CN204172317U - A kind of extrusion screw rod of single screw extrusion machine - Google Patents
A kind of extrusion screw rod of single screw extrusion machine Download PDFInfo
- Publication number
- CN204172317U CN204172317U CN201420633665.1U CN201420633665U CN204172317U CN 204172317 U CN204172317 U CN 204172317U CN 201420633665 U CN201420633665 U CN 201420633665U CN 204172317 U CN204172317 U CN 204172317U
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- screw
- section
- thread
- diameter
- extrusion
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- 238000001125 extrusion Methods 0.000 title claims abstract description 23
- 230000006835 compression Effects 0.000 claims abstract description 31
- 238000007906 compression Methods 0.000 claims abstract description 31
- 238000002156 mixing Methods 0.000 claims abstract description 20
- 229920003023 plastic Polymers 0.000 abstract description 12
- 239000004033 plastic Substances 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 6
- 238000012545 processing Methods 0.000 abstract description 6
- 239000013590 bulk material Substances 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 19
- 239000007790 solid phase Substances 0.000 description 6
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 239000007791 liquid phase Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000007499 fusion processing Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000005514 two-phase flow Effects 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a kind of extrusion screw rod of single screw extrusion machine, the tail diameter of this screw rod is greater than screw head diameter, and the cone angle of major diameter of thread line and screw axis is 0.6-2 °, along afterbody to screw head direction, arrange the feeding section of single thread structure in turn, compression section and metering section and surface are provided with the mixing section of double wedge, wherein the core diameter of thread of feeding section and the compression section core diameter of thread measure-alike, and it is parallel with screw axis respectively, the screw thread of feeding section and compression section is respectively equipped with some helicla flutes contrary with feeding section thread rotary orientation, the core diameter of thread and the major diameter of thread of metering section are parallel to each other, metering section is less than the screw channel width near mixing section side near the screw channel width of side, compression section.The utility model has the advantages that: structure is simple, easy to process, equipment investment reduces many, and can be widely used in the processing of bulk material, high compression ratio and multi-component plastic raw materials, long service life, energy consumption is low.
Description
Technical field
The utility model relates to a kind of screw rod of plastic extruder, especially relates to the extrusion screw rod of single screw extrusion machine.
Background technology
In the processing of plastics, to bulk material, high compression ratio, multi-component plastics to extrude processing more difficult.Mostly utilize parallel double-screw or conical double screw extruder to process to extruding of these type of plastics at present, it has the following disadvantages: 1, process parallel double-screw or conical double-screw equipment investment used is large, and energy consumption is high, and equipment attrition degree is high; 2, the service life of parallel double-screw and conical double-screw is short, and production cost is high.
Summary of the invention
The purpose of this utility model be to provide a kind ofly have that structure is simple, low cost of manufacture, easily processing and the extrusion screw rod of the single screw extrusion machine of long service life, the processing of bulk material, high compression ratio and multi-component plastic raw materials can be widely used in.
Technical solution of the present utility model is: a kind of extrusion screw rod of single screw extrusion machine, the tail diameter of this screw rod is greater than screw head diameter, and the cone angle of major diameter of thread line and screw axis is 0.6-2 °, along afterbody to screw head direction, arrange the feeding section of single thread structure in turn, compression section and metering section and surface are provided with the mixing section of double wedge, wherein the core diameter of thread of feeding section and the compression section core diameter of thread measure-alike, and it is parallel with screw axis respectively, the screw thread of feeding section and compression section is respectively equipped with some helicla flutes contrary with feeding section thread rotary orientation, the core diameter of thread and the major diameter of thread of metering section are parallel to each other, metering section is less than the screw channel width near mixing section side near the screw channel width of side, compression section.
The major diameter of thread of extrusion screw rod is tapered, its screw rod tail diameter is large, feeding quantity is large, that improves extruder extrudes output, the afterbody simultaneously increased also can strengthen the bearing capacity of screw rod, the material of bulk material and high compression ratio is more easily added from feeding section, the core diameter of thread of feeding section and compression section remains unchanged, spiral groove depth is corresponding to diminish, the express material be conducive to entering is closely knit, the air be mixed in material and other volatile matters can be discharged to charge door direction by helicla flute easily, be conducive to fully carrying out compression shear to material, improve its melting degree, the spiral groove depth of metering section is constant, but width becomes large, the screw channel constancy of volume can be kept, be conducive to the steady extruding of material, the double wedge of mixing section can upset the flow direction of solid and liquid, solid phase and liquid phase are fully mixed, be conducive to the temperature reducing melt.Total is simple, low cost of manufacture, easily processes and longer service life.
Described spiral fluted quantity is 4-12 bar, and groove depth is 0.2-1.2mm, and groove width is 2-6mm.More be conducive to the effect improving its exhaust.
The top of described double wedge is parallel with bottom.Improve its shear rate to liquid phase and solid phase, be conducive to Homogeneous phase mixing.
The spiral groove depth of described metering section is identical with described double wedge height.Facilitate stable quantitative level pressure to mixing section charging.
The utility model has the advantages that: structure is simple, easy to process, equipment investment reduces many, and can be widely used in the processing of bulk material, high compression ratio and multi-component plastic raw materials, long service life, energy consumption is low.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of the utility model embodiment;
Accompanying drawing 2 is the structure for amplifying schematic diagram of feeding section in the utility model embodiment;
1, feeding section, 2, compression section, 3, metering section, 4, mixing section, 5, screw head, 6, screw channel, 7, screw thread, 8, the core diameter of thread, 9, major diameter of thread, 10, double wedge, 11, helicla flute.
Detailed description of the invention
Embodiment:
Consult Fig. 1-2, a kind of extrusion screw rod of single screw extrusion machine, the tail diameter of this screw rod is greater than screw head diameter, and the cone angle of major diameter of thread 9 line and screw axis is 0.6-2 °, along afterbody to screw head 5 direction, arrange the feeding section 1 of single thread structure in turn, compression section 2 and metering section 3 and surface are provided with the mixing section 4 of double wedge 10, wherein the core diameter of thread 8 of feeding section 1 and the core diameter of thread 8 of compression section 2 measure-alike, and it is parallel with screw axis respectively, the screw thread 7 of feeding section 1 and compression section 2 is respectively equipped with some helicla flutes 11 contrary with the thread rotary orientation of feeding section 1, the core diameter of thread 8 and the major diameter of thread 9 of metering section 3 are parallel to each other, metering section 3 is less than screw channel 6 width near mixing section 4 side near screw channel 6 width of side, compression section 2.The quantity of described helicla flute 11 is 4-12 bar, and groove depth is 0.2-1.2mm, and groove width is 2-6mm.The top of double wedge 10 is parallel with bottom.Screw channel 6 degree of depth of metering section 3 is highly identical with double wedge 10.
The screw rod tail of the present embodiment is greater than screw head and forms bullet, and arrange feeding section 1, compression section 2, metering section 3 and mixing section 4 four functional sections thereon respectively, these four functional sections are arranged in order; Feeding section 1 adopts one start screw structure, and length is 5 ~ 10 times of screw flight mean outside diameters; Compression section 2 adopts one start screw structure, and length is 4 ~ 8 times of screw flight mean outside diameters; Metering section 3 adopts one start screw structure, and length is 3 ~ 7 times of screw flight mean outside diameters; Mixing section 4 adopts parallel boss structure, and length is 3 ~ 6 times of screw flight mean outside diameters.Adopt one start screw structure.
At angle, cone angle is 0.6 ~ 2 ° for the major diameter of thread of whole piece conical screw and the axis of screw rod.The core diameter of thread of feeding section 1 and the core diameter of thread of compression section 2 and the axis being parallel of screw rod, the core diameter of thread of feeding section 1 and the core diameter of thread equal and opposite in direction of compression section 2.The screw thread of feeding section 1 and compression section 2 has 4 ~ 12 helicla flutes 11, the pitch of helicla flute 11 is equal with the pitch of the screw thread of feeding section, but its thread rotary orientation is contrary with the thread rotary orientation of feeding section, groove depth 0.2mm ~ 1.2mm, groove width 2mm ~ 6mm.
The core diameter of thread of metering section 3 is parallel with major diameter of thread, namely keeps the spiral groove depth of screw thread constant, and the pitch of screw thread increases, gradually to keep the screw channel constancy of volume of screw rod simultaneously.
Mixing section 4 is provided with 5 ~ 10 row's boss 10, and often arranging boss 10 is 6 ~ 14, and the external diameter of the boss 10 of mixing section 4 is parallel with root footpath, and the spiral groove depth of metering section 3 is highly equal with the boss 10 of mixing section 4.Screw head 5 is conical, and cone angle is 20 ~ 60 °.
After plastic raw materials enters the screw channel 6 of screw rod, pushed to screw head 5 direction gradually along with the rotation of conical screw.At feeding section 1, screw channel is filled by loose solids shape material, and because screw channel 6 shoals gradually, material is compacted gradually.After material enters compression section 2, because screw channel 6 shoals and the resistance of head gradually, very high pressure is defined in material, material is pressed very closely knit, and the air be mixed with in material and other volatile matter by helicla flute 11 successfully to the charge door direction venting of screw rod, under the effect of the frictional heat simultaneously produced in external heat and conical screw, the shear action of machine barrel to material of machine barrel, the temperature of plastics raises gradually and starts melting gradually.Along with being fed forward of material, the plastics of melting increase gradually, and the plastics of non-melting reduce gradually, greatly about the end of compression section 2, and plastics melting substantially.The core diameter of thread of metering section 3 is parallel with major diameter of thread, keeps the spiral groove depth of screw thread constant, is conducive to the steady extruding of material; Therefore through the homogenization of metering section, conical screw by fused materials quantitatively, flow to mixing section 4 level pressure, constant temperature.At mixing section 4, boss 10 will upset the two-phase flow of solid and liquid, material is made to separate repeatedly and converge, solid phase and liquid phase are fully mixed, and the heat transfer area simultaneously increased between solid phase and liquid phase, be conducive to accelerating solid phase fusion process, solid phase constantly from draw heat melt, likely reduces the temperature of melt in melting process; Contrast by experiment, the radial temperature difference of extrudate can reduce 1 ~ 2 DEG C, and transverse temperature difference can reduce 0.5 ~ 1.5 DEG C; Material is carried out repeated segmentation, shunts and converge, the change of material in motion process on its direction and position, make different component in material be able to be disperseed well and mix.Thus can obtain mixing the extrudate with low temperature.
Above-listed detailed description is illustrating for one of the utility model possible embodiments, this embodiment is also not used to limit the scope of the claims of the present utility model, allly do not depart from the equivalence that the utility model does and implement or change, all should be contained in the scope of the claims of this case.
Claims (4)
1. the extrusion screw rod of a single screw extrusion machine, it is characterized in that: the tail diameter of this screw rod is greater than screw head diameter, and the cone angle of major diameter of thread line and screw axis is 0.6-2 °, along afterbody to screw head direction, arrange the feeding section of single thread structure in turn, compression section and metering section and surface are provided with the mixing section of double wedge, wherein the core diameter of thread of feeding section and the compression section core diameter of thread measure-alike, and it is parallel with screw axis respectively, the screw thread of feeding section and compression section is respectively equipped with some helicla flutes contrary with feeding section thread rotary orientation, the core diameter of thread and the major diameter of thread of metering section are parallel to each other, metering section is less than the screw channel width near mixing section side near the screw channel width of side, compression section.
2. the extrusion screw rod of a kind of single screw extrusion machine according to claim 1, is characterized in that: described spiral fluted quantity is 4-12 bar, and groove depth is 0.2-1.2mm, and groove width is 2-6mm.
3. the extrusion screw rod of a kind of single screw extrusion machine according to claim 1 and 2, is characterized in that: the top of described double wedge is parallel with bottom.
4. the extrusion screw rod of a kind of single screw extrusion machine according to claim 3, is characterized in that: the spiral groove depth of described metering section is identical with described double wedge height.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420633665.1U CN204172317U (en) | 2014-10-29 | 2014-10-29 | A kind of extrusion screw rod of single screw extrusion machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420633665.1U CN204172317U (en) | 2014-10-29 | 2014-10-29 | A kind of extrusion screw rod of single screw extrusion machine |
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CN204172317U true CN204172317U (en) | 2015-02-25 |
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CN201420633665.1U Expired - Lifetime CN204172317U (en) | 2014-10-29 | 2014-10-29 | A kind of extrusion screw rod of single screw extrusion machine |
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CN (1) | CN204172317U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104290309A (en) * | 2014-10-29 | 2015-01-21 | 佛山市日丰企业有限公司 | Extruding screw for single screw extruder |
CN108422649A (en) * | 2018-05-18 | 2018-08-21 | 山东莱芜新甫冠龙塑料机械有限公司 | A kind of degradable film bolt special |
-
2014
- 2014-10-29 CN CN201420633665.1U patent/CN204172317U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104290309A (en) * | 2014-10-29 | 2015-01-21 | 佛山市日丰企业有限公司 | Extruding screw for single screw extruder |
CN108422649A (en) * | 2018-05-18 | 2018-08-21 | 山东莱芜新甫冠龙塑料机械有限公司 | A kind of degradable film bolt special |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C56 | Change in the name or address of the patentee | ||
CP01 | Change in the name or title of a patent holder |
Address after: 528000 Guangdong province Foshan City Temple Road No. 16 HSBC Building 8 floor Patentee after: RIFENG ENTERPRISE GROUP CO., LTD. Patentee after: WENZHOU RIFENG TECHNOLOGY CO., LTD. Address before: 528000 Guangdong province Foshan City Temple Road No. 16 HSBC Building 8 floor Patentee before: Rifeng Enterprise Co., Ltd., Foshan Patentee before: Foshan market day rich science and technology in enterprise company limited |