CN204171057U - Vial acid dip pickle - Google Patents
Vial acid dip pickle Download PDFInfo
- Publication number
- CN204171057U CN204171057U CN201420401326.0U CN201420401326U CN204171057U CN 204171057 U CN204171057 U CN 204171057U CN 201420401326 U CN201420401326 U CN 201420401326U CN 204171057 U CN204171057 U CN 204171057U
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- CN
- China
- Prior art keywords
- tank
- pipe
- main material
- thinning tank
- dip pickle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002253 acid Substances 0.000 title claims abstract description 35
- 235000021110 pickles Nutrition 0.000 title claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims abstract description 45
- 230000001105 regulatory effect Effects 0.000 claims abstract description 9
- 238000001514 detection method Methods 0.000 claims abstract description 7
- 230000001276 controlling effect Effects 0.000 claims abstract description 4
- 238000007599 discharging Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 abstract description 25
- 239000003513 alkali Substances 0.000 abstract description 15
- 238000004064 recycling Methods 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 2
- 238000005406 washing Methods 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 41
- 235000013405 beer Nutrition 0.000 description 14
- 238000000034 method Methods 0.000 description 6
- 239000012535 impurity Substances 0.000 description 5
- 238000002791 soaking Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000012895 dilution Substances 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 235000013334 alcoholic beverage Nutrition 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 102220058921 rs786202731 Human genes 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 208000024891 symptom Diseases 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model belongs to cleaning equipment field, particularly relates to a kind of vial acid dip pickle, comprises main material tank: for holding main material and being transported in thinning tank by main material carrier pipe by main material; Material-compound tank: prepare burden for holding and by batching carrier pipe, batching be transported in thinning tank; Thinning tank: for mixing main material, batching and water; Described thinning tank is provided with the detection temperature regulating device for controlling, detecting temperature in thinning tank, the bottom of described thinning tank is connected with sparge pipe, and described thinning tank is connected with water inlet pipe.Compared with prior art, the utility model has the advantage of: in the operation that the utility model is applied to original alkali cleaning, make full use of the chemical characteristic of the Acidwash solution of vial acid dip pickle ejection to foreign material such as the yellow mildews washing alkali cleaning and can not wash away, achieve the completeness of cleaning, for the recycling of vial provides guarantee.
Description
Technical field
The utility model belongs to cleaning equipment field, particularly relates to a kind of vial acid dip pickle.
Background technology
Beer is as the most ancient alcoholic beverage of the mankind, and dark liking by the people of the world, beer holds the difference of mode because of it, is divided into canned wine and bottle of liquor.In China, bottle of liquor is cheap because of it, is widely loved by the people.But, beer drink after beer bottle but become the thing of people's worries.In order to better economize on resources, reduce costs, the beer bottle after drinking reclaims by brewery, recycling.
But, the beer bottle of recovery because not cleaned in time, due to rainwater or there was dampness in the air to add in beer bottle may be remaining beer be easy to produce yellow mildew, longer beer bottle more likely produced repeatedly to go mouldy and caused not easy cleaning standing time.And after the beer cleaned in sordid beer bottle drinks, be easy to cause human body to occur ill symptoms, be even in peril of one's life.
Now, market using maximum is exactly utilize the mode of alkali cleaning to remove yellow mildew in bottle.First the bottle of recovery is put into prewash tank, make bottle temperature increase, then by bottle alkali one groove, after soaking a period of time, hydro-peening is carried out, after hydro-peening to bottle inside, bottle enters alkali two groove, and at this moment the bottleneck of bottle down, poured out by the foreign material in bottle, then bottle enters alkali three groove, and bottle enters hot water storgae subsequently, after soaking a period of time, bottle enters warm water tank, then carry out hydro-peening, wash away residual alkali lye, finally carry out hydro-peening by clean running water again.At this moment the cleaning process of whole bottle just all completes.
Although bottle cleans up by such scheme to a certain extent, but, effective cleaning can not be reached for producing the yellow mildew of repeatedly going mouldy, and being easy to the yellow mildew of residual fraction, causing beer to drink.
Utility model content
The purpose of this utility model is not thorough for the cleaning of above-mentioned alkali cleaning bottle Neihuang County mildew, propose a kind of structure simple, reasonable in design, with low cost, in the operation of original alkali cleaning, add pickling process, enable the vial acid dip pickle that foreign material in bottle clean completely.
In order to achieve the above object, the utility model adopts following technical proposal: a kind of vial acid dip pickle, comprises
Main material tank, for holding main material and being transported in thinning tank by main material carrier pipe by main material;
Material-compound tank, prepares burden for holding and is transported in thinning tank by batching carrier pipe by batching;
Thinning tank, for mixing main material, batching and water;
Described thinning tank is provided with the detection temperature regulating device for controlling, detecting temperature in thinning tank, the bottom of described thinning tank is connected with acid solution sparge pipe, and described thinning tank is connected with water inlet pipe.
At above-mentioned vial acid dip pickle, described sparge pipe is arranged the assisted heating device being used for solution temperature in control valve, described assisted heating device comprises and being sleeved on sparge pipe for the coil pipe of flowing steam or water and the temperature sensor that is arranged in pipe.
At above-mentioned vial acid dip pickle, described thinning tank is provided with the circulation line communicated with thinning tank, described circulation line is provided with for providing the centrifugal pump of solution mobilization dynamic and the concentration detector for solution concentration in detector tube.
At above-mentioned vial acid dip pickle, described sparge pipe is also provided with return duct, described return duct communicates with thinning tank.
As preferably, described main material tank, material-compound tank all communicate with water inlet pipe.
As preferably, in described material-compound tank, be provided with 4 ~ 10 cabins.
As preferably, described thinning tank, main material tank, material-compound tank bottom are all communicated with discharging tube.
As preferably, the discharging tube of described main material tank and material-compound tank all and main material tank, material-compound tank and water inlet pipe, pipeline connection between thinning tank.
As preferably, described pipeline is equipped with the hand-operated valve, pneumatic operated valve and the check valve that flow for solution in control valve, described pipeline is also provided with the flow switch for liquid inventory in detector tube.
As preferably, described thinning tank also has hot water return pipe, described hot water return pipe, water inlet pipe and sparge pipe are equipped with filter.
Compared with prior art, the utility model has the advantage of:
1, the utility model proposes a kind of vial acid dip pickle, in in the operation that the utility model is applied to original alkali cleaning, make full use of the chemical characteristic of the Acidwash solution of vial acid dip pickle ejection to foreign material such as the yellow mildews washing alkali cleaning and can not wash away, achieve the completeness of cleaning, for the recycling of vial provides guarantee.
2, the utility model is by arranging assisted heating device and circulation line, guarantee that the solution in thinning tank fully mixes on the one hand, ensure that the solution of acid solution sparge pipe ejection maintains in an accurate temperature range all the time on the other hand, thus realize the abundant reaction of the impurity such as acid solution and yellow mildew.
3, by the recycling arranging hot water return pipe, return duct achieves resource, cost has been saved.
4, pass through reasonability valve being set on each pipeline, flow switch ensure that whole plant running, ensure that cleaning performance.
Accompanying drawing explanation
The structural representation that Fig. 1 provides for the utility model embodiment;
Wherein, 1, main material tank; 2, material-compound tank, 3, thinning tank; 4, sparge pipe; 5, water inlet pipe; 6, hot water return pipe; 7, discharging tube; 8, check valve; 9, hand-operated valve; 10, pneumatic operated valve, 11, flow switch; 12, main material carrier pipe; 13, pipeline one; 21, batching carrier pipe; 22, pipeline two; 31, temperature regulating device is detected; 32, circulation line; 33, centrifugal pump; 34, concentration detector; 41, coil pipe; 42, temperature detector; 43, steam control valve; 44, return duct; 51, filter.
Detailed description of the invention
In order to above-mentioned purpose of the present utility model, feature and advantage can be understood more clearly, below in conjunction with drawings and Examples, the utility model is described further.It should be noted that, when not conflicting, the feature in the embodiment of the application and embodiment can be combined with each other.
Set forth an embodiment of the present utility model to clean beer bottle for embodiment below, certainly, this vial acid dip pickle also can clean any vial such as feeding bottle, Coke bottle, and these application also should be included within protection domain of the present utility model.
As shown in Figure 1, the utility model provides a kind of vial acid dip pickle, comprises main material tank 1: for holding main material and being transported in thinning tank 3 by main material carrier pipe 12 by main material; Material-compound tank 2: prepare burden for holding and by batching carrier pipe 21, batching be transported in thinning tank 3; Thinning tank 3: for mixing main material, batching and water; Thinning tank 3 is provided with the detection temperature regulating device 31 for controlling, detecting temperature in thinning tank 3, the bottom of thinning tank 3 is connected with sparge pipe 4, thinning tank 3 is connected with water inlet pipe 5.Here it should be noted that, this vial acid dip pickle can be placed on after vial enters alkali one groove, between any step operation before warm water tank.Main material and batching fully merge with water through delivering in thinning tank 3 of pipeline, temperature regulating device 31 heats mixed solution or lowers the temperature after testing, by temperature detector 42, obtain temperature required solution, then spray in bottle to be washed through acid solution sparge pipe 4.
In the present embodiment, thinning tank 3 is provided with temperature regulating device 31, particularly, thinning tank 3 tank skin is set to inside and outside two-layer, set temperature detector 42 in thinning tank 3 internal layer, in outer UNICOM water circulation pipe or the vapor recycle pipeline (not shown) of thinning tank, the model that the present embodiment temperature detector 42 can adopt Siemens Company to produce is the temperature sensor of QAH11.1.During actual motion, temperature detector detects the temperature of solution in tank, and pass to system master controller, system master controller controls water circulation pipe or vapor recycle pipeline and then realization to the intensification to thinning tank or by temperature according to the temperature threshold that inside sets in advance, guarantees that in thinning tank, solution temperature maintains in the threshold range of setting in advance.
In order to ensure the solution after dilution when hydro-peening, needed for temperature accurately reaches, near nozzle, assisted heating device is installed at sparge pipe 4, in the present embodiment, assisted heating device comprises and is sleeved on coil pipe 41 on sparge pipe 4 and temperature detector 42, steam or water can be injected equally in coil pipe 41, the temperature that system master controller can export according to temperature detector 42, control the change of water temperature or vapor (steam) temperature in coil pipe 41, temperature regulating device 31 on the similar thinning tank 3 of concrete principle, by this assisted heating device, the present embodiment can ensure that the solution that acid solution sparge pipe sprays maintains in an accurate temperature range all the time, such as 65 DEG C ± 1 DEG C, thus realize the abundant reaction of the impurity such as acid solution and yellow mildew.Simultaneously, the dilute strength of solution has also been the factor of thoroughly cleaning, therefore the present embodiment is provided with circulation line 32 on thinning tank 3, there is provided solution to flow by the centrifugal pump 33 be arranged on circulation line 32 and accelerate Solution flow rates simultaneously, guarantee that solution can fully mix, whether diluted, fully dilute to detect solution, the present embodiment is also provided with concentration detector 34 on circulation line 32.The model that the concentration detector 34 of the present embodiment can select U.S. essence amount MEAS to produce is the solution properties analyzer of FPA2400BST.
In order to ensure the dosage of required solution, the present embodiment is by the on-line dilution arranging pipeline 1 between water inlet pipe 5 and main material tank 1, material-compound tank 2, pipeline 2 22 realizes solution, avoid because of use amount excessive time, the conveying of single pipeline cannot reach need of production.
Because the consumption of batching is not too large, consider that place is occupied and cost, therefore material-compound tank 2 adopts subdivision design, a kind of batching is placed in each cabin, 4 ~ 10 cabins are provided with altogether in material-compound tank, in the present embodiment, be mainly the yellow mildew in cleaning beer, need 4 kinds of batchings, therefore being provided with 4 cabins in material-compound tank in the present embodiment, cabin by arranging dividing plate, four cabins being divided into size identical material-compound tank in material-compound tank, the bottom in four cabins is equipped with discharging opening, and material-compound tank bottom like the funnel of preparing burden enters batching carrier pipe.
Tank cleaning conveniently, therefore discharging tube 7 is all provided with in the bottom of main material tank 1, material-compound tank 2 and thinning tank 3, the simultaneously cleaning of conveniently pipeline, main material carrier pipe 12, material-compound tank 21, pipeline 1 and pipeline 2 22 evenly discharging tube 7 communicate, this design, when cleaning, the outflow of pot liquid and liquid in pipe can be facilitated.
When considering actual hydrojet, acid solution may be caused cannot to be sprayed onto in bottle because of bottleneck dislocation, thus cause unnecessary waste, the present embodiment is provided with return duct 44 on sparge pipe 4, return duct 44 communicates with thinning tank 3, when hydrojet, because of bottleneck dislocation cannot be sprayed onto in bottle time, open return duct 44, by solution return in thinning tank 3, avoid the waste of solution, be also provided with hot water return pipe 6 simultaneously, hot water no in hot water storgae is transported in thinning tank 3 by hot water return pipe 6, avoids the waste of water resource.
Simultaneously, also contingent various accident in delivered solution process is considered, also in order to better control the solution in each pipeline, the present embodiment is at main material carrier pipe 12, batching carrier pipe 21, pipeline 1, pipeline 2 22, return duct 44, circulation line 32 and sparge pipe 4 all establish pneumatic operated valve 10 and flow switch 11, by the detection of flow switch to solution in tank, the data of detection are sent it back processor, then processor is according to real-time situation, open or close pneumatic operated valve, and the position that pneumatic operated valve 10 and flow switch 11 are arranged can be arranged according to concrete performance, in the present embodiment, main material carrier pipe 12, batching carrier pipe 21, pipeline 1, pneumatic operated valve 10 on pipeline 2 22 and flow switch 11 are all arranged on the position near distance main material tank 1 and material-compound tank 2, pneumatic operated valve 10 on circulation line 32 and sparge pipe 4 and flow switch 11 are arranged on the position near thinning tank 3.
In order to safer control, avoid because operating system makes a mistake, and cause closing in time each pipeline, in the present embodiment, hand-operated valve 9, check valve 8 is also provided with equally on water inlet pipe 5, main material carrier pipe 12, batching carrier pipe 21, pipeline 1 and pipeline 2 22, when so just making some burst things occur, mode manually can close each pipeline, improve the security of whole device.In the present embodiment, the position of hand-operated valve 9 and check valve 8 all arranges the position near pneumatic operated valve 10, avoids because pneumatic operated valve 10 is malfunctioning and causes unexpected generation.In the present embodiment, check valve 8 selects that brand is strange love, model is the check valve of GA-1829, hand-operated valve 9 selects that brand is logical work valve, model is the hand-operated valve of J41H-16c, pneumatic operated valve 10 selects that brand is Kai Erte, model is the pneumatic operated valve of Y43H, and flow switch 11 has selected that brand is extensive and profound in meaning dragon, model is the flow sensor of LUGB.
Due to when pipe blow-through and tank, the uncertainty of scavenging period, therefore be all provided with hand-operated valve on discharging tube, when cleaning, by control hand-operated valve discharge cleaned after waste liquid.
Certainly, the installation site of various valve also can be local at other, and the installation of other position valves all should within protection domain of the present utility model.
Consider that may have impurity exists in solution or water, therefore be all provided with filter 51 on water inlet pipe 5, hot water return pipe 6 and sparge pipe 4, this makes it possible to the impurity avoiding bringing from clear water or hot water.In the present embodiment, filter 51 can select virtue FILTER model to be the sanitation-grade piping filter of Y type.
In addition, in the present embodiment, the flowing of solution all provides power by centrifugal pump 33 to solution.
In concrete operations, first the bottle of recovery is put into prewash tank, pour into the warm water of 30 DEG C, bottle temperature is made to increase, then bottle is put into alkali one groove that temperature is about 83 DEG C, after soaking a period of time, hydro-peening is carried out to bottle inside, after hydro-peening, bottle enters alkali two groove that temperature is 75 DEG C to 80 DEG C, at this moment the bottleneck of bottle down, foreign material in bottle are poured out, then bottle enters slightly low alkali three grooves of temperature, bottle will enter acid cleaning process subsequently, the acid solution diluted sprays in bottle by shower nozzle, course of injection approximately needed for 6 seconds, solution temperature controls at about 65 DEG C, be no more than 0.5 DEG C up and down, bottle enters the hot water storgae that water temperature is 60 DEG C to 65 DEG C subsequently, after soaking a period of time, bottle enters the warm water tank that temperature is 50 DEG C to 55 DEG C, then hydro-peening is carried out, wash away residual solution, finally carrying out 2 road hydro-peenings by clean running water.At this moment the cleaning process of whole bottle just all completes.
In whole process, not too large in order to ensure the temperature difference of bottle, therefore need to utilize detection temperature regulating device and assisted heating device to control the temperature of solution in real time, simultaneously suitable temperature also provides necessary condition for cleaning impurity.
The above; it is only preferred embodiment of the present utility model; it is not restriction the present invention being made to other form; the Equivalent embodiments that any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as equivalent variations is applied to other field; but everyly do not depart from technical solution of the present invention content; according to any simple modification, equivalent variations and remodeling that technical spirit of the present invention is done above embodiment, still belong to the protection domain of technical solution of the present invention.
Claims (10)
1. a vial acid dip pickle, is characterized in that, comprising:
Main material tank, for holding main material and being transported in thinning tank by main material carrier pipe by main material;
Material-compound tank, prepares burden for holding and is transported in thinning tank by batching carrier pipe by batching;
Thinning tank, for mixing main material, batching and water;
Described thinning tank is provided with the detection temperature regulating device for controlling, detecting temperature in thinning tank, the bottom of described thinning tank is connected with acid solution sparge pipe, and described thinning tank is connected with water inlet pipe.
2. vial acid dip pickle according to claim 1, it is characterized in that, described sparge pipe is provided with the assisted heating device for solution temperature in control valve, described assisted heating device comprises and being sleeved on sparge pipe for the coil pipe of flowing steam or water and the temperature sensor that is arranged in pipe.
3. acid dip pickle according to claim 1, it is characterized in that, described thinning tank is provided with the circulation line communicated with thinning tank, described circulation line is provided with the concentration detector of solution concentration in the centrifugal pump providing solution mobilization dynamic and detector tube.
4. vial acid dip pickle according to claim 2, is characterized in that, described sparge pipe is also provided with return duct, and described return duct communicates with thinning tank.
5. vial acid dip pickle according to claim 1, is characterized in that, described main material tank, material-compound tank also communicate with water inlet pipe.
6. vial acid dip pickle according to claim 5, is characterized in that, is provided with 4 ~ 10 cabins in described material-compound tank.
7. vial acid dip pickle according to claim 6, is characterized in that, described thinning tank, main material tank, material-compound tank bottom are all communicated with discharging tube.
8. vial acid dip pickle according to claim 7, is characterized in that, the discharging tube of described main material tank and material-compound tank all and main material tank, material-compound tank and water inlet pipe, pipeline connection between thinning tank.
9. vial acid dip pickle according to claim 8, it is characterized in that, described main material carrier pipe, batching carrier pipe are equipped with the hand-operated valve, pneumatic operated valve and the check valve that flow for solution in control valve, described main material carrier pipe, batching carrier pipe are also provided with the flow switch for liquid inventory in detector tube.
10. vial acid dip pickle according to claim 9, is characterized in that, described thinning tank also has hot water return pipe, described hot water return pipe, water inlet pipe and sparge pipe are equipped with filter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420401326.0U CN204171057U (en) | 2014-03-10 | 2014-07-21 | Vial acid dip pickle |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2014201053209 | 2014-03-10 | ||
| CN201420105320 | 2014-03-10 | ||
| CN201420401326.0U CN204171057U (en) | 2014-03-10 | 2014-07-21 | Vial acid dip pickle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204171057U true CN204171057U (en) | 2015-02-25 |
Family
ID=52559893
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420401326.0U Expired - Lifetime CN204171057U (en) | 2014-03-10 | 2014-07-21 | Vial acid dip pickle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204171057U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104858192A (en) * | 2015-05-11 | 2015-08-26 | 成都中牧生物药业有限公司 | Cleaning method for reagent bottles facilitating completely cleaning inner walls of reagent bottles |
| CN107961391A (en) * | 2016-10-19 | 2018-04-27 | 南京九溪生物科技有限公司 | A kind of sterilizing unit made wine with wine brewing altar |
-
2014
- 2014-07-21 CN CN201420401326.0U patent/CN204171057U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104858192A (en) * | 2015-05-11 | 2015-08-26 | 成都中牧生物药业有限公司 | Cleaning method for reagent bottles facilitating completely cleaning inner walls of reagent bottles |
| CN107961391A (en) * | 2016-10-19 | 2018-04-27 | 南京九溪生物科技有限公司 | A kind of sterilizing unit made wine with wine brewing altar |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150225 |
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| CX01 | Expiry of patent term |