CN204167098U - Be beneficial to the winding mechanism of line wheel coiling quality - Google Patents

Be beneficial to the winding mechanism of line wheel coiling quality Download PDF

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Publication number
CN204167098U
CN204167098U CN201420500626.4U CN201420500626U CN204167098U CN 204167098 U CN204167098 U CN 204167098U CN 201420500626 U CN201420500626 U CN 201420500626U CN 204167098 U CN204167098 U CN 204167098U
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CN
China
Prior art keywords
line wheel
wheel
guide
line
bar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420500626.4U
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Chinese (zh)
Inventor
黄建国
黄旭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongjiang Kaixun Electronics Co Ltd
Original Assignee
Zhongjiang Kaixun Electronics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN201420500626.4U priority Critical patent/CN204167098U/en
Application granted granted Critical
Publication of CN204167098U publication Critical patent/CN204167098U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of winding mechanism being beneficial to line wheel coiling quality, comprise frame, line wheel fixed mechanism, fixed mechanism brake mechanism, measurement unit and wire guiding mechanism; Described line wheel fixed mechanism comprises line wheel bar and two line wheel ribs; Described fixed mechanism brake mechanism comprises drive sprocket axle and driving cog, and described driving cog comprises two pitch wheels; The guide chute that described wire guiding mechanism comprises the axis of guide, positioning disk axle, positioning disk, guide post, guide wheel rod, directive wheel and is arranged in frame; Measurement unit measuring stick, change gear train, pointer and needle dial.The utility model structure is simple, is applicable to small lot coiling and to carry convenient in carrying, winding efficiency and quality high, is convenient to the coiling amount on control line wheel simultaneously.

Description

Be beneficial to the winding mechanism of line wheel coiling quality
Technical field
The utility model relates to electronic product production equipment field, particularly relates to a kind of winding mechanism being beneficial to line wheel coiling quality.
Background technology
IC, i.e. integrated circuit, it is the acronym of integrated circuit, adopt semiconductor fabrication process, the monocrystalline silicon piece of one piece less makes many transistors and the components and parts such as resistor, capacitor, and according to the method for multilayer wiring or tunnel wiring, components and parts is combined into complete electronic circuit.It represents with letter " IC " (also useful letter symbol " N " etc.) in circuit.In existing electronic applications, the IC of broad sense is the general designation of semiconductor element product, and the IC of narrow sense is mono-refers to integrated circuit (chip).
Be referred to as in the electronic component of IC, network transformer as larger in use amount, need to adopt a large amount of copper wires for coiling.The wire bought in prior art turns to great circle more, needs wire ringlet in use, so that line wheel can roll under low-force in use.The bobbin winoler for above soft wire ringlet has been there is in prior art, but above bobbin winoler volume is large, in the course of work, control point is many, when point circle coiling amount is less, there is equipment investment, drives to prepare, manpower and the larger defect of energy power consumption in work.
Utility model content
Large for above-mentioned existing bobbin winoler volume, in the course of work, control point is many, when point circle coiling amount is less, there is equipment investment, drive to prepare, the problem of the defect that manpower is larger with energy power consumption in work, the utility model provides and is a kind ofly beneficial to the winding mechanism that coiling quality taken turns by line.
For solving the problem, the winding mechanism of line wheel coiling quality that what the utility model provided be beneficial to solves problem by following technical essential: the winding mechanism being beneficial to line wheel coiling quality, comprises frame, line wheel fixed mechanism, fixed mechanism brake mechanism, measurement unit and wire guiding mechanism;
Described line wheel fixed mechanism comprises the line wheel bar be arranged in frame and two the location cones arranged on online wheel bar and two lines wheel ribs, the axially position that line wheel rib takes turns bar is online adjustable, location cone is the circular cone shape being provided with centre bore, and location cone is located on the line wheel bar between line wheel rib, the smaller diameter end of two location cones is relative;
Described fixed mechanism brake mechanism comprises drive sprocket axle and driving cog, and described driving cog comprises two pitch wheels, and two gears are separately fixed on drive sprocket axle and line wheel bar;
The guide chute that described wire guiding mechanism comprises the axis of guide, positioning disk axle, positioning disk, guide post, guide wheel rod, directive wheel and is arranged in frame, described directive wheel is fixedly connected with guide wheel rod, positioning disk is fixedly connected with and both axis collinear with positioning disk axle, guide wheel rod part is arranged in guide chute, the axis of guide and positioning disk axle are mutually vertical and become gear to be connected, the two ends of guide post are articulated and connected with guide wheel rod and positioning disk respectively, and directive wheel and drive sprocket axle become belt to be connected or gear connects;
The axis being parallel of described drive sprocket axle, line wheel bar, the axis of guide and guide wheel rod;
Measurement unit comprises the measuring stick of to take turns bar gear with line and being connected, the change gear train be connected on measuring stick, the needle dial that is connected to the pointer on gear train output and is fixed in frame.
Concrete, the frame of setting is used for static line wheel fixed mechanism, fixed mechanism brake mechanism, measurement unit and wire guiding mechanism.The line wheel fixed mechanism arranged is taken turns for settling the line for coiling, namely the position between two line wheel ribs is used for wearing described line wheel, location cone between online catch limit is set owing to changing along its axis diameter, like this, online wheel bore and line take turns bar wire diameter when not mating, the small end of location cone stretches in line wheel bore until locating cone body side surface and line wheel bore good contact, the axis collinear that realization location cone and line are taken turns, like this, only need locate cone and line to take turns bar there is good axiality, just can ensure that the axis of line wheel reel on the utility model rotates, and the chucking power of line wheel rib realizes above-mentioned rotation, the measurement unit arranged is used for the number of turns that turns over of measuring line wheel bar, so that the control of coiling amount during the coiling of line wheel, the fixed mechanism brake mechanism arranged is used for brake line wheel bar and rotates: rotated around its axis by braking drive sprocket axle, and transmission of torque is realized braking object by driving cog to line wheel bar, the line wheel guiding mechanism arranged is used for the guiding of line to be introduced wheel upper conductor, namely the access point forcing wire to be taken turns online moves back and forth along wire wheel axis line in the process of coiling, to realize wire wheel axis upwards uniform coiling, in above structure, the type of attachment of the axis of guide and drive sprocket axle forces both complete or approximate stable drive ratio to rotate, the rotation formula of the axis of guide is the rotation of positioning disk around its axis by gear shift, again the rotation of positioning disk is converted into guide wheel rod moves back and forth along guide chute the object reaching braking guide wheel and move back and forth by guide post.
Further technical scheme is:
For the line making the utility model be applicable within the scope of certain size is taken turns, and few to the damage of line wheel end face in online wheel installation and removal process, described line wheel rib comprises takes turns the baffle plate that bar becomes matched in clearance respectively and the nut be threaded with line.
Because the general wire diameter of wire for IC element is less, pitch of the laps resistance is little, and for increasing ability to work of the present utility model, the gear drive taken turns between bar of described drive sprocket axle and line is step-up drive.
The for the benefit of coiling quality of line wheel, the relative position ensureing line wheel bar and directive wheel is all needed in the utility model, for ease of manufacture of the present utility model and assembly cost, described positioning disk axle, the axis of guide are connected with frame by the bearing pedestal be arranged in frame with line wheel bar, and described drive sprocket axle becomes matched in clearance with frame.
Take turns between bar for making directive wheel and line and there is larger distance, longer with the distance making to be between directive wheel and line wheel bar, to weaken directive wheel along with the increase of coil upper conductor thickness causes and line, to take turns position good and make line take turns connect up undesirable degree, directive wheel and line of upper conductor to take turns the size of wire anti-break capability between bar, be belt transmission between the described axis of guide and drive sprocket axle.
The utility model has following beneficial effect:
1, the utility model structure is simple, is applicable to small lot coiling and carries convenient in carrying; By the version that drive sprocket axle brake line wheel bar rotates, be convenient to the high speed rotating being realized line wheel bar by driving cog, be conducive to winding efficiency of the present utility model.
2, by arrange wire guiding mechanism, and in this structure directive wheel along the velocity of rotation of taking turns bar to line that moves back and forth be directly proportional, wire is taken turns online there is good cloth line mass, be conducive to the compactness of the coil that coiling obtains.
3, different line wheels all has the characteristic that reel rod axis rotates on the utility model, makes wire uniform force in winding process, optimizes the coiling quality of line wheel simultaneously further.
4, by arrange measurement unit, make the utility model be convenient to control line wheel on coiling amount.
Accompanying drawing explanation
Fig. 1 is the vertical view being beneficial to a winding mechanism specific embodiment of line wheel coiling quality described in the utility model;
Fig. 2 is the cutaway view being beneficial to a winding mechanism specific embodiment of line wheel coiling quality described in the utility model.
Figure acceptance of the bid note is respectively: 1, driving cog, and 2, drive sprocket axle, 3, the axis of guide, 4, positioning disk axle, 5, frame, 6, positioning disk, 7, guide post, 8, guide chute, 9, guide wheel rod, 10, directive wheel, 11, line wheel rib, 12, line wheel bar, 13, location cone, 14, measurement unit.
Embodiment
Below in conjunction with embodiment, the utility model is described in further detail, but structure of the present utility model is not limited only to following examples:
Embodiment 1:
As shown in Figure 1 to Figure 2, be beneficial to the winding mechanism of line wheel coiling quality, comprise frame 5, line wheel fixed mechanism, fixed mechanism brake mechanism, measurement unit 14 and wire guiding mechanism;
Described line wheel fixed mechanism comprises and is arranged on line wheel bar 12 in frame 5 and two the location cones 13 arranged on online wheel bar 12 and two lines wheel ribs 11, the axially position that line wheel rib 11 takes turns bar 12 is online adjustable, location cone 13 is for being provided with the circular cone shape of centre bore, and location cone 13 wears on the line wheel bar 12 between online catch limit 11, the smaller diameter end of two location cones 13 is relative;
Described fixed mechanism brake mechanism comprises drive sprocket axle 2 and driving cog 1, and described driving cog 1 comprises two pitch wheels, and two gears are separately fixed on drive sprocket axle 2 and line wheel bar 12;
The guide chute 8 that described wire guiding mechanism comprises the axis of guide 3, positioning disk axle 4, positioning disk 6, guide post 7, guide wheel rod 9, directive wheel 10 and is arranged in frame 5, described directive wheel 10 is fixedly connected with guide wheel rod 9, positioning disk 6 is fixedly connected with and both axis collinear with positioning disk axle 4, guide wheel rod 9 part is arranged in guide chute 8, the axis of guide 3 and positioning disk axle 4 are mutually vertical and become gear to be connected, the two ends of guide post 7 are articulated and connected with guide wheel rod 9 and positioning disk 6 respectively, and directive wheel 10 is connected with drive sprocket axle 2 one-tenth belt or gear connects;
The axis being parallel of described drive sprocket axle 2, line wheel bar 12, the axis of guide 3 and guide wheel rod 9;
Measurement unit 14 comprises the measuring stick of to take turns bar 12 gear with line and being connected, the change gear train be connected on measuring stick, the needle dial that is connected to the pointer on gear train output and is fixed in frame 5.
The frame 5 arranged is for static line wheel fixed mechanism, fixed mechanism brake mechanism, measurement unit 14 and wire guiding mechanism.The line wheel fixed mechanism arranged is taken turns for settling the line for coiling, namely the position between two line wheel ribs 11 is used for wearing described line wheel, location cone 13 between online catch limit 11 is set owing to changing along its axis diameter, like this, online wheel bore and line take turns bar 12 wire diameter when not mating, the small end of location cone 13 stretches in line wheel bore until cone 13 side, location and line wheel bore good contact, realize the axis collinear that location cone 13 is taken turns with line, like this, only need locate cone 13 to take turns bar 12 with line there is good axiality, just can ensure that the axis of line wheel reel on the utility model rotates, and the chucking power of line wheel rib 11 realizes above-mentioned rotation, the measurement unit 14 arranged is for the number of turns that turns over of measuring line wheel bar 12, so that the control of coiling amount during the coiling of line wheel, the fixed mechanism brake mechanism arranged is used for brake line wheel bar 12 and rotates: rotated around its axis by braking drive sprocket axle 2, and transmission of torque is realized braking object by driving cog 1 to line wheel bar 12, the line wheel guiding mechanism arranged is used for the guiding of line to be introduced wheel upper conductor, namely the access point forcing wire to be taken turns online moves back and forth along wire wheel axis line in the process of coiling, to realize wire wheel axis upwards uniform coiling, in above structure, the axis of guide 10 and the type of attachment of drive sprocket axle 2 force both complete or approximate stable drive ratio to rotate, the rotation formula of the axis of guide 3 is the rotation of positioning disk 6 around its axis by gear shift, again the rotation of positioning disk 6 is converted into guide wheel rod 9 by guide post 7 and moves back and forth along guide chute 8 object reaching braking guide wheel 10 and move back and forth.
In the present embodiment, to be worn on the wire top layer being provided with insulating varnish by directive wheel 10 for preventing wire and to affect the insulation property of wire, described directive wheel 10 is connected by bearing with guide wheel rod 9, and the gear in the measurement unit 14 of setting is reducing gear train.
Embodiment 2:
The present embodiment is further qualified on the basis of embodiment 1, as shown in Figure 1 to Figure 2, for the line making the utility model be applicable within the scope of certain size is taken turns, and few to the damage of line wheel end face in online wheel installation and removal process, described line wheel rib 11 comprises takes turns the baffle plate that bar 12 becomes matched in clearance respectively and the nut be threaded with line.
Embodiment 3:
The present embodiment is further qualified on the basis of embodiment 1, as shown in Figure 1 to Figure 2, because the general wire diameter of wire for IC element is less, pitch of the laps resistance is little, for increasing ability to work of the present utility model, the gear drive taken turns between bar 12 of described drive sprocket axle 2 and line is step-up drive.
The for the benefit of coiling quality of line wheel, the relative position ensureing line wheel bar 12 and directive wheel 10 is all needed in the utility model, for ease of manufacture of the present utility model and assembly cost, described positioning disk axle 4, the axis of guide 3 are connected with frame 5 by the bearing pedestal be arranged in frame 5 with line wheel bar 12, described drive sprocket axle 2 and frame 5 one-tenth matched in clearance.
Embodiment 4:
The present embodiment is further qualified on the basis of above embodiment, as shown in Figure 1 to Figure 2, take turns between bar 12 for making directive wheel 10 and line and there is larger distance, longer with the distance making to be between directive wheel 10 and line wheel bar 12, to weaken directive wheel 10 along with the increase of coil upper conductor thickness causes and line, to take turns position good and make line take turns connect up undesirable degree, directive wheel 10 and line of upper conductor to take turns the size of wire anti-break capability between bar 12, be belt transmission between the described axis of guide 3 and drive sprocket axle 2.
Above content is the further description done the utility model in conjunction with concrete preferred implementation, can not assert that embodiment of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, not departing from other execution modes drawn under the technical solution of the utility model, all should be included in protection range of the present utility model.

Claims (5)

1. be beneficial to the winding mechanism of line wheel coiling quality, it is characterized in that, comprise frame (5), line wheel fixed mechanism, fixed mechanism brake mechanism, measurement unit (14) and wire guiding mechanism;
Described line wheel fixed mechanism comprises line wheel bar (12) that is arranged in frame (5) and arranges takes turns two location cone (13) on bar (12) and rib (11) taken turns by two lines online, the axially position that bar (12) taken turns online by line wheel rib (11) is adjustable, location cone (13) is for being provided with the circular cone shape of centre bore, and location cone (13) wears on line wheel bar (12) between online catch limit (11), the smaller diameter end of two location cone (13) is relative;
Described fixed mechanism brake mechanism comprises drive sprocket axle (2) and driving cog (1), and described driving cog (1) comprises two pitch wheels, and two gears are separately fixed on drive sprocket axle (2) and line wheel bar (12);
Described wire guiding mechanism comprises the axis of guide (3), positioning disk axle (4), positioning disk (6), guide post (7), guide wheel rod (9), directive wheel (10) and the guide chute (8) be arranged in frame (5), described directive wheel (10) is fixedly connected with guide wheel rod (9), positioning disk (6) is fixedly connected with and both axis collinear with positioning disk axle (4), guide wheel rod (9) part is arranged in guide chute (8), the axis of guide (3) and positioning disk axle (4) are mutually vertical and become gear to be connected, the two ends of guide post (7) are articulated and connected with guide wheel rod (9) and positioning disk (6) respectively, directive wheel (10) becomes belt to be connected with drive sprocket axle (2) or gear connects,
The axis being parallel of bar (12), the axis of guide (3) and guide wheel rod (9) taken turns by described drive sprocket axle (2), line;
Measurement unit (14) comprise to take turns bar (12) gear with line and be connected measuring stick, the change gear train be connected on measuring stick, be connected to the pointer on gear train output and be fixed on the needle dial in frame (5).
2. the winding mechanism being beneficial to line wheel coiling quality according to claim 1, is characterized in that, described line wheel rib (11) comprises takes turns the baffle plate that bar (12) becomes matched in clearance respectively and the nut be threaded with line.
3. the winding mechanism being beneficial to line wheel coiling quality according to claim 1, it is characterized in that, the gear drive taken turns between bar (12) of described drive sprocket axle (2) and line is step-up drive.
4. the winding mechanism being beneficial to line wheel coiling quality according to claim 1, it is characterized in that, described positioning disk axle (4), the axis of guide (3) are connected with frame (5) by the bearing pedestal be arranged in frame (5) with line wheel bar (12), and described drive sprocket axle (2) becomes matched in clearance with frame (5).
5., according to the winding mechanism being beneficial to line wheel coiling quality in Claims 1-4 described in any one, it is characterized in that, be belt transmission between the described axis of guide (3) and drive sprocket axle (2).
CN201420500626.4U 2014-09-02 2014-09-02 Be beneficial to the winding mechanism of line wheel coiling quality Expired - Fee Related CN204167098U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420500626.4U CN204167098U (en) 2014-09-02 2014-09-02 Be beneficial to the winding mechanism of line wheel coiling quality

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420500626.4U CN204167098U (en) 2014-09-02 2014-09-02 Be beneficial to the winding mechanism of line wheel coiling quality

Publications (1)

Publication Number Publication Date
CN204167098U true CN204167098U (en) 2015-02-18

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106154813A (en) * 2016-08-31 2016-11-23 苏州天诚创达电子有限公司 A kind of clock and watch coil-winding collection device
CN106946091A (en) * 2017-03-22 2017-07-14 广东工业大学 A kind of variable speed Winder
CN107043046A (en) * 2017-06-13 2017-08-15 芜湖侨云友星电气工业有限公司 A kind of wire harness automatic winder
CN108996313A (en) * 2018-08-23 2018-12-14 杨树楠 A kind of portable antiwind wire cable winding-up device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106154813A (en) * 2016-08-31 2016-11-23 苏州天诚创达电子有限公司 A kind of clock and watch coil-winding collection device
CN106154813B (en) * 2016-08-31 2018-09-11 苏州天诚创达电子有限公司 A kind of clock and watch coil-winding collection device
CN106946091A (en) * 2017-03-22 2017-07-14 广东工业大学 A kind of variable speed Winder
CN107043046A (en) * 2017-06-13 2017-08-15 芜湖侨云友星电气工业有限公司 A kind of wire harness automatic winder
CN108996313A (en) * 2018-08-23 2018-12-14 杨树楠 A kind of portable antiwind wire cable winding-up device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150218

Termination date: 20150902

EXPY Termination of patent right or utility model