CN204164569U - A kind of composite steel-plastic pipe fitting not needing secondary sealing - Google Patents
A kind of composite steel-plastic pipe fitting not needing secondary sealing Download PDFInfo
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- CN204164569U CN204164569U CN201420620144.2U CN201420620144U CN204164569U CN 204164569 U CN204164569 U CN 204164569U CN 201420620144 U CN201420620144 U CN 201420620144U CN 204164569 U CN204164569 U CN 204164569U
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- 239000002131 composite material Substances 0.000 title claims abstract description 35
- 238000007789 sealing Methods 0.000 title claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 14
- 239000010959 steel Substances 0.000 claims abstract description 14
- 238000005323 electroforming Methods 0.000 claims description 5
- 238000004080 punching Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 27
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 10
- 230000004927 fusion Effects 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Flanged Joints, Insulating Joints, And Other Joints (AREA)
Abstract
本实用新型公开了一种不需二次封口的钢塑复合管件,它包括通用管体(1),所述通用管体为三通、四通、弯头和异径管件,通用管体中包含有由薄钢板均匀冲孔卷板焊接而成的钢骨架(4),通用管体具有多个管端,每个管端上通过电铸整体设置有电熔连接结构(2)或/和法兰连接结构(3),电熔连接结构、法兰连接结构中均设置有钢骨架,电熔连接结构、法兰连接结构和通用管件相互相通,电熔连接结构、法兰连接结构长度不小于通用管件管端长度的二分之一。钢塑复合管件不需二次封口,根据施工现场对管线连接形式的要求灵活地改变相配管件端部的连接结构形式,因而可加快施工进度,提高管线施工效率,降低生产成本,确保产品质量,消除管线运行的安全隐患。
The utility model discloses a steel-plastic composite pipe fitting without secondary sealing, which comprises a general pipe body (1), and the general pipe body is a tee, a cross, an elbow and a different-diameter pipe fitting. Contains a steel skeleton (4) welded by thin steel plates uniformly punched and coiled. The general pipe body has multiple pipe ends, and each pipe end is integrally provided with an electrofusion connection structure (2) or/and Flange connection structure (3), the electrofusion connection structure and the flange connection structure are all equipped with a steel skeleton, the electrofusion connection structure, the flange connection structure and the general pipe fittings communicate with each other, and the length of the electrofusion connection structure and the flange connection structure is different. Less than half of the length of the end of the general fitting. Steel-plastic composite pipe fittings do not require secondary sealing, and the connection structure at the end of the matching pipe fittings can be flexibly changed according to the requirements of the construction site for the connection form of the pipeline, so that the construction progress can be accelerated, the pipeline construction efficiency can be improved, the production cost can be reduced, and the product quality can be ensured. Eliminate potential safety hazards in pipeline operation.
Description
技术领域 technical field
本实用新型涉及钢塑复合管连接用的钢塑复合管件。 The utility model relates to a steel-plastic composite pipe fitting used for connecting steel-plastic composite pipes.
背景技术 Background technique
在钢塑复合管道的辅设中,经常要用到用于管线连接的三通、弯头等钢塑复合管件,由于施工情况不同,为适用不同施工要求,现有用于钢塑复合管线的三通、弯头等钢塑复合管件一般是先预制成通用半成品管件,再根据施工现场的不同要求,对半成品管件的连接端进行二次注塑封口,制成全电熔端连接形式或全法兰端连接形式以及电熔和法兰混合连接的各种封口组合。这种形式的钢塑复合管件能根据现场的要求在工厂完成预定的连接组合,从而适应不同的管道连接要求。但采用这种方式生产成品钢塑复合管件存在以下问题;一是需要根据施工现场对管线的安装要求,在工厂对其所需的钢塑复合管件进行预封口,这势必影响施工现场的施工进度,降低施工效率。二是由于这种钢塑复合管件属定制形式,因而无法灵活地根据施工现场的要求在工地进行管件连接形式的变更,从而需要以增加库存的形式来保证施工进度,这就间接地提高了管线的初期投资,再就是为了要配合施工现场的连接需要,而不得不采用对钢塑复合管件的半成品进行二次注塑封口,由于加工工序的增多而使钢塑复合管件在封口处出现质量问题的概率增加,而低了产品质量,加大了管线运行时的安全隐患。 In the auxiliary installation of steel-plastic composite pipelines, steel-plastic composite pipe fittings such as tees and elbows for pipeline connection are often used. Due to different construction conditions, in order to meet different construction requirements, the existing tee used for steel-plastic composite pipelines Steel-plastic composite pipe fittings such as elbows and elbows are generally prefabricated into universal semi-finished pipe fittings, and then according to the different requirements of the construction site, the connection ends of the semi-finished pipe fittings are sealed by secondary injection molding to make full-fusion end connection forms or full-flange ends. Connection forms and various sealing combinations of electrofusion and flange hybrid connections. This form of steel-plastic composite pipe fittings can complete the predetermined connection combination in the factory according to the requirements of the site, so as to adapt to different pipeline connection requirements. However, there are the following problems in the production of finished steel-plastic composite pipe fittings in this way; first, it is necessary to pre-seal the required steel-plastic composite pipe fittings in the factory according to the installation requirements of the pipeline at the construction site, which will inevitably affect the construction progress of the construction site , reduce construction efficiency. Second, because this kind of steel-plastic composite pipe fittings is a custom-made form, it is impossible to flexibly change the connection form of pipe fittings on the construction site according to the requirements of the construction site, so it is necessary to increase the inventory to ensure the construction progress, which indirectly increases the pipeline quality. The initial investment, and in order to meet the connection needs of the construction site, the semi-finished steel-plastic composite pipe fittings had to be sealed by secondary injection molding. Due to the increase in processing steps, the steel-plastic composite pipe fittings had quality problems at the seal. The probability increases, but the product quality is lowered, and the safety hazard during pipeline operation is increased.
实用新型内容 Utility model content
针对上述现有技术中所存在的问题,本实用新型提供了一种可根据施工管线对管件的连接形式要求,在施工现场即可灵活改变管件连接端封口形式,且不需对管件连接端进行二次封口的钢塑复合管件。这种钢塑复合管件即提高了施工效率,降低了施工工地钢塑复合管件的库存数量,又消除了由于增加产品封口工序而带来的安全隐患。 Aiming at the problems existing in the above-mentioned prior art, the utility model provides a method that can flexibly change the sealing form of the connecting end of the pipe fittings at the construction site according to the requirements of the connection form of the construction pipeline to the pipe fittings, and does not need to carry out the sealing of the connecting ends of the pipe fittings. Steel-plastic composite pipe fittings with secondary sealing. This steel-plastic composite pipe fitting not only improves construction efficiency, reduces the inventory quantity of steel-plastic composite pipe fittings at the construction site, but also eliminates potential safety hazards caused by increasing the product sealing process.
本实用新型要解决的技术问题所采取的技术方案是:所述不需二次封口的钢塑复合管件包括通用管体,所述通用管体为三通、四通、弯头或异径管件,所述通用管体中包括由薄钢板均匀冲孔卷板焊接而成的钢骨架,通用管体具有的管端上通过电铸整体设置有电熔连接结构或/和法兰连接结构,所述电熔连接结构、法兰连接结构中均设置有钢骨架,所述电熔连接结构、法兰连接结构和通用管件相互相通,所述电熔连接结构、法兰连接结构长度均大于通用管件一个管端长度的二分之一。 The technical solution adopted for the technical problem to be solved by the utility model is: the steel-plastic composite pipe fitting without secondary sealing includes a general pipe body, and the general pipe body is a three-way, four-way, elbow or different-diameter pipe fitting , the general-purpose pipe body includes a steel skeleton welded by uniform punching and rolling of thin steel plates, and the pipe end of the general-purpose pipe body is integrally provided with an electrofusion connection structure or/and a flange connection structure through electroforming, so Both the electrofusion connection structure and the flange connection structure are provided with a steel skeleton, the electrofusion connection structure, the flange connection structure and the general pipe fittings communicate with each other, and the length of the electrofusion connection structure and the flange connection structure are longer than the general pipe fittings One-half the length of a pipe end.
所述通用管体的管端连接形式为与通用管体一同注塑而成的全法兰连接形式,所述全法兰连接形式的管件端头结构的前半部分为与国内现行钢塑复合管行业中的法兰封口方式一至,其管件端头结构后半部分的外径与现行钢塑复合管行业中的电熔套筒管件的内径相配合,所述全法兰连接形式的管件端头结构总长度等于与其相配的电熔套筒管件长度的一半。 The pipe end connection form of the general pipe body is a full flange connection form injected together with the general pipe body, and the first half of the pipe fitting end structure in the full flange connection form is in line with the current domestic steel-plastic composite pipe industry. In the flange sealing method one, the outer diameter of the second half of the pipe fitting end structure matches the inner diameter of the electric fusion sleeve pipe fittings in the current steel-plastic composite pipe industry, and the pipe fitting end structure of the full flange connection form The total length is equal to half the length of the matching electrofusion sleeve pipe.
本实用新型由于对原来钢塑复合管件的端头结构须等待施工现场的连接形式确定后,才能根据要求对预生产的半成品钢塑复合管件进行相对应的封口方式,采用了不论施工现场对钢塑复合管件的连接要求是那种形式,在钢塑复合管件的各端头均采用与管件一同注塑生成的全法兰连接形式。由于该结构形式的后半部分采用的是现行钢塑复合管行业内的电熔连接形式,因此可在施工现场根据管线连接形式的需要进行灵活的配套,即如果施工现场需要管件的各端口为法兰连接形式,则可直接用本实用新型钢塑复合管件连接,如需电熔连接形式,只需在现场将本实用新型的钢塑复合管件相配接端前半部的法兰连接结构车削至与后半部电熔连接结构的尺寸即可。 Since the utility model has to wait for the connection form of the original steel-plastic composite pipe fittings to be determined before the corresponding sealing method can be carried out on the pre-produced semi-finished steel-plastic composite pipe fittings according to the requirements, the utility model adopts the method regardless of the construction site. The connection requirements of the plastic composite pipe fittings are in that form, and each end of the steel-plastic composite pipe fittings adopts a full flange connection formed by injection molding together with the pipe fittings. Since the second half of this structural form adopts the current electrofusion connection form in the steel-plastic composite pipe industry, it can be flexibly matched at the construction site according to the needs of the pipeline connection form, that is, if the construction site requires the ports of the pipe fittings to be The flange connection form can be directly connected with the steel-plastic composite pipe fittings of the present utility model. The size of the electrofusion connection structure with the second half is sufficient.
由于本实用新型钢塑复合管件不需二次封口,且能根据施工现场对管线连接形式的要求灵活地改变相配管件端部的连接结构形式,因而可加快施工进度,提高管线施工效率,降低生产成本,确保了产品质量,消除了管线运行的安全隐患。 Since the steel-plastic composite pipe fitting of the utility model does not require secondary sealing, and the connection structure form of the end of the matching pipe fitting can be flexibly changed according to the requirements of the construction site for the pipeline connection form, the construction progress can be accelerated, the pipeline construction efficiency can be improved, and the production cost can be reduced. The cost is guaranteed, the product quality is ensured, and the safety hazard of pipeline operation is eliminated.
附图说明 Description of drawings
图1是本实用新型三通管件连接端均为法兰和电熔连接结构形式时结构示意图。 Fig. 1 is a structural schematic diagram of the utility model when the connecting ends of the three-way pipe fittings are in the form of flanges and electrofusion connections.
图2是本实用新型三通管件连接端为电熔连接结构形式时的结构示意图。 Fig. 2 is a structural schematic diagram of the utility model when the connection end of the three-way pipe fitting is in the form of an electrofusion connection structure.
在图中,1、通用管体 2、电熔连接结构 3、法兰连接结构 4、钢骨架。 In the figure, 1. Universal pipe body 2. Electrofusion connection structure 3. Flange connection structure 4. Steel skeleton.
具体实施方式 Detailed ways
在图1中,所述不需二次封口的钢塑复合管件包括通用管体1为三通管件(也可是四通、弯头或异径管件等),所述通用管体中包括有由薄钢板均匀冲孔卷板焊接并经镀锌处理而成的钢骨架4,所述通用管体具有三个管端,在每个管端上通过电铸整体设置有电熔连接结构2和法兰连接结构3,电熔连接结构、法兰连接结构中均设置有钢骨架,所述电熔连接结构、法兰连接结构和通用管件相互相通,所述电熔连接结构、法兰连接结构长度均大于通用管件一个管端长度的二分之一。在图2中,所述通用管体具有三个管端,在两个水平管端上通过电铸整体设置有电熔连接结构2,在一个垂直管端上通过电铸整体设置有电熔连接结构2和法兰连接结构3。本实用新型采用在钢塑复合管件生产的同时与管件端部封口结构一次成型的方式,形成整体的钢塑复合管件。该管件能根据施工现场对其连接形式的要求,灵活地变动管件端部的连接结构形式,与所连接的管线相配套。其具体的实施方式为,将钢塑复合管件的钢骨架4放入模腔中,通过模加热、注射、保压、冷却等工艺后生产出通用管体1。图1所示为通用管体1三个管端的前半部分均为法兰连接结构3形式和管端的后半部分均为电熔连接结构2(电熔套)的形式组合,且其管端电熔连接结构的外径尺寸与其连接的电熔连接件内径相配。因此在施工现场如果管端需要全部用法兰连接结构时,可直接将本实用新型实施例1的钢塑复合管件投入使用。当施工现场需要钢塑复合管件管端全部用连接结构为电熔连接结构形式时,只要把各管端的法兰连接结构3(法兰套)的外径车削至管端电熔连接结构2的外径尺寸即可;如果现场管件垂直管端需要法兰连接结构、而水平管端用与电熔连接结构混合形式时,采用图2的管件即可。图2为通用管体1中两个水平管端的前半部分均为电熔连接结构2形式,一个垂直管端连接结构为电熔连接结构和法兰连接结构3的组合形式。 In Fig. 1, the steel-plastic composite pipe fitting without secondary sealing includes a general pipe body 1 as a three-way pipe fitting (also a four-way pipe, an elbow or a different-diameter pipe fitting, etc.), and the general pipe body includes a The steel skeleton 4 is formed by uniform punching and coil welding of thin steel plates and galvanized treatment. The general-purpose pipe body has three pipe ends, and an electrofusion connection structure 2 and a method are integrally provided on each pipe end through electroforming. Blue connection structure 3, the electrofusion connection structure and the flange connection structure are all provided with a steel skeleton, the electrofusion connection structure, the flange connection structure and the general pipe fittings communicate with each other, the length of the electrofusion connection structure and the flange connection structure Both are greater than half of the length of a pipe end of a general pipe fitting. In Fig. 2, the universal pipe body has three pipe ends, two horizontal pipe ends are integrally provided with an electrofusion connection structure 2 by electroforming, and one vertical pipe end is integrally provided with an electrofusion connection by electroforming Structure 2 and flange connection structure 3. The utility model adopts the method of one-time forming with the end sealing structure of the pipe fittings during the production of the steel-plastic composite pipe fittings to form an integral steel-plastic composite pipe fitting. The pipe fitting can flexibly change the connection structure form of the end of the pipe fitting according to the requirements of the connection form on the construction site, and is matched with the connected pipeline. Its specific implementation method is that the steel skeleton 4 of the steel-plastic composite pipe fitting is put into the mold cavity, and the universal pipe body 1 is produced after mold heating, injection, pressure keeping, cooling and other processes. Figure 1 shows that the first half of the three pipe ends of the general pipe body 1 are in the form of flange connection structure 3 and the second half of the pipe ends are in the form of electric fusion connection structure 2 (electrofusion sleeve), and the pipe ends are electrically connected The outer diameter size of the fusion connection structure matches the inner diameter of the electrofusion connection piece to which it is connected. Therefore, if all pipe ends need to be connected with flanges at the construction site, the steel-plastic composite pipe fitting according to Embodiment 1 of the present utility model can be directly put into use. When the construction site requires the connection structure of all steel-plastic composite pipe fittings to be an electrofusion connection structure, it is only necessary to turn the outer diameter of the flange connection structure 3 (flange sleeve) of each pipe end to the end of the pipe end electrofusion connection structure 2. The outer diameter size is enough; if the vertical pipe end of the pipe fittings on site requires a flange connection structure, and the horizontal pipe end uses a mixed form of electrofusion connection structure, the pipe fittings in Figure 2 can be used. Fig. 2 shows that the first half of the two horizontal pipe ends in the general pipe body 1 are in the form of electrofusion connection structure 2, and the connection structure of a vertical pipe end is a combination of electrofusion connection structure and flange connection structure 3.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110805780A (en) * | 2019-10-18 | 2020-02-18 | 上海瑞河企业集团有限公司 | Stainless steel pipeline emergency repair construction method |
CN111300735A (en) * | 2019-12-10 | 2020-06-19 | 大庆石油管理局有限公司 | Integrated sealing preparation method for steel skeleton polyethylene plastic composite pipe fitting |
CN111520557A (en) * | 2020-04-28 | 2020-08-11 | 广船国际有限公司 | Three-way joint, cargo oil conveying system, use method of cargo oil conveying system and ship |
CN114453832A (en) * | 2021-09-18 | 2022-05-10 | 朱文飚 | Processing method for self-contained pipe fitting of whole pipe body of quick-mounting fire-fighting pipeline |
-
2014
- 2014-10-25 CN CN201420620144.2U patent/CN204164569U/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110805780A (en) * | 2019-10-18 | 2020-02-18 | 上海瑞河企业集团有限公司 | Stainless steel pipeline emergency repair construction method |
CN110805780B (en) * | 2019-10-18 | 2021-03-26 | 上海瑞河企业集团有限公司 | Stainless steel pipeline emergency repair construction method |
CN111300735A (en) * | 2019-12-10 | 2020-06-19 | 大庆石油管理局有限公司 | Integrated sealing preparation method for steel skeleton polyethylene plastic composite pipe fitting |
CN111520557A (en) * | 2020-04-28 | 2020-08-11 | 广船国际有限公司 | Three-way joint, cargo oil conveying system, use method of cargo oil conveying system and ship |
CN111520557B (en) * | 2020-04-28 | 2022-04-01 | 广船国际有限公司 | Three-way joint, cargo oil conveying system, use method of cargo oil conveying system and ship |
CN114453832A (en) * | 2021-09-18 | 2022-05-10 | 朱文飚 | Processing method for self-contained pipe fitting of whole pipe body of quick-mounting fire-fighting pipeline |
CN114453832B (en) * | 2021-09-18 | 2024-05-31 | 朱文飚 | Processing method of quick-mounting fire-fighting pipeline whole pipe body self-contained pipe fitting |
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CP03 | Change of name, title or address |
Address after: 337003 No. 1 Jade Lake Road, Pingxiang economic and Technological Development Zone, Jiangxi, Pingxiang Patentee after: ANYUAN PIPELINE INDUSTRIAL CO.,LTD. Address before: 337000, 1, Yu Hu Road, Pingxiang hi tech Industrial Park, Jiangxi, China Patentee before: ANYUAN PIPELINES INDUSTRIAL Co.,Ltd. |
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CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20150218 |