CN204160694U - A kind of heat shield - Google Patents
A kind of heat shield Download PDFInfo
- Publication number
- CN204160694U CN204160694U CN201420469033.6U CN201420469033U CN204160694U CN 204160694 U CN204160694 U CN 204160694U CN 201420469033 U CN201420469033 U CN 201420469033U CN 204160694 U CN204160694 U CN 204160694U
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- heat shield
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- housing
- temperature
- heat
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Abstract
The utility model relates to a kind of heat shield, described heat shield is sheathed on the outer wall of injecting machine material tube heating collar, described heat shield comprises housing, thermal insulation layer and temperature alarm structure, and described thermal insulation layer is located at the inside of housing, and described temperature alarm structure is located at the outside of housing.The beneficial effects of the utility model are: be provided with temperature alarm structure by the hull outside at heat shield, temperature monitoring can be carried out in time to the outside of housing, when the temperature of the housing of heat shield occurs abnormal, notify operating personnel in time, the burn and scald avoiding operating personnel directly to contact abnormal heat shield causing, increase the security of operating personnel, reduce potential safety hazard.Simultaneous temperature alarm can also remind operating personnel overhaul timely heat shield or injection machine or change, and reduces because heat shield or the abnormal of injection machine bring unnecessary loss to production, increases the security that injection machine runs.
Description
Technical field
The utility model belongs to aerogel heat-proof cover, is specifically related to the heat shield that a kind of security is high.
Background technology
Injection machine utilizes mould for plastics to make the main former of the plastic products of various shape thermoplastic or thermosetting material.Injection machine is made up of injecting systems, Clamping System, Hydraulic Power Transmission System, electric control system, lubricating system, heating and cooling system, safety monitoring system etc. usually.Heating collar is parts important in heating system, and heating collar heats barrel and die head, and injection molding, stretching again after plastic raw materials melting is plastified, extrusion molding is product.The process that current existing heating collar is running has following defect:
1, heat loss is large: current existing heating collar major part, for being exposed in air, making the heat major part outside heating collar be lost in air, causes the waste of electric energy;
2, workshop condition temperature rises: because heat scatters and disappears in a large number, ambient temperature raises, especially summer is very large on production environment impact, the temperature of heating collar outer surface can reach about 200 DEG C, work on the spot temperature has even exceeded 45 DEG C, some enterprise has to adopt air-conditioning to reduce temperature, and this causes again the secondary of the energy to waste;
3, service life is short: due to scattering and disappearing of heat, heating collar needs constantly to heat operation, and the frequency of utilization of heating collar is large, causes heating collar short for service life;
4, because temperature in workshop is high, lubricant temperature rise, greatly shortens oil sealing, oil pump service life, occurs leakage of oil and pressure transient phenomenon.
5, there is potential safety hazard: because the temperature of heating collar outer surface can reach about 200 DEG C, operating personnel are very easy to burn and scald etc., there is very large potential safety hazard, bring on health uncomfortable to operator, bring loss economically to enterprise.
In order to solve the above problems, those skilled in the art is provided with heat shield in the outside of barrel heating collar, if but heat shield in the case of damages, if operating personnel can not identify in time, except increasing except power consumption, also easier operating personnel to be damaged.
Injection machine is in heating process in addition, can produce a large amount of carbon dioxide, contaminated environment.
Screw rod is the vitals of injection machine.Screw rod is located in barrel, carries, compacting, fusing, stir and exert pressure the material in barrel.All these has been come by the rotation of screw rod in barrel.The heating collar that the fusing of material is provided with by injection machine connects realization, and the course of work of heating collar is when screw rod rotates, and plastics are for machine tube inner wall, screw channel bottom surface, spiral shell rib pressure surface and all can produce friction and mutually move between plastics and plastics.
Utility model content
In order to solve the problems referred to above that prior art exists, the utility model provides the security performance that can improve heat shield, to the heat shield of temperature anomaly can and the high heat shield of a kind of security of alarm.
The technical scheme that the utility model adopts is:
A kind of heat shield, described heat shield is sheathed on the outer wall of injecting machine material tube heating collar, and described heat shield comprises housing, thermal insulation layer and temperature alarm structure, and described thermal insulation layer is located at the inside of housing, and described temperature alarm structure is located at the outside of housing.Adopt said structure, because the outside of housing is provided with temperature alarm structure, temperature monitoring can be carried out in time to the outside of housing, when the temperature of the housing of heat shield occurs abnormal, notify operating personnel in time, the burn and scald avoiding operating personnel directly to contact abnormal heat shield causing, increases the security of operating personnel, reduces potential safety hazard.If the temperature of the housing of heat shield occurs abnormal simultaneously, the possibility of the fault that heat shield or injection machine occur is also high, temperature alarm structure can also remind operating personnel overhaul timely heat shield or injection machine or change, reduce because heat shield or the abnormal of injection machine bring unnecessary loss to production, increase the security that injection machine runs.
Preferably, described housing comprises internal layer, skin and articulamentum, and described housing is by internal layer and the outer cavity being connected into hollow by articulamentum.When the number of plies of thermal insulation layer is more, the thermal insulation layer of multilayer can be formed an entirety by housing.
Preferably, the internal layer of described housing is organic silicon coating glass fibre molding with cloth, and the skin of described housing is that silica gel cloth is shaping, and the articulamentum of described housing is polytetrafluorethylecoatings coatings glass fibre molding with cloth.
Preferably, described thermal insulation layer is that insulation material is shaping, described thermal insulation layer comprises aerogel layer, ceramic wool layer, polyimides coating layer and siloxane layer, and described aerogel layer, ceramic wool layer, polyimides coating layer and siloxane layer are stacked and placed in cavity along the internal layer of housing to outer direction.The Specific surface area that aeroge is very thin effectively limit the propagation of local thermal excitation, its solid state heat conductance 2-3 order of magnitude lower than corresponding vitreous material.Nanometer micropore hole inhibits gas molecule to heat conducting contribution.The refractive index of aeroge close to 1, and reaches more than 100 to the ratio burying in oblivion coefficient that is infrared and visible ray, effectively through sunshine, and can stop the infrared emanation of environment temperature, become a kind of desirable transparent insulate material.Ceramic wool layer, polyimides coating layer and siloxane layer are also good heat-barrier materials, can under the effect that guarantee reaches heat insulation, the effective production cost reducing heat shield.
Preferably, described temperature alarm structure is heat discoloration layer, and described heat discoloration layer is wrapped on the outer surface of housing.Because the temperature of the housing normal condition of heat shield is similar to indoor temperature, the temperature of heat discoloration layer to heat shield therefore can be adopted to monitor, can observe that whether the temperature of the housing of heat shield is abnormal very intuitively.
Preferably, described heat discoloration layer thickness is 0.2-0.5cm.The effect of good monitor temperature can be reached, unnecessary impact can not be caused on existing heat shield again.
Preferably, described heat discoloration layer is that temperature-sensing color-changing material is shaping.
Preferably, the discoloring temperature of described heat discoloration layer is for being greater than 50 DEG C.In the summer that weather is more hot, indoor temperature likely reaches 30-40 DEG C, is set to be greater than 50 DEG C by the discoloring temperature of heat discoloration layer, makes it also can play the effect of monitor temperature in summer, and not by the impact of indoor temperature.
Preferably, described temperature alarm structure comprises temperature sensor, alarm and single-chip microcomputer, and described temperature sensor and alarm are electrically connected with single-chip microcomputer respectively.Monitors temperature is more accurate, and alarm can be reported to the police by the heat shield of sound to temperature anomaly, enables operating personnel by the exception of the temperature of the housing of perception of sound heat shield.
The beneficial effects of the utility model are: be provided with temperature alarm structure by the hull outside at heat shield, temperature monitoring can be carried out in time to the outside of housing, when the temperature of the housing of heat shield occurs abnormal, notify operating personnel in time, the burn and scald avoiding operating personnel directly to contact abnormal heat shield causing, increase the security of operating personnel, reduce potential safety hazard.Simultaneous temperature alarm can also remind operating personnel overhaul timely heat shield or injection machine or change, and reduces because heat shield or the abnormal of injection machine bring unnecessary loss to production, increases the security that injection machine runs.
Accompanying drawing explanation
Fig. 1 is the structural representation that the high heat shield of a kind of security of the utility model type is provided with the first temperature alarm structure;
Fig. 2 is the cross-sectional view of Fig. 1 along A-A;
Fig. 3 is the structural representation that the high heat shield of a kind of security of the utility model is provided with the second temperature alarm structure;
Fig. 4 is the structural representation of the second temperature alarm structure of the high heat shield of a kind of security of the utility model.
In figure: 1, housing; 11, internal layer; 12, outer; 121, bandage; 122, check apron; 13, articulamentum; 2, thermal insulation layer; 3, temperature alarm structure; 31, heat discoloration layer; 32, temperature sensor; 33, temperature alarm; 34, single-chip microcomputer.
Detailed description of the invention
As shown in Figure 1-2, the utility model provides the high heat shield of a kind of security, described heat shield is sheathed on the outer wall of injecting machine material tube heating collar, described heat shield comprises housing 1, thermal insulation layer 2 and temperature alarm structure 3, described thermal insulation layer 2 is located at the inside of housing 1, and described temperature alarm structure 3 is located at the outside of housing 1.Described housing 1 comprises internal layer 11, skin 12 and articulamentum 13, the internal layer 11 of described housing 1 is organic silicon coating glass fibre molding with cloth, the skin 12 of described housing 1 is that silica gel cloth is shaping, the articulamentum 13 of described housing 1 is polytetrafluorethylecoatings coatings glass fibre molding with cloth, and described housing 1 is connected into the cavity of hollow by articulamentum 13 by internal layer 11 and outer 12.Described thermal insulation layer 2 is that insulation material is shaping, described thermal insulation layer 2 comprises aerogel layer, ceramic wool layer, polyimides coating layer and siloxane layer, and described aerogel layer, ceramic wool layer, polyimides coating layer and siloxane layer are stacked and placed in cavity along the internal layer 11 of housing 1 to outer 12 directions.
When the number of plies of thermal insulation layer 2 is more, the thermal insulation layer 2 of multilayer can be formed an entirety by housing 1.The Specific surface area that in thermal insulation layer 2, aeroge is very thin effectively limit the propagation of local thermal excitation, its solid state heat conductance 2-3 order of magnitude lower than corresponding vitreous material.Nanometer micropore hole inhibits gas molecule to heat conducting contribution.The refractive index of aeroge close to 1, and reaches more than 100 to the ratio burying in oblivion coefficient that is infrared and visible ray, effectively through sunshine, and can stop the infrared emanation of environment temperature, become a kind of desirable transparent insulate material.Ceramic wool layer, polyimides coating layer and siloxane layer are also good heat-barrier materials, can under the effect that guarantee reaches heat insulation, the effective production cost reducing heat shield.
Adopt above structure, outside due to housing 1 is provided with temperature alarm structure 3, temperature monitoring can be carried out in time to the outside of housing 1, when the temperature of the housing 1 of heat shield occurs abnormal, notify operating personnel in time, the burn and scald avoiding operating personnel directly to contact abnormal heat shield causing, increases the security of operating personnel, reduces potential safety hazard.If the temperature of the housing 1 of heat shield occurs abnormal simultaneously, the possibility of the fault that heat shield or injection machine occur is also high, temperature alarm structure 3 can also remind operating personnel overhaul timely heat shield or injection machine or change, reduce because heat shield or the abnormal of injection machine bring unnecessary loss to production, increase the security that injection machine runs.
In the utility model, temperature alarm structure 3 has two kinds, and described in the first, temperature alarm structure 3 is heat discoloration layer 31, and described heat discoloration layer 31 is wrapped on the outer surface of housing 1.Described heat discoloration layer 31 thickness is 0.2-0.5cm.Described heat discoloration layer 31 is that temperature-sensing color-changing material is shaping.The discoloring temperature of described heat discoloration layer 31 is for being greater than 50 DEG C.
Because the temperature of housing 1 normal condition of heat shield is similar to indoor temperature, the temperature of heat discoloration layer to heat shield therefore can be adopted to monitor, can observe that whether the temperature of the housing 1 of heat shield is abnormal very intuitively.The thickness of 0.2-0.5cm, can reach the effect of good monitor temperature, can not cause unnecessary impact again on existing heat shield.Discoloring temperature is for being greater than 50 DEG C, in the summer that weather is more hot, indoor temperature likely reaches 30-40 DEG C, is set to be greater than 50 DEG C by the discoloring temperature of heat discoloration layer 31, make it also can play the effect of monitoring steady rudder in summer, and not by the impact of indoor temperature.
As shown in Figure 3-4, temperature alarm structure 3 described in the second comprises temperature sensor 32, alarm 33 and single-chip microcomputer 34, and described temperature sensor 32 and alarm 33 are electrically connected with single-chip microcomputer 34 respectively.Temperature sensor 32 monitor temperature is more accurate, and alarm 33 can be reported to the police by the heat shield of sound to temperature anomaly, enables operating personnel by the exception of the temperature of the housing 1 of perception of sound heat shield.
For the ease of heat shield is fixed, after on the outer wall that heat shield is sheathed on injecting machine material tube heating collar, heat shield is fixed, the skin 12 of heat shield housing 1 is also provided with bandage 121 along the excircle direction of housing 1, in order to prevent heat shield when closed, overflow dust from junction, the skin 12 of heat shield housing 1 is provided with check apron 122.
The utility model is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present utility model; no matter but any change is done in its shape or structure; every have identical with the application or akin technical scheme, all drops within protection domain of the present utility model.
Claims (9)
1. a heat shield, described heat shield is sheathed on the outer wall of injecting machine material tube heating collar, it is characterized in that: described heat shield comprises housing, thermal insulation layer and temperature alarm structure, described thermal insulation layer is located at the inside of housing, and described temperature alarm structure is located at the outside of housing.
2. a kind of heat shield according to claim 1, is characterized in that: described housing comprises internal layer, skin and articulamentum, and described housing is by internal layer and the outer cavity being connected into hollow by articulamentum.
3. a kind of heat shield according to claim 2, it is characterized in that: the internal layer of described housing is organic silicon coating glass fibre molding with cloth, the skin of described housing is that silica gel cloth is shaping, and the articulamentum of described housing is polytetrafluorethylecoatings coatings glass fibre molding with cloth.
4. a kind of heat shield according to claim 2, it is characterized in that: described thermal insulation layer is that insulation material is shaping, described thermal insulation layer comprises aerogel layer, ceramic wool layer, polyimides coating layer and siloxane layer, and described aerogel layer, ceramic wool layer, polyimides coating layer and siloxane layer are stacked and placed in cavity along the internal layer of housing to outer direction.
5. a kind of heat shield according to claim 1, is characterized in that: described temperature alarm structure is heat discoloration layer, and described heat discoloration layer is wrapped on the outer surface of housing.
6. a kind of heat shield according to claim 5, is characterized in that: described heat discoloration layer thickness is 0.2-0.5cm.
7. a kind of heat shield according to claim 5, is characterized in that: described heat discoloration layer is that temperature-sensing color-changing material is shaping.
8. a kind of heat shield according to claim 5, is characterized in that: the discoloring temperature of described heat discoloration layer is for being greater than 50 DEG C.
9. a kind of heat shield according to claim 1, it is characterized in that: described temperature alarm structure comprises temperature sensor, alarm and single-chip microcomputer, described temperature sensor and alarm are electrically connected with single-chip microcomputer respectively.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420469033.6U CN204160694U (en) | 2014-08-15 | 2014-08-15 | A kind of heat shield |
Applications Claiming Priority (1)
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CN201420469033.6U CN204160694U (en) | 2014-08-15 | 2014-08-15 | A kind of heat shield |
Publications (1)
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CN204160694U true CN204160694U (en) | 2015-02-18 |
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CN201420469033.6U Expired - Fee Related CN204160694U (en) | 2014-08-15 | 2014-08-15 | A kind of heat shield |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107091848A (en) * | 2017-05-25 | 2017-08-25 | 四川莱源科技有限公司 | The fibre moisture used in high temperature environments obtains instrument |
CN111452312A (en) * | 2020-05-20 | 2020-07-28 | 广州华胜塑料制品有限公司 | Heating device for plastic bottle production and processing usefulness |
-
2014
- 2014-08-15 CN CN201420469033.6U patent/CN204160694U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107091848A (en) * | 2017-05-25 | 2017-08-25 | 四川莱源科技有限公司 | The fibre moisture used in high temperature environments obtains instrument |
CN107091848B (en) * | 2017-05-25 | 2019-12-20 | 四川莱源科技有限公司 | Fiber product moisture acquisition instrument used in high-temperature environment |
CN111452312A (en) * | 2020-05-20 | 2020-07-28 | 广州华胜塑料制品有限公司 | Heating device for plastic bottle production and processing usefulness |
CN111452312B (en) * | 2020-05-20 | 2022-03-18 | 广州华胜塑料制品有限公司 | Heating device for plastic bottle production and processing usefulness |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150218 Termination date: 20180815 |