CN204159870U - A kind of special-shaped vacuum electronic component pressure setting - Google Patents
A kind of special-shaped vacuum electronic component pressure setting Download PDFInfo
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- CN204159870U CN204159870U CN201420501479.2U CN201420501479U CN204159870U CN 204159870 U CN204159870 U CN 204159870U CN 201420501479 U CN201420501479 U CN 201420501479U CN 204159870 U CN204159870 U CN 204159870U
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Abstract
The utility model discloses a kind of special-shaped vacuum electronic component pressure setting, comprise intermittent drive mechanism, mould rotary table, carrier direction sorting unit, carrier arrangement guide rail, carrier intermittent feeding device, alloy powder powder adding device, alloy powder pressure setting, shaping powder transfer device, finished product pressure setting, product collecting device, mould resetting means, mould rotary table interlocks and is provided with 8 product compacting tool sets and pressed by powder mould, carrier direction sorting unit is arranged on mould rotary table side, be connected with carrier intermittent feeding device by carrier arrangement guide rail, the special-shaped vacuum electronic component pressure setting of one described in the utility model, alloy powder compacting can be carried out to various special-shaped specification, change in the past for the manual pressing mode that such temperature electronic element is taked, realize continuous and automatic compacting, can not owing to manually putting into carrier time powder broken, improve product compacting qualification rate and compacting efficiency.
Description
Technical field
The utility model belongs to stamped metal mechanical field, is specifically related to a kind of special-shaped vacuum electronic component pressure setting.
Background technology
What manufacture that extraordinary electric light source or other lamps use releases mercury or getter electronic component, this element is made up of the metallic carrier released required for mercury or getter power and this powder of carrying, as Fig. 1, the alloy powder of such conventional electronic component provides performance guarantee, carrier dimensions is determined according to the weight technical requirement of alloy powder usually, and there is corresponding relation, and the metallic carrier shape of this element and be of a size of abnormal shape, because appearance and size is relatively excessive, thus this carrier volume is much larger than the volume of required compacting alloy powder, cannot amass as alloy powder fill volume by utilization carrier content routinely, cannot complete once compressing, and the way usually adopted when manufacturing this special-shaped product is: first will release mercury or getter power is once pressed into powder on common one-shot press, then with manually putting into metallic carrier by single for powder, by one-shot press, secondary compacting is again carried out to the powder in metallic carrier again, as Fig. 2, can not be excessive owing to suppressing strength when powder is once suppressed, such pressure firmness very easily causes powder when manually putting into carrier broken, thus this product secondary has the waste product features such as scarce powder and fracture after can be caused to press again, simultaneously, because whole production process is divided in order to three technical process, cause production efficiency low, qualification rate is not high.
Summary of the invention
For solving the problem, the utility model discloses a kind of special-shaped vacuum electronic component pressure setting, this device can carry out alloy powder compacting to various special-shaped specification, change in the past for the manual pressing mode that such temperature electronic element is taked, realize continuous and automatic compacting, improve product compacting qualification rate and compacting efficiency.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of special-shaped vacuum electronic component pressure setting, is characterized in that: comprise intermittent drive mechanism, mould rotary table, carrier direction sorting unit, carrier arrangement guide rail, carrier intermittent feeding device, alloy powder powder adding device, alloy powder pressure setting, shaping powder transfer device, finished product pressure setting, product collecting device, mould resetting means, wherein intermittent drive mechanism comprises motor, transmission case, power transmission shaft, described power transmission shaft connecting mold rotary table, mould rotary table interlocks and is provided with 8 product compacting tool sets and pressed by powder mould, wherein carrier intermittent feeding device, finished product pressure setting, product collecting device, mould resetting means be separately positioned on first, five, six, above seven product compacting tool sets, alloy powder powder adding device, alloy powder pressure setting be separately positioned on second, above three pressed by powder moulds, shaping powder transfer device is arranged on below the 4th pressed by powder mould, carrier direction sorting unit is arranged on mould rotary table side, be connected with carrier intermittent feeding device by carrier arrangement guide rail, described carrier intermittent feeding device comprises feeding cylinder and feeding rod, alloy powder powder adding device comprises and adds powder cylinder and add powder bar, alloy powder pressure setting comprises press-powder cylinder and powder pressing rod, shaping powder transfer device comprises transfer cylinder and folder muffin block, finished product pressure setting comprises main compacting cylinder and pressing rod, product collecting device comprises product and ejects cylinder and knock-pin, mould resetting means comprises reset cylinder and hooks block, adds powder bar, powder pressing rod, folder muffin block and second, three, four pressed by powder die locations are corresponding, pressing rod, knock-pin, hook block and the 5th, six, seven product compacting tool set positions are corresponding, and be provided with hopper above alloy powder powder adding device, be provided with feed pipe below hopper and communicate with second pressed by powder mould, product collecting device side is provided with collection bar, collect outside bar and are provided with induced-draught fan.
Improve as one of the present utility model, described motor is servomotor.
Improve as one of the present utility model, described folder muffin block is Y shape fork block.
Improve as one of the present utility model, between described finished product pressure setting, product collecting device, be provided with vacuum cleaner.
Improve as one of the present utility model, described product compacting tool set is diameter 9-20mm, 6-10mm is cylindrical for height, and below is protruding.
Improve as one of the present utility model, described pressed by powder mould is diameter 8-18mm, height 3-8mm annular.
Improve as one of the present utility model, described pressed by powder mould useful load 50-500mg alloy powder.
The beneficial effects of the utility model are:
The special-shaped vacuum electronic component pressure setting of one described in the utility model, alloy powder compacting can be carried out to various special-shaped specification, change in the past for the manual pressing mode that such temperature electronic element is taked, realize continuous and automatic compacting, can not owing to manually putting into carrier time powder broken, improve product compacting qualification rate and compacting efficiency.
Accompanying drawing explanation
Fig. 1 is presswork schematic diagram.
Fig. 2 is the pressing mode schematic diagram of original technology.
Fig. 3 is structural representation of the present utility model.
Fig. 4 is carrier intermittent feeding device schematic diagram described in the utility model.
Fig. 5 is alloy powder powder adding device schematic diagram described in the utility model.
Fig. 6 is alloy powder pressure setting schematic diagram described in the utility model.
Fig. 7 is folder muffin block schematic diagram described in the utility model.
Reference numerals list:
1, carrier direction sorting unit, 2, carrier arrangement guide rail, 3, carrier intermittent feeding device, 4, alloy powder powder adding device, 5, alloy powder pressure setting, 6, shaping powder transfer device, 7, finished product pressure setting, 8, product collecting device, 9, mould resetting means, 10, product compacting tool set, 11, pressed by powder mould, 12, hopper, 13, collect bar, 14, dust catcher, 15, mould rotary table, 16, intermittent drive mechanism, 17, motor, 18, transmission case, 19, power transmission shaft, 20, main compacting cylinder, 21, pressing rod, 22, transfer cylinder, 23, folder muffin block, 24, feeding cylinder, 25, feeding rod, 26, add powder cylinder, 27 add powder bar, 28, feed pipe, 29, reset cylinder, 30, hook block, 31, press-powder cylinder, 32, powder pressing rod, 33, eject cylinder, 34, knock-pin, 35, induced-draught fan, 36, Y shape fork block, 37, carrier, 38, shaping powder, 39, finished product.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, illustrate the utility model further, following detailed description of the invention should be understood and be only not used in restriction scope of the present utility model for illustration of the utility model.It should be noted that, the word "front", "rear" of use is described below, "left", "right", "up" and "down" refer to direction in accompanying drawing, word " interior " and " outward " refer to the direction towards or away from particular elements geometric center respectively.
As shown in the figure, the special-shaped vacuum electronic component pressure setting of one described in the utility model, comprises intermittent drive mechanism 16, mould rotary table 15, carrier direction sorting unit 1, carrier arrangement guide rail 2, carrier intermittent feeding device 3, alloy powder powder adding device 4, alloy powder pressure setting 5, shaping powder transfer device 6, finished product pressure setting 7, product collecting device 8, mould resetting means 9, wherein intermittent drive mechanism 16 comprises motor 17, transmission case 18, power transmission shaft 19, described power transmission shaft 19 connecting mold rotary table 15, mould rotary table 15 interlocks and is provided with 8 product compacting tool sets 10 and pressed by powder mould 11, wherein carrier intermittent feeding device 3, finished product pressure setting 7, product collecting device 8, mould resetting means 9 be separately positioned on first, five, six, above seven product compacting tool sets 10, alloy powder powder adding device 4, alloy powder pressure setting 5 be separately positioned on second, above three pressed by powder moulds 11, shaping powder transfer device 6 is arranged on below the 4th pressed by powder mould 11, carrier direction sorting unit 1 is arranged on mould rotary table 15 side, be connected with carrier intermittent feeding device 3 by carrier arrangement guide rail 2, described carrier intermittent feeding device 3 comprises feeding cylinder 24 and feeding rod 25, alloy powder powder adding device 4 comprises and adds powder cylinder 26 and add powder bar 27, alloy powder pressure setting 5 comprises press-powder cylinder 31 and powder pressing rod 32, shaping powder transfer device 6 comprises transfer cylinder 22 and folder muffin block 23, finished product pressure setting 7 comprises main compacting cylinder 20 and pressing rod 21, product collecting device 8 comprises product and ejects cylinder 33 and knock-pin 34, mould resetting means 9 comprises reset cylinder 29 and hooks block 30, adds powder bar 27, powder pressing rod 32, folder muffin block 23 and second, three, four pressed by powder mould 11 positions are corresponding, pressing rod 21, knock-pin 34, hook block 30 and the 5th, six, seven product compacting tool set 10 positions are corresponding, hopper 12 is provided with above alloy powder powder adding device 4, be provided with feed pipe 28 below hopper 12 to communicate with second pressed by powder mould 11, product collecting device 8 side is provided with collects bar 13, collects outside bar 13 and is provided with induced-draught fan 35.
Electronic component metallic carrier 37 is queued up by carrier direction sorting unit 1 and is entered carrier arrangement guide rail 2, when each revolution interval, pushing down carrier 37 by the feeding rod 25 on carrier intermittent feeding device 3 to be pressed on rotary table 15 in product compacting tool set 10, and be reliably fixed in mould, alloy powder is deposited in the hopper 12 on powder adding device 4, when each revolution interval, alloy powder to be filled on rotary table in pressed by powder mould 11 through powder adding device 4, when rotary table 15 rotates to powder pressing device 5 station, alloy powder is pressed into the powder 38 of given size by powder pressing device 5, being transferred to by powder 38 by the folder muffin block 23 on shaping powder transfer device 6 is pressed in the product compacting tool set 10 of carrier again, and reliably smoothly to put into, when this product compacting tool set 10 returns back to finished product compacting station, powder is firmly compressed in metallic carrier by pressure setting 7, complete whole production technical process, last again by the product collecting device collection finished product collected on station, rotary table mould has mould resetting means 9 to complete discharging homing action after compacting.
In such scheme, powder transfer movement order after powder 38 is suppressed is: after powder 38 is suppressed by alloy powder pressure setting 5, rotary work station, by transferring cylinder 22, powder is ejected pressed by powder mould 11 to shaping powder transfer device 6 place, by the folder muffin block 23 be placed on rotary table 15 table top, powder 38 is transplanted in product compacting tool set 10 from pressed by powder mould 11, can be rotated in place in gap in order to rotary table 15 can be made, motor 17 described in the utility model is servomotor, in powder transfer process, steady in order to powder being pressed from both sides, described folder muffin block 23 is Y shape fork block.
It is little that pressed by powder mould 11 size of rotary table 15 compares product compacting tool set 10 size, easily transfer in the metallic carrier of compacting tool set to facilitate powder, to process annular finished product, described product compacting tool set 10 is diameter 9-20mm, 6-10mm is cylindrical for height, below is protruding, described pressed by powder mould 11 is diameter 8-18mm, height 3-8mm annular, pressed by powder mould 11 useful load 50-500mg alloy powder, it is little that pressed by powder strength compares product compacting strength, to ensure when powder secondary compacting (product compacting), reliably ensure overall compacting firmness.
The special-shaped vacuum electronic component pressure setting of one described in the utility model, alloy powder compacting can be carried out to various special-shaped specification, change in the past for the manual pressing mode that such temperature electronic element is taked, realize continuous and automatic compacting, can not owing to manually putting into carrier time powder broken, improve product compacting qualification rate and compacting efficiency.
In order to make the product suppressed keep clean, clean and tidy when entering and collecting bar 13, be provided with vacuum cleaner 14 between described finished product pressure setting 7, product collecting device 8, by product dedusting.
Technological means disclosed in the utility model scheme is not limited only to the technological means disclosed in above-mentioned embodiment, also comprises the technical scheme be made up of above technical characteristic.
Claims (7)
1. a special-shaped vacuum electronic component pressure setting, is characterized in that: comprise intermittent drive mechanism, mould rotary table, carrier direction sorting unit, carrier arrangement guide rail, carrier intermittent feeding device, alloy powder powder adding device, alloy powder pressure setting, shaping powder transfer device, finished product pressure setting, product collecting device, mould resetting means, wherein intermittent drive mechanism comprises motor, transmission case, power transmission shaft, described power transmission shaft connecting mold rotary table, mould rotary table interlocks and is provided with 8 product compacting tool sets and pressed by powder mould, wherein carrier intermittent feeding device, finished product pressure setting, product collecting device, mould resetting means be separately positioned on first, five, six, above seven product compacting tool sets, alloy powder powder adding device, alloy powder pressure setting be separately positioned on second, above three pressed by powder moulds, shaping powder transfer device is arranged on below the 4th pressed by powder mould, carrier direction sorting unit is arranged on mould rotary table side, be connected with carrier intermittent feeding device by carrier arrangement guide rail, described carrier intermittent feeding device comprises feeding cylinder and feeding rod, alloy powder powder adding device comprises and adds powder cylinder and add powder bar, alloy powder pressure setting comprises press-powder cylinder and powder pressing rod, shaping powder transfer device comprises transfer cylinder and folder muffin block, finished product pressure setting comprises main compacting cylinder and pressing rod, product collecting device comprises product and ejects cylinder and knock-pin, mould resetting means comprises reset cylinder and hooks block, adds powder bar, powder pressing rod, folder muffin block and second, three, four pressed by powder die locations are corresponding, pressing rod, knock-pin, hook block and the 5th, six, seven product compacting tool set positions are corresponding, and be provided with hopper above alloy powder powder adding device, be provided with feed pipe below hopper and communicate with second pressed by powder mould, product collecting device side is provided with collection bar, collect outside bar and are provided with induced-draught fan.
2. the special-shaped vacuum electronic component pressure setting of one according to claim 1, is characterized in that: described motor is servomotor.
3. the special-shaped vacuum electronic component pressure setting of one according to claim 1, is characterized in that: described folder muffin block is Y shape fork block.
4. the special-shaped vacuum electronic component pressure setting of one according to claim 1, is characterized in that: be provided with vacuum cleaner between described finished product pressure setting, product collecting device.
5. the special-shaped vacuum electronic component pressure setting of one according to claim 1, is characterized in that: described product compacting tool set is diameter 9-20mm, 6-10mm is cylindrical for height, and below is protruding.
6. the special-shaped vacuum electronic component pressure setting of one according to claim 5, is characterized in that: described pressed by powder mould is diameter 8-18mm, height 3-8mm annular.
7. the special-shaped vacuum electronic component pressure setting of one according to claim 1, is characterized in that: described pressed by powder mould useful load 50-500mg alloy powder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420501479.2U CN204159870U (en) | 2014-09-02 | 2014-09-02 | A kind of special-shaped vacuum electronic component pressure setting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420501479.2U CN204159870U (en) | 2014-09-02 | 2014-09-02 | A kind of special-shaped vacuum electronic component pressure setting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204159870U true CN204159870U (en) | 2015-02-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420501479.2U Expired - Fee Related CN204159870U (en) | 2014-09-02 | 2014-09-02 | A kind of special-shaped vacuum electronic component pressure setting |
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| CN (1) | CN204159870U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104858429A (en) * | 2015-06-09 | 2015-08-26 | 宁波汇众粉末机械制造有限公司 | Shaping rotation feeding and discharging device and shaper with same |
| CN108526437A (en) * | 2018-04-24 | 2018-09-14 | 义乌市满旺机械设备有限公司 | A kind of molding of metal semi-solid and newly net forming technical equipment |
| CN114131013A (en) * | 2021-12-10 | 2022-03-04 | 孙思慧 | Die filling equipment for powder metallurgy |
-
2014
- 2014-09-02 CN CN201420501479.2U patent/CN204159870U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104858429A (en) * | 2015-06-09 | 2015-08-26 | 宁波汇众粉末机械制造有限公司 | Shaping rotation feeding and discharging device and shaper with same |
| CN108526437A (en) * | 2018-04-24 | 2018-09-14 | 义乌市满旺机械设备有限公司 | A kind of molding of metal semi-solid and newly net forming technical equipment |
| CN114131013A (en) * | 2021-12-10 | 2022-03-04 | 孙思慧 | Die filling equipment for powder metallurgy |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180228 Address after: 211131 Jiangsu Province, Nanjing city Jiangning District Tangshan street Tangshan Industrial Park Shenquan Road No. 109 Patentee after: New Mstar Technology Ltd in Nanjing Address before: 210038 Jiangsu city of Nanjing Province Economic and Technological Development Zone No. 12 Chong Xing Ke Lu base room 220 Patentee before: Nanjing Shangong Vacuum Electronics Co., Ltd. |
|
| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150218 Termination date: 20190902 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |