CN204154088U - A kind of totally-enclosed heat pump drying dehumidifying integrated machine - Google Patents
A kind of totally-enclosed heat pump drying dehumidifying integrated machine Download PDFInfo
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Abstract
本实用新型公开了一种全封闭热泵烘干除湿一体机,包括烘干机框架、轴流风机、压缩机、冷凝器、内侧蒸发器和外侧蒸发器,烘干机框架整体密闭,其特征在于在中间设有隔离墒,内部形成空气循环通道,内侧蒸发器与冷凝器分别设置在隔离墙的两面的空气循环通道上;还包括热管换热器,热管换热器的上半边设置在内蒸发器入风口位置,全封闭热泵烘干机内空气经过热管换热器的上半边后通过内蒸发器,热管换热器的下半边设置在冷凝器入风口位置,全封闭热泵烘干机内空气经过热管换热器的下半边后通过冷凝器。由于全封闭热泵烘干除湿一体机采用封闭式循环烘干,并独特的增加了热管换热器设计,运行中能完全回收湿热空气的热量,节能效果更好。
The utility model discloses a fully enclosed heat pump drying and dehumidifying integrated machine, which comprises a dryer frame, an axial flow fan, a compressor, a condenser, an inner evaporator and an outer evaporator, and the overall airtightness of the dryer frame is characterized in that In the middle, there is an isolation environment, and an air circulation channel is formed inside, and the inner evaporator and condenser are respectively arranged on the air circulation channels on both sides of the partition wall; a heat pipe heat exchanger is also included, and the upper half of the heat pipe heat exchanger is arranged inside for evaporation The position of the air inlet of the condenser, the air in the fully enclosed heat pump dryer passes through the upper half of the heat pipe heat exchanger and then passes through the internal evaporator, the lower half of the heat pipe heat exchanger is set at the air inlet of the condenser, and the air in the fully enclosed heat pump dryer After passing through the lower half of the heat pipe heat exchanger, it passes through the condenser. Since the fully enclosed heat pump drying and dehumidifying machine adopts closed cycle drying, and the unique design of heat pipe heat exchanger is added, the heat of hot and humid air can be completely recovered during operation, and the energy saving effect is better.
Description
技术领域technical field
本实用新型涉及一种空气源热泵烘干机,更具体地说,本实用新型涉及一种新型的全封闭空气源热泵烘干除湿一体机。The utility model relates to an air source heat pump dryer, more specifically, the utility model relates to a new fully enclosed air source heat pump drying and dehumidifying integrated machine.
背景技术Background technique
空气源热泵烘干机是一种新型的烘干设备,它是利用逆卡诺循环理论,通过大面积的吸热装置吸收空气中的能量,以制冷剂为媒介,制冷剂在蒸发器中吸收空气中的能量,再经压缩机压缩制热后,将低品味的空气能源转化为高品位的热能源,通过换热装置将热量传递给烘干房内的空气,实现加热空气的目的,热空气通过循环风机系统不断的在烘干房内循环从而吸收被烘干物体的内的水分。空气源热泵烘干机是一种可替代锅炉、电加热等传统热源的烘干装置,以其能源消耗少,环境污染小、烘干品质高、适用范围广等优点渐渐被广大用户所接收。The air source heat pump dryer is a new type of drying equipment. It uses the reverse Carnot cycle theory to absorb the energy in the air through a large-area heat-absorbing device. The refrigerant is used as the medium, and the refrigerant is absorbed in the evaporator. The energy in the air, after being compressed and heated by the compressor, converts the low-grade air energy into high-grade heat energy, and transfers the heat to the air in the drying room through the heat exchange device to achieve the purpose of heating the air. The air is continuously circulated in the drying room through the circulating fan system to absorb the moisture in the dried objects. The air source heat pump dryer is a drying device that can replace traditional heat sources such as boilers and electric heating. It is gradually accepted by users due to its advantages of less energy consumption, less environmental pollution, high drying quality, and wide application range.
一般传统的空气源热泵烘干机为分体结构,分为室内机和室外机两部分。在实际应用过程中,整个机器的安装较复杂,对烘干房的内部结构设计和安装位置要求比较严格。除湿过程是直接把热湿空气排出室外,补进新鲜空气,这样除湿的热量损失很大,同时补进的新鲜空气的质量无法控制。Generally, the traditional air source heat pump dryer is a split structure, which is divided into two parts: an indoor unit and an outdoor unit. In the actual application process, the installation of the whole machine is more complicated, and the requirements for the internal structure design and installation position of the drying room are relatively strict. The dehumidification process is to directly discharge the hot and humid air outside and supply fresh air. In this way, the heat loss of dehumidification is very large, and the quality of the fresh air supplied cannot be controlled.
实用新型内容Utility model content
本实用新型所要解决的技术问题是如何简化热泵烘干机的安装复杂度和降低热泵烘干机的除湿能耗。The technical problem to be solved by the utility model is how to simplify the installation complexity of the heat pump dryer and reduce the dehumidification energy consumption of the heat pump dryer.
为了解决上述技术问题,本实用新型设计了一种全封闭热泵烘干除湿一体机,包括烘干机框架、轴流风机、压缩机、冷凝器、内侧蒸发器和外侧蒸发器,烘干机框架整体密闭,其特征在于在中间设有隔离墙,围绕所述隔离墙,内部形成空气循环通道,所述内侧蒸发器与所述冷凝器分别设置在所述隔离墙的两面的空气循环通道上;还包括热管换热器,所述热管换热器的上半边设置在内蒸发器入风口位置,全封闭热泵烘干机内空气经过热管换热器的上半边后通过内蒸发器,热管换热器的下半边设置在冷凝器入风口位置,全封闭热泵烘干机内空气经过热管换热器的下半边后通过冷凝器。In order to solve the above technical problems, the utility model designs a fully enclosed heat pump drying and dehumidification machine, including a dryer frame, an axial fan, a compressor, a condenser, an inner evaporator and an outer evaporator, and the dryer frame The overall airtightness is characterized in that a partition wall is provided in the middle, and an air circulation channel is formed inside around the partition wall, and the inner evaporator and the condenser are respectively arranged on the air circulation channels on both sides of the partition wall; It also includes a heat pipe heat exchanger. The upper half of the heat pipe heat exchanger is set at the air inlet of the inner evaporator. The air in the fully enclosed heat pump dryer passes through the upper half of the heat pipe heat exchanger and then passes through the inner evaporator. The lower half of the condenser is set at the air inlet of the condenser, and the air in the fully enclosed heat pump dryer passes through the lower half of the heat pipe heat exchanger and then passes through the condenser.
所述的全封闭热泵烘干除湿一体机,其特征在于还包括旁通风量调节阀,所述旁通风量调节阀设置在空气循环通道,可通过调整旁通风量调节阀的开度控制空气循环通道上空气的流量。The fully enclosed heat pump drying and dehumidifying integrated machine is characterized in that it also includes a bypass air volume regulating valve, the bypass air volume regulating valve is arranged in the air circulation channel, and the air circulation can be controlled by adjusting the opening degree of the bypass air volume regulating valve The flow of air on the channel.
实施本实用新型具有如下有益效果:采用整体安装,相对于分体式安装更简单和方便,同时采用封闭式循环烘干,并独特的增加了热管换热器设计,运行中能完全回收湿热空气的热量,节能效果更好,同时由于采用的是封闭式,因此不受外界气候条件的影响,极大的拓宽的应用范围。The implementation of the utility model has the following beneficial effects: the overall installation is simpler and more convenient than the split installation, and at the same time, the closed cycle drying is adopted, and the unique design of the heat pipe heat exchanger is added, and the hot and humid air can be completely recovered during operation. The heat and energy saving effect is better, and because it is closed, it is not affected by the external climate conditions, which greatly broadens the scope of application.
附图说明Description of drawings
图1是分体式热泵烘干机示意图;Figure 1 is a schematic diagram of a split heat pump dryer;
图2是全封闭热泵烘干除湿一体机结构示意图。Figure 2 is a schematic structural diagram of a fully enclosed heat pump drying and dehumidifying machine.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
图1是分体式热泵烘干机示意图,传统的空气源热泵烘干机采用分体结构,由室外机1、室内机2和连接管3组成。在实际应用过程中,整个机器的安装较复杂,对烘干房的内部结构设计和安装位置要求比较严格。除湿过程是直接把热湿空气排出室外,补进新鲜空气,这样除湿的热量损失很大,同时补进的新鲜空气的质量无法控制。Figure 1 is a schematic diagram of a split heat pump dryer. The traditional air source heat pump dryer adopts a split structure and consists of an outdoor unit 1, an indoor unit 2 and a connecting pipe 3. In the actual application process, the installation of the whole machine is more complicated, and the requirements for the internal structure design and installation position of the drying room are relatively strict. The dehumidification process is to directly discharge the hot and humid air outside and supply fresh air. In this way, the heat loss of dehumidification is very large, and the quality of the fresh air supplied cannot be controlled.
图2是全封闭热泵烘干除湿一体机结构示意图。全封闭热泵烘干除湿一体机包括烘干机框架、轴流风机4、压缩机6、冷凝器10、内侧蒸发器16、外侧蒸发器5,烘干机框架整体密闭,内部采用隔离板隔离成密闭的设备区和烘干区,外侧蒸发器5和压缩机6设置在设备区内,内侧蒸发器16和冷凝器10设置在烘干区内,冷凝器10通过节流装置9分别与A电磁阀13和B电磁阀14相连接,A电磁阀13与外侧蒸发器5相连接,B电磁阀11与内蒸发器12相连接,外侧蒸发器5与内侧蒸发器12与压缩机6相连接,压缩机6与冷凝器7,压缩机6通过电磁二通阀13与A电磁阀10与外侧蒸发器5之间的连接管线相连通。Figure 2 is a schematic structural diagram of a fully enclosed heat pump drying and dehumidifying machine. The fully enclosed heat pump drying and dehumidification integrated machine includes a dryer frame, an axial fan 4, a compressor 6, a condenser 10, an inner evaporator 16, and an outer evaporator 5. Closed equipment area and drying area, the outer evaporator 5 and compressor 6 are arranged in the equipment area, the inner evaporator 16 and the condenser 10 are arranged in the drying area, and the condenser 10 is respectively connected to the A electromagnetic The valve 13 is connected to the B solenoid valve 14, the A solenoid valve 13 is connected to the outer evaporator 5, the B solenoid valve 11 is connected to the inner evaporator 12, the outer evaporator 5 is connected to the inner evaporator 12 and the compressor 6, The compressor 6 communicates with the condenser 7 , and the compressor 6 communicates with the connecting pipeline between the electromagnetic two-way valve 13 and the A solenoid valve 10 and the outer evaporator 5 .
加热阶段:控制将A电磁阀13打开,B电磁阀14和电磁二通阀18关闭。低温液态制冷剂通过外侧蒸发器5吸收空气能量,将外侧蒸发器5内的制冷剂液体蒸发为低温低压制冷剂气体,蒸发后的气态制冷剂流入压缩机6,经压缩机6压缩后变为高压高温制冷剂气体,高压高温制冷剂气体通过流入冷凝器10,在冷凝器10中与烘干区内侧的空气热交换,达到加热内部空气的目的,冷凝后的制冷剂液体通过节流装置9流向外侧蒸发器5,循环工作,不断提高烘干房中的空气的温度,从而实现提升烘干房内空气温度的目的。Heating stage: control to open the A solenoid valve 13, and close the B solenoid valve 14 and the solenoid two-way valve 18. The low-temperature liquid refrigerant absorbs air energy through the outer evaporator 5, and evaporates the refrigerant liquid in the outer evaporator 5 into a low-temperature and low-pressure refrigerant gas, and the evaporated gas refrigerant flows into the compressor 6, and is compressed by the compressor 6 to become High-pressure and high-temperature refrigerant gas, high-pressure and high-temperature refrigerant gas flows into the condenser 10, and exchanges heat with the air inside the drying area in the condenser 10 to achieve the purpose of heating the internal air. The condensed refrigerant liquid passes through the throttling device 9 It flows to the outer evaporator 5 and works in a cycle to continuously increase the temperature of the air in the drying room, thereby achieving the purpose of increasing the temperature of the air in the drying room.
通过加热阶段将烘干房内空气和烘干房内的待烘干物品进行加热,烘干房内的高温空气完成与待烘干物品进行湿度交换,将高温气体变为高温高湿气体。The air in the drying room and the items to be dried in the drying room are heated through the heating stage, and the high-temperature air in the drying room completes the humidity exchange with the items to be dried, turning the high-temperature gas into a high-temperature and high-humidity gas.
除湿阶段:控制将B电磁阀14打开,A电磁阀13和电磁二通阀18关闭。这个系统的运行相对于加热阶段时相当于变换了一个蒸发器,由内侧蒸发器16替换原来的外侧蒸发器5,其他条件没有变化。低温液态制冷剂通过内侧蒸发器16,内侧蒸发器16通过吸收烘干房内高温高湿气体热量,实现低温液态制冷剂的蒸发,整个烘干房内的高温高湿的空气通过低温的内侧蒸发器16降温除湿,把空气中的水蒸气除掉,之后再经过高温的冷凝器10升高温度进入到烘干房,如此不断的循环工作,进行除湿。Dehumidification stage: control to open the B solenoid valve 14, and close the A solenoid valve 13 and the solenoid two-way valve 18. Compared with the heating stage, the operation of this system is equivalent to changing an evaporator, the original outer evaporator 5 is replaced by the inner evaporator 16, and other conditions remain unchanged. The low-temperature liquid refrigerant passes through the inner evaporator 16, and the inner evaporator 16 realizes the evaporation of the low-temperature liquid refrigerant by absorbing the heat of the high-temperature and high-humidity gas in the drying room, and the high-temperature and high-humidity air in the entire drying room evaporates through the low-temperature inner side The cooler 16 lowers the temperature and dehumidifies, removes the water vapor in the air, and then passes through the high-temperature condenser 10 to increase the temperature and enter the drying room, so that the continuous cycle works to dehumidify.
系统还增加了热管换热器15和旁通风量调节阀12。通过热管换热器15来降低进入内侧蒸发器16的高温高湿的空气的温度,同时提升进入冷凝器10的空气的温度。主要目的是通过无能耗的热管换热器15降低进入内侧蒸发器16的高温高湿的空气的温度来提升机组的除湿性能。同时可以通过感应进出内侧蒸发器16的空气的湿度来自动调节旁通风量调节阀12的开度来降低或提高通过内侧蒸发器16的高温高湿的空气的流量。如果进出内侧蒸发器16的空气的湿度差太小,则开大旁通风量调节阀12的开度来降低通过内侧蒸发器16的高温高湿的空气的流量,从而提高机组的除湿量。The system also adds a heat pipe heat exchanger 15 and a bypass air volume regulating valve 12 . The temperature of the high-temperature and high-humidity air entering the inner evaporator 16 is lowered by the heat pipe heat exchanger 15 , while the temperature of the air entering the condenser 10 is raised. The main purpose is to reduce the temperature of the high-temperature and high-humidity air entering the inner evaporator 16 through the heat pipe heat exchanger 15 without energy consumption to improve the dehumidification performance of the unit. At the same time, the opening degree of the bypass air flow regulating valve 12 can be automatically adjusted by sensing the humidity of the air entering and leaving the inner evaporator 16 to reduce or increase the flow rate of high-temperature and high-humidity air passing through the inner evaporator 16 . If the humidity difference of the air entering and exiting the inner evaporator 16 is too small, the opening degree of the bypass air volume regulating valve 12 is increased to reduce the flow rate of high-temperature and high-humidity air passing through the inner evaporator 16, thereby increasing the dehumidification capacity of the unit.
排湿阶段:A电磁阀13打开,B电磁阀14和电磁二通阀18关闭。整个系统通过外侧蒸发器5吸收空气能量,将外侧蒸发器5内的制冷剂液体蒸发,蒸发气体经压缩机6压缩后释放热量,在冷凝器10中将热量交换室内侧的空气,冷凝后的制冷剂液体通过节流装置9流向外侧蒸发器5,循环工作,不断提高烘干房中的空气的温度,同时开启排湿风机17将高温高湿的空气排出去同时补进外界环境的新鲜空气,通过排出和补进的空气的湿度差来达到排湿的效果。Dehumidification stage: A solenoid valve 13 is opened, B solenoid valve 14 and solenoid two-way valve 18 are closed. The whole system absorbs air energy through the outer evaporator 5, evaporates the refrigerant liquid in the outer evaporator 5, and releases heat after the evaporated gas is compressed by the compressor 6, and exchanges the heat with the air inside the room in the condenser 10, and the condensed Refrigerant liquid flows to the outer evaporator 5 through the throttling device 9, and circulates to continuously increase the temperature of the air in the drying room. At the same time, the humidity exhaust fan 17 is turned on to discharge the high-temperature and high-humidity air while replenishing fresh air from the external environment. , to achieve the effect of dehumidification through the humidity difference between the exhausted and replenished air.
以上所揭露的仅为本实用新型一种实施例而已,当然不能以此来限定本实用新型之权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本实用新型权利要求所作的等同变化,仍属于实用新型所涵盖的范围。What is disclosed above is only one embodiment of the present utility model, which certainly cannot limit the scope of rights of the present utility model. Those of ordinary skill in the art can understand all or part of the process of realizing the above-mentioned embodiments, and according to the utility model The equivalent changes made by the claims still belong to the scope covered by the utility model.
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2014
- 2014-10-10 CN CN201420583537.0U patent/CN204154088U/en not_active Expired - Lifetime
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