CN204152793U - The bent axle of rotary compressor and there is its rotary compressor - Google Patents

The bent axle of rotary compressor and there is its rotary compressor Download PDF

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Publication number
CN204152793U
CN204152793U CN201420597339.XU CN201420597339U CN204152793U CN 204152793 U CN204152793 U CN 204152793U CN 201420597339 U CN201420597339 U CN 201420597339U CN 204152793 U CN204152793 U CN 204152793U
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CN
China
Prior art keywords
bent axle
rotary compressor
countershaft
phosphate coating
main shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420597339.XU
Other languages
Chinese (zh)
Inventor
黄锡槿
周国强
丁文静
马超
林占男
戎谨
欧阳涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Meizhi Compressor Co Ltd
Original Assignee
Guangdong Meizhi Compressor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Meizhi Compressor Co Ltd filed Critical Guangdong Meizhi Compressor Co Ltd
Priority to CN201420597339.XU priority Critical patent/CN204152793U/en
Application granted granted Critical
Publication of CN204152793U publication Critical patent/CN204152793U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of bent axle of rotary compressor and there is its rotary compressor, the bent axle of described rotary compressor comprises: countershaft, eccentric shaft and main shaft, described countershaft and main shaft are located at the both sides of described eccentric shaft respectively, the outer surface of at least one of described countershaft, eccentric shaft and main shaft is provided with phosphate coating processing layer, the outer surface at least partially of at least one of the coated described countershaft of described phosphate coating processing layer, eccentric shaft and main shaft.According to the bent axle of rotary compressor of the present utility model, by arranging phosphate coating processing layer on the outer surface of bent axle, not only can ensure the conformability that bent axle assembles, improve the processing quality of the bent axle of rotary compressor, and eliminate the surface finish treating process of bent axle, save manufacture cost.

Description

The bent axle of rotary compressor and there is its rotary compressor
Technical field
The utility model relates to technical field of refrigeration equipment, more specifically, relates to a kind of bent axle of rotary compressor and has its rotary compressor.
Background technique
In rotary compressor, bent axle carries out the technique of surface manganese system phosphorating treatment, surface finish process always successively after continuing fine finishing.Traditional manganese-series phosphorized treatment process is thick-film type phosphating process, thickness about 3 ~ 5 μm, different parts difference in thickness is large, and thickness size conformity is poor, and phosphatization dust is residual, accumulation is many, surface cleanness is poor, surface roughness is poor, thus, for ensureing the conformability of bent axle assembling, therefore also need after phosphorating treatment to carry out surface finish process, there is the deficiencies such as manufacture cost is high, processing quality is unstable, operating environment is poor in crankshaft processing technology traditional as seen.
Model utility content
The utility model is intended to one of solve the problems of the technologies described above at least to a certain extent.
For this reason, the utility model proposes a kind of bent axle of rotary compressor, the bent axle preparation cost of described rotary compressor is low, processing quality is high.
The utility model also proposes a kind of rotary compressor with the bent axle of above-mentioned rotary compressor.
According to the bent axle of the rotary compressor of the utility model first aspect, comprise: countershaft, eccentric shaft and main shaft, described countershaft and main shaft are located at the both sides of described eccentric shaft respectively, the outer surface of at least one of described countershaft, eccentric shaft and main shaft is provided with phosphate coating processing layer, the outer surface at least partially of at least one of the coated described countershaft of described phosphate coating processing layer, eccentric shaft and main shaft.
According to the bent axle of rotary compressor of the present utility model, by arranging phosphate coating processing layer on the outer surface of bent axle, not only can ensure the conformability that bent axle assembles, improve the processing quality of the bent axle of rotary compressor, and eliminate the surface finish treating process of bent axle, save manufacture cost.
In addition, following additional technical characteristics can also be had according to the bent axle of rotary compressor of the present utility model:
According to an embodiment of the present utility model, described countershaft is coaxial with described main shaft, described eccentric shaft and described countershaft and described main shaft disalignment.
According to an embodiment of the present utility model, the complete coated described countershaft of described phosphate coating processing layer, eccentric shaft and main shaft.
According to an embodiment of the present utility model, the thickness of described phosphate coating processing layer is 0.5 ~ 1.5 μm.
According to an embodiment of the present utility model, surface roughness value≤3.0 of described phosphate coating processing layer.
According to an embodiment of the present utility model, described countershaft, eccentric shaft and integrated spindle axis are formed.
According to the rotary compressor of the utility model second aspect, comprising: housing, in described housing, be limited with chamber, and the bent axle of rotary compressor according to the utility model first aspect, described bent axle is installed in rotation in described chamber.
Additional aspect of the present utility model and advantage will part provide in the following description, and part will become obvious from the following description, or be recognized by practice of the present utility model.
Accompanying drawing explanation
Above-mentioned and/or additional aspect of the present utility model and advantage will become obvious and easy understand from accompanying drawing below combining to the description of embodiment, wherein:
Fig. 1 is the structural representation of the bent axle of rotary compressor according to the utility model embodiment;
Fig. 2 is the sectional view of the bent axle of rotary compressor according to the utility model embodiment;
Fig. 3 is the scanning electron microscope (SEM) photograph of the bent axle of the rotary compressor of comparative example;
Fig. 4 is the scanning electron microscope (SEM) photograph of the bent axle of rotary compressor according to the utility model embodiment.
Reference character:
Bent axle 10; Countershaft 11; Eccentric shaft 12; Main shaft 13; Phosphate coating processing layer 20.
Embodiment
Be described below in detail embodiment of the present utility model, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has element that is identical or similar functions from start to finish.Be exemplary below by the embodiment be described with reference to the drawings, be intended to for explaining the utility model, and can not be interpreted as restriction of the present utility model.
In description of the present utility model, it will be appreciated that, term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end " " interior ", " outward ", " clockwise ", orientation or the position relationship of the instruction such as " counterclockwise " are based on orientation shown in the drawings or position relationship, only the utility model and simplified characterization for convenience of description, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as restriction of the present utility model.
In addition, term " first ", " second " only for describing object, and can not be interpreted as instruction or hint relative importance or imply the quantity indicating indicated technical characteristics.Thus, be limited with " first ", the feature of " second " can express or impliedly comprise one or more these features.In description of the present utility model, the implication of " multiple " is two or more, unless otherwise expressly limited specifically.
In the utility model, unless otherwise clearly defined and limited, the term such as term " installation ", " being connected ", " connection ", " fixing " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, the concrete meaning of above-mentioned term in the utility model can be understood as the case may be.
Below with reference to Fig. 1-Fig. 2, the bent axle 10 according to the rotary compressor of the utility model embodiment is described.
Countershaft 11, eccentric shaft 12 and main shaft 13 is comprised according to the bent axle 10 of the rotary compressor of the utility model embodiment.Specifically, as shown in Figure 1, countershaft 11 and main shaft 13 are located at the both sides of eccentric shaft 12 respectively, the outer surface of at least one of countershaft 11, eccentric shaft 12 and main shaft 13 is provided with phosphate coating processing layer 20, the outer surface at least partially of at least one of the coated countershaft 11 of phosphate coating processing layer 20, eccentric shaft 12 and main shaft 13.
In other words, the bent axle 10 of rotary compressor is divided into the countershaft 11, eccentric shaft 12 and the main shaft 13 that are arranged in order in the lateral direction, wherein, the left end of the eccentric shaft 12 of bent axle 10 is connected with the right-hand member of countershaft 11, the right-hand member of the eccentric shaft 12 of bent axle 10 is connected with the left end of main shaft 13, the outer surface of at least one of the countershaft 11 of bent axle 10, eccentric shaft 12 and main shaft 13 is provided with phosphate coating processing layer 20, the countershaft 11 of the coated bent axle 10 of phosphate coating processing layer 20, eccentric shaft 12 and main shaft 13 at least one at least partially.
Thus, according to the bent axle 10 of the rotary compressor of the utility model embodiment, by arranging phosphate coating processing layer 20 on the outer surface of bent axle 10, not only can ensure the conformability that bent axle 10 assembles, improve the processing quality of the bent axle 10 of rotary compressor, and eliminate the surface finish treating process of bent axle 10, save manufacture cost.
According to an embodiment of the present utility model, countershaft 11 is coaxial with main shaft 13, eccentric shaft 12 and countershaft 11 and main shaft 13 disalignment.
That is, the countershaft 11 of bent axle 10 and the dead in line of main shaft 13, the axis of eccentric shaft 12 does not overlap with the axis of countershaft 11 and main shaft 13, and in the chamber that the housing that bent axle 10 is located at rotary compressor is formed, and bent axle 10 can rotate around the axis of wherein main shaft 13.Thus, the function requirement that can meet the rotary compressor of the bent axle with eccentric operating piston with countershaft 11 and main shaft 13 out-of-alignment eccentric shaft 12 is set in bent axle 10.
In embodiments more of the present utility model, the complete coated countershaft 11 of phosphate coating processing layer 20, eccentric shaft 12 and main shaft 13.
Particularly, as shown in Figure 2, the outer surface of the countershaft 11 of bent axle 10, eccentric shaft 12 and main shaft 13 is all provided with phosphate coating processing layer 20, and this phosphate coating processing layer 20 can be arranged along the end face of the circumference of bent axle 10 and bent axle 10, and inseparable with the outer surface of bent axle 10.
Thus, the outer surface of the complete coated bent axle 10 of phosphate coating processing layer 20, not only ensure that and improves processing quality by the conformability that bent axle 10 assembles, and phosphate coating processing layer 20 can be attached on all outer surfaces of bent axle, simplify the manufacturing process of bent axle 10.Moreover, bent axle 10 after phosphate coating processing layer 20 is coated, without the need to carrying out surface finish process again, greatly reduce manufacture cost high, also reach the object improving operating environment.
Further, according to an embodiment of the present utility model, the thickness of phosphate coating processing layer 20 is 0.5 ~ 1.5 μm.
Be understandable that, the outer surface of phosphate coating processing layer 20 bent axle 10 of complete coated rotary compressor equably, the thickness of this phosphate coating processing layer 20 can control at 0.5 ~ 1.5 μm.Thus, the thickness of phosphate coating processing layer 20 is less, can be attached to forcefully on the outer surface of bent axle 10, meets the processing technique requirement of bent axle 10.
According to an embodiment of the present utility model, surface roughness value≤3.0 of phosphate coating processing layer 20.That is, the outer surface of bent axle 10 is formed with one deck phosphate coating processing layer 20, the surface roughness value of this phosphate coating processing layer 20 is no more than 3.0, and bent axle 10 surface cleanness coated through phosphate coating processing layer 20 is high, roughness good, can remove surface finish process from.
Thus, phosphate coating processing layer 20 is located on the outer surface of bent axle 10, improve the surface cleanness of bent axle 10, surface roughness and dimensional uniformity, ensure that the conformability that bent axle 10 assembles, surface roughness value≤3.0 of phosphate coating processing layer 20, bent axle 10 after phosphate coating processing layer 20 is coated, without the need to carrying out surface finish process again, not only reduces manufacture cost high and improve processing quality, improve operating environment.
It should be noted that, the fabrication processing of the phosphate coating processing layer 20 on the outer surface of bent axle 10 is as follows: first prepared to put in place by satisfactory bent axle 10 foundry goods raw material, then surface finishing is carried out, first fine finishing acceptable product carry out ungrease treatment and remove workpiece surface greasy dirt at 30 ~ 60 DEG C, bent axle 10 after degreasing is washed at normal temperatures, use table is adjusted and is carried out surface adjustment process at normal temperatures afterwards, manganese-series phosphorized dose is used to carry out phosphorating treatment, finally wash, antirust, dry process, namely obtained surface has a bent axle 10 of phosphate coating processing layer 20 without the need to polishing.
According to an embodiment of the present utility model, countershaft 11, eccentric shaft 12 and main shaft 13 are integrally formed.Thus, be integrally formed the integrally-built stability that not only ensure that bent axle 10, make the compact structure of whole bent axle 10, and convenient formation.
Below in conjunction with concrete comparative example and embodiment, the bent axle 10 to rotary compressor is described in detail.
Comparative example one
Traditional manganese-series phosphorized treatment process is thick-film type phosphating process, namely carries out surface manganese system phosphorating treatment after bent axle fine finishing, carries out the technique of surface finish after phosphorating treatment again.The bent axle thickness that this technique obtains about 3 ~ 5 μm, and the thickness difference of the different parts of bent axle is large, the electron microscopic picture of the manganese-series phosphorized bent axle of tradition adopting the treatment process of prior art to obtain as shown in Figure 3, the film thickness dimensional uniformity of the bent axle of this structure is poor, the outer surface phosphatization dust of the bent axle after phosphorating treatment remains, accumulation is many, surface cleanness is poor, there is corrosion, stain, aberration, beat trace, the phenomenons such as foreign matter attaches, surface roughness is poor, phosphating coat crystal is thick, not fine and close, therefore need after phosphorating treatment to carry out surface finish process again to ensure the conformability that bent axle assembles, therefore, it is high to there is manufacture cost in traditional crankshaft processing technology, processing quality is unstable, the deficiencies such as operating environment difference.
Embodiment one
According to the bent axle 10 of the rotary compressor of the utility model embodiment, bent axle 10 after phosphate coating processing layer 20 is coated, its surperficial metallographic structure is even, fine and closely woven, the surface cleanness of phosphate coating processing layer 20 is good, without dust accumulation, corrosion, stain, aberration, beat trace, the phenomenons such as foreign matter attaches, the thickness of phosphate coating processing layer 20 is 0.5 ~ 1.5 μm, substantially increase the surface cleanness of bent axle 10, surface roughness and dimensional uniformity, ensure that the conformability that bent axle 10 assembles, according to the electron microscopic picture of the bent axle 10 of the rotary compressor of the utility model embodiment as shown in Figure 4.Moreover bent axle 10 phosphate coating processing layer 20, without the need to carrying out polishing treatment again, greatly reduces manufacturing cost, improves operating environment.Housing (not shown) and bent axle 10 is comprised according to the rotary compressor of the utility model embodiment.Specifically, be limited with chamber in housing, bent axle 10 is installed in rotation in chamber, and bent axle 10 is the bent axle 10 according to the rotary compressor of above-described embodiment.
In other words, rotary compressor comprises housing and bent axle 10.Particularly, be limited with chamber in housing, bent axle 10 is arranged in the chamber that housing limits, and bent axle 10 can rotate vertically, and the outer surface of bent axle 10 is provided with phosphate coating processing layer 20, and the coated bent axle 10 of phosphate coating processing layer 20 at least partially.
Because the bent axle 10 of the rotary compressor according to the utility model above-described embodiment has above-mentioned effect, therefore, rotary compressor according to the utility model embodiment also has corresponding technique effect, namely the conformability that the bent axle 10 of rotary compressor assembles can not only be ensured, improve the processing quality of rotary compressor, and eliminate surface finish treating process, save manufacture cost, improve operating environment.
According to the rotary compressor of the utility model embodiment other form and operation be all known for those of ordinary skills, be not described in detail here.
In the description of this specification, specific features, structure, material or feature that the description of reference term " embodiment ", " some embodiments ", " example ", " concrete example " or " some examples " etc. means to describe in conjunction with this embodiment or example are contained at least one embodiment of the present utility model or example.In this manual, identical embodiment or example are not necessarily referred to the schematic representation of above-mentioned term.And the specific features of description, structure, material or feature can combine in an appropriate manner in any one or more embodiment or example.
Although illustrate and described embodiment of the present utility model above, be understandable that, above-described embodiment is exemplary, can not be interpreted as restriction of the present utility model, those of ordinary skill in the art can change above-described embodiment when not departing from principle of the present utility model and aim, revising, replacing and modification in scope of the present utility model.

Claims (7)

1. the bent axle of a rotary compressor, it is characterized in that, comprise: countershaft, eccentric shaft and main shaft, described countershaft and main shaft are located at the both sides of described eccentric shaft respectively, the outer surface of at least one of described countershaft, eccentric shaft and main shaft is provided with phosphate coating processing layer, the outer surface at least partially of at least one of the coated described countershaft of described phosphate coating processing layer, eccentric shaft and main shaft.
2. the bent axle of rotary compressor according to claim 1, is characterized in that, described countershaft is coaxial with described main shaft, described eccentric shaft and described countershaft and described main shaft disalignment.
3. the bent axle of rotary compressor according to claim 1, is characterized in that, the complete coated described countershaft of described phosphate coating processing layer, eccentric shaft and main shaft.
4. the bent axle of rotary compressor according to claim 1, is characterized in that, the thickness of described phosphate coating processing layer is 0.5 ~ 1.5 μm.
5. the bent axle of rotary compressor according to claim 1, is characterized in that, surface roughness value≤3.0 of described phosphate coating processing layer.
6. the bent axle of rotary compressor according to claim 1, is characterized in that, described countershaft, eccentric shaft and integrated spindle axis are formed.
7. a rotary compressor, is characterized in that, comprising:
Housing, is limited with chamber in described housing;
The bent axle of the rotary compressor according to any one of claim 1-6, described bent axle is installed in rotation in described chamber.
CN201420597339.XU 2014-10-15 2014-10-15 The bent axle of rotary compressor and there is its rotary compressor Expired - Fee Related CN204152793U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420597339.XU CN204152793U (en) 2014-10-15 2014-10-15 The bent axle of rotary compressor and there is its rotary compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420597339.XU CN204152793U (en) 2014-10-15 2014-10-15 The bent axle of rotary compressor and there is its rotary compressor

Publications (1)

Publication Number Publication Date
CN204152793U true CN204152793U (en) 2015-02-11

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Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104863860A (en) * 2015-06-01 2015-08-26 刘志庆 Crankshaft on rotary compressor
CN111486075A (en) * 2019-01-28 2020-08-04 日立环球生活方案株式会社 Compressor with a compressor housing having a plurality of compressor blades

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104863860A (en) * 2015-06-01 2015-08-26 刘志庆 Crankshaft on rotary compressor
CN111486075A (en) * 2019-01-28 2020-08-04 日立环球生活方案株式会社 Compressor with a compressor housing having a plurality of compressor blades

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150211

Termination date: 20211015