CN204151234U - A kind of multifunctional film-coating, cleaning combination slot device - Google Patents

A kind of multifunctional film-coating, cleaning combination slot device Download PDF

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Publication number
CN204151234U
CN204151234U CN201420449254.7U CN201420449254U CN204151234U CN 204151234 U CN204151234 U CN 204151234U CN 201420449254 U CN201420449254 U CN 201420449254U CN 204151234 U CN204151234 U CN 204151234U
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CN
China
Prior art keywords
rinse bath
plated film
cleaning combination
groove
combination slot
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Expired - Lifetime
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CN201420449254.7U
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Chinese (zh)
Inventor
刘江
王洋
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Jiangxi Yihui Optoelectronic Technology Co ltd
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HUIZHOU YIHUI SOLAR ENERGY TECHNOLOGY Co Ltd
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Abstract

The utility model discloses a kind of multifunctional film-coating, cleaning combination slot device, comprise plated film groove and rinse bath, described plated film groove and rinse bath are interconnected by square tube web member, are provided with whipping appts in described plated film groove, and plated film groove is connected with automatic liquid-feeding control position device by pipeline; Described rinse bath is connected with bubbling device by pipeline, and described whipping appts, automatic liquid-feeding control position device, bubbling device are controlled by electrical control cubicles.The utility model is by automatic liquid-feeding control position device and arrange whipping appts in plated film groove, effective control in plated film groove solution level and ensures dissolution homogeneity, makes this plated film, cleaning combination slot device can meet big area, continuous industrial production requirement; Adopt multiple rinse bath and form an entirety by multistage overflow device, realize liquid level controlled and according to different technology conditions control cleaning performance, stability is high, reproducible, easy to operate, and level of automation is high.

Description

A kind of multifunctional film-coating, cleaning combination slot device
Technical field
The utility model relates to plated film, cleaning equipment technical field, specifically refers to and refers to a kind of multifunctional film-coating for large-area flat-plate material products such as conductive glass, self-cleaning glass, anti reflection glass, low emissivity glasses cleaning combination slot device.
Background technology
Along with the progress of science and technology and the productive life increase in demand of people, the application of sheet glass as conductive glass, self-cleaning glass, anti reflection glass, low emissivity glass etc. is more and more extensive.Such as, urban skyscraper window cladding glass clean is a heavy and job for danger, if manufactured with self-cleaning glass, rely on rain drop erosion or can surface cleaning be kept with tap water, thus reduce labor intensity and avoid causing danger, can decomposing in air organism in the sun due to glass with clean and kill bacterium, thus the use of glass with clean also can reduce concentration of narmful substance in air, improves urban air-quality.And for example low emissivity glass manufacture used usually by windshield and rear vision mirror, can form uniform water film at glass surface and keep transparent time rainy, increases traffic safety; Meanwhile, because the TiO2 film on low emissivity glass surface can absorb sunlight middle-ultraviolet lamp, reduce ultraviolet to the injury of occupant, if glass two sides is all coated with TiO2 film, also can reduce organism and bacterial concentration in car, good for health.
But, be directed to the large-area flat-plate material product of sheet glass, plate material can be lifted out stably from solution by vertical dip-coating method in liquid phase preparation process, under viscous force and action of gravity, plate material surface forms the uniform gel-film of one deck, if and solution does not stir, the gel-film homogeneity prepared will be caused to decline, and the performance of plate material significantly reduces; For industrial requirement, the consistence of Coating Materials product needs to remain on very high level, and the Liquid level of solution and homogeneity are determinatives.But need repeatedly the product of cleaning after being directed to dipping plated film, the design of rinse bath also determines product performance and production capacity.Be directed to liquid phase plated film washing unit at present and can meet industrialization production requirements and also not occurring not by plate material limitation of size, the liquid phase plated film washing unit that the laboratory of present stage is used also all rests on the experimental phase using the small areas such as beaker, automatization and suitability for industrialized production cannot be realized, still adopt traditional manual operation to realize for the Liquid level of solution and homogeneity, repeatedly cleaning.The industrialization production requirements of big area, continous way cannot be met.
Utility model content
The purpose of this utility model overcomes deficiency of the prior art, there is provided a kind of and can meet big area, the multifunctional film-coating of continuous industrial production requirement, cleaning combination slot device, to realize not being subject to the restriction of scantling, effectively can also controlling solution level and ensure dissolution homogeneity.
The purpose of this utility model is achieved through the following technical solutions:
A kind of multifunctional film-coating, cleaning combination slot device, comprise plated film groove and rinse bath, described plated film groove and rinse bath are interconnected by square tube web member, it is characterized in that: be provided with whipping appts in described plated film groove, and plated film groove is connected with automatic liquid-feeding control position device by pipeline; Described rinse bath is connected with bubbling device by pipeline, and described whipping appts, automatic liquid-feeding control position device, bubbling device are controlled by electrical control cubicles.
Improve as one of the present utility model, described plated film groove, rinse bath are provided with highly consistent overflow port.By the height of overflow port, ensure that the consistence of plated film height in suitability for industrialized production.
Concrete, described rinse bath is provided with multiple, and described multiple rinse bath is by multistage overflow device successively mutual UNICOM, and wherein, the rinse bath of least significant end is connected with automatic water-replenishing device, and described automatic water-replenishing device is connected with electrical control cubicles.
Concrete, described multistage overflow device comprises several overflow ports, several rinse baths are communicated with formation entirety by several overflow ports described, and pure water is from the overflow of least significant end rinse bath to rinse bath foremost, and the overflow port position of rinse bath is provided with water shoot foremost.
Preferred as one of the present utility model, described whipping appts is direct connection shaft type stirring mechanism or magnetic agitation mechanism.
Concrete, described direct connection shaft type stirring mechanism comprises drive-motor, stir shaft, agitating vane, and drive-motor is fixed on square tube web member, and drive-motor is connected with stir shaft, and agitating vane cross-distribution is on stir shaft.
Described magnetic agitation mechanism comprises magnetic stirring apparatus, polytetrafluoro base plate, stirring rod, magnetic stirring apparatus is fixedly mounted on the exterior bottom of plated film groove, the corresponding magnetic stirring apparatus of polytetrafluoro base plate is positioned over plated film groove inside bottom, and stirring rod is positioned over polytetrafluoro base plate middle position.
By said structure, drive-motor or magnetic stirring apparatus accurately can control rotation and the stopping of stirring system by housing, ensure that the homogeneity that coated solution stirs.
Concrete, described automatic liquid-feeding control position device comprises fluid filling pump, liquid feeding case, the secondary groove of overflow port, described fluid filling pump is provided with fluid inlet and liquid outlet, described fluid inlet is communicated with liquid feeding case, described liquid outlet is communicated with the secondary groove of overflow port, the secondary groove of described overflow port is arranged on the top of plated film groove, and be also provided with the first magnetic valve, first-class gauge and optoelectronic switch between described liquid outlet and the secondary groove of overflow port, described first magnetic valve, first-class gauge, fluid filling pump, optoelectronic switch are connected with electrical control cubicles.
Concrete, described bubbling device comprises buffering gas tank, paving tracheae and tooth nozzle, described paving tracheae is arranged on the bottom of rinse bath, described buffering gas tank is connected by pipeline with paving tracheae, described tooth nozzle be distributed in paving tracheae on and in one line, pipeline between described buffering gas tank and paving tracheae is provided with the second magnetic valve 10, second gauge 11, second magnetic valve, second gauge 11 are connected with electrical control cubicles.
Concrete, described automatic water-replenishing device include waterpipe 7 and be connected with water inlet pipe 7 the 3rd under meter 11, regulates ball valve, the 3rd magnetic valve, described 3rd under meter, the 3rd magnetic valve, adjustment ball valve are connected with electrical control cubicles.
The utility model has the following advantages and beneficial effect compared to existing technology:
The utility model is by automatic liquid-feeding control position device and arrange whipping appts in plated film groove, effective control in plated film groove solution level and ensures dissolution homogeneity, makes this plated film, cleaning combination slot device can meet big area, continuous industrial production requirement; Adopt multiple rinse bath and form an entirety by multistage overflow device, realize liquid level controlled and according to different technology conditions control cleaning performance, stability is high, reproducible, easy to operate, and level of automation is high.
Accompanying drawing explanation
Fig. 1 is right apparent direction schematic diagram of the present utility model.
Fig. 2 of the present utility modelly overlooks direction schematic diagram.
The partial enlarged drawing that Fig. 3 is corresponding with part A in Fig. 1 when being whipping appts employing direct connection shaft type stirring mechanism.
Partial enlarged drawing corresponding with part A in Fig. 1 during Fig. 4 to be Fig. 3 be whipping appts adopts magnetic agitation mechanism.
Fig. 5 is the partial enlarged drawing of part B in Fig. 1.
Embodiment
Below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, but embodiment of the present utility model is not limited thereto.
Embodiment
As Fig. 1, shown in Fig. 2 and Fig. 5, the present embodiment provides a kind of multifunctional film-coating, cleaning combination slot device, comprise plated film groove 1 and the adjacent multiple rinse baths 2 of plated film groove 1, plated film groove 1 is connected with automatic liquid-feeding control position device 3 by pipeline, whipping appts 4 is provided with bottom plated film groove 1, described multiple rinse bath 2 is by multistage overflow device 5 UNICOM mutually, bubbling device 6 is provided with bottom several rinse bath 2, wherein, least significant end rinse bath in multiple rinse bath 2 is connected with automatic water-replenishing device, described whipping appts 4, bubbling device 6, automatic water-replenishing device is controlled by electrical control cubicles 8.The coated solution be placed in plated film groove is fully stirred by whipping appts by said structure, reach the effect of homogenization solution, by the consistence of automatic makeup hydraulic control position appliance ensure product after stirring, bubbling is carried out in solution again by the bubbling device in several rinse bath, form solution in the convection current regularly of rinse bath inside, thus the plate material after plated film is cleaned up, therefore, the utility model is applicable to big area, continous way plate material manufactures plated film, matting, structure is simple, plated film, cleaning is adjustable, do not limit by sheet glass material, stability is high, reproducible, easy to operate, level of automation is high.
Described plated film groove 1, rinse bath 2 are provided with highly consistent overflow port.By the height of overflow port, ensure that the consistence of plated film height in suitability for industrialized production.
Described multistage overflow device 5 comprises several overflow ports, several rinse baths 2 are communicated with formation entirety by several overflow ports described, pure water is from the overflow of least significant end rinse bath to rinse bath foremost, the overflow port position of rinse bath is provided with water shoot 13 foremost, wherein, multiple bottom of rinse bath is equipped with the leakage fluid dram 14 be communicated with water shoot 13, and water shoot 13 is provided with drain solenoid valve 11, can realize one-touch discharge opeing.By said structure, the pure water cleanliness factor of each rinse bath and the water displacement of overflow port can be controlled.
As Fig. 3, as a kind of embodiment, described whipping appts 4 is direct connection shaft type stirring mechanism, described direct connection shaft type stirring mechanism comprises drive-motor 19, stir shaft 20, agitating vane 21, drive-motor 19 is fixed on square tube web member 17, drive-motor 19 is connected with stir shaft 20, and agitating vane 21 cross-distribution is on stir shaft 20.
As Fig. 4, as another kind of embodiment, described whipping appts 4 is magnetic agitation mechanism, described magnetic agitation mechanism comprises magnetic stirring apparatus 22, polytetrafluoro base plate 23, stirring rod 24, magnetic stirring apparatus 22 is fixedly mounted on the exterior bottom of plated film groove 1, the corresponding magnetic stirring apparatus 22 of polytetrafluoro base plate 23 is positioned over plated film groove 1 inside bottom, and stirring rod 24 is positioned over polytetrafluoro base plate 23 middle position.
By said structure, drive-motor or magnetic stirring apparatus accurately can control rotation and the stopping of stirring system by housing, ensure that the homogeneity that coated solution stirs.
Described automatic liquid-feeding control position device 3 comprises fluid filling pump 12, liquid feeding case 18, the secondary groove 15 of overflow port, described fluid filling pump 12 is provided with fluid inlet and liquid outlet, described fluid inlet is communicated with liquid feeding case 18, described liquid outlet is communicated with the secondary groove 15 of overflow port, the secondary groove 15 of described overflow port is arranged on the top of plated film groove 1, also be provided with the first magnetic valve 10, first-class gauge 11 and optoelectronic switch 27 between described liquid outlet and the secondary groove of overflow port, described first magnetic valve 10, first-class gauge 11, fluid filling pump 12, optoelectronic switch 27 are connected with electrical control cubicles.By the first magnetic valve, first-class gauge and optoelectronic switch, effectively control liquid feeding speed and liquid feeding switch beat, realize liquid feeding and Liquid level automatization.
Described bubbling device 6 comprises buffering gas tank 28, paving tracheae 25 and tooth nozzle 26, described paving tracheae 25 is arranged on the bottom of rinse bath 2, described buffering gas tank 28 is connected by pipeline with paving tracheae 26, described tooth nozzle 26 be distributed in paving tracheae 25 on and in one line, pipeline between described buffering gas tank 28 and paving tracheae 25 is provided with the second magnetic valve 29, second gauge 30, second magnetic valve 29, second gauge 30 are connected with electrical control cubicles 8.By said structure, accurately can control the bubbling effect of each rinse bath thus ensure that the cleaning performance of product.
Described automatic water-replenishing device include waterpipe 7 and be connected with water inlet pipe 7 the 3rd under meter 31, regulate ball valve 16, the 3rd magnetic valve 32, described 3rd under meter 31, the 3rd magnetic valve 32, regulate ball valve 16 be connected with electrical control cubicles 8.By said structure, the flow of moisturizing accurately can be controlled.
For ensureing that liquid does not splash on cell body and ground, ensure equipment and clean environment and drying, make the normal operation of working process, need reclaim liquid, described plated film groove 1, multiple rinse bath are provided with liquid collection trough 33 more than 2 between person.
Described square tube web member 17 is fixed on the ground by expansion bolt.Ensure that plated film, the stability of cleaning and the integrity of device structure.
The utility model is as follows for step when plated film, matting:
1, coated solution is joined in liquid feeding case 18, coated solution joins in plated film groove 1 by the fluid filling pump 12 being controlled automatic liquid-feeding control position device 3 by electrical control cubicles 8, after forming overflow, adjust first-class gauge 11 flow and make plated film liquid level remain at overflow port position;
2, after completing liquid feeding, the drive-motor 19 that electrical control cubicles 8 controls whipping appts 4 controls agitating vane 21 and moves, and is stirred by coated solution;
3, during coating liquid stirs, the 3rd magnetic valve 32 that electrical control cubicles 8 controls automatic water-replenishing device is opened, and regulates the 3rd under meter 31 refill flow, is joined by pure water in least significant end rinse bath;
4, in automatic water supplement process, pure water supplements pure water toward rinse bath 2 successively by the overflow port in multistage overflow device 5, and pure water is foremost discharged by overflow port and water shoot 13;
5, after moisturizing completes, the flux values of second gauge 30 is opened, regulated to the second magnetic valve 29 that electrical control cubicles 8 controls bubbling device 6, controls the cleaning performance of bubbling device 6.
The utility model plated film groove, rinse bath material can select PVC, PP, PPR, PE, glass etc., can also be other plastics on new materials certainly, not only for as above material.
The utility model electrical control cubicles can by adjustment parameter effectively control liquid feeding speed, stirring velocity, bubbling air pressure, flooding velocity thus ensure that the technique of production line is adjustable, high stability and high rate of finished products.
Above-described embodiment is the utility model preferably embodiment; but embodiment of the present utility model is not restricted to the described embodiments; change, the modification done under other any does not deviate from spirit of the present utility model and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection domain of the present utility model.

Claims (10)

1. a multifunctional film-coating, cleaning combination slot device, comprise plated film groove and rinse bath, described plated film groove and rinse bath are interconnected by square tube web member, it is characterized in that: be provided with whipping appts in described plated film groove, and plated film groove is connected with automatic liquid-feeding control position device by pipeline; Described rinse bath is connected with bubbling device by pipeline, and described whipping appts, automatic liquid-feeding control position device, bubbling device are controlled by electrical control cubicles.
2. multifunctional film-coating according to claim 1, cleaning combination slot device, is characterized in that: described plated film groove, rinse bath are provided with highly consistent overflow port.
3. multifunctional film-coating according to claim 2, cleaning combination slot device, it is characterized in that: described rinse bath is provided with multiple, described multiple rinse bath is by multistage overflow device successively mutual UNICOM, wherein, the rinse bath of least significant end is connected with automatic water-replenishing device, and described automatic water-replenishing device is connected with electrical control cubicles.
4. multifunctional film-coating according to claim 3, cleaning combination slot device, it is characterized in that: described multistage overflow device comprises several overflow ports, several rinse baths are communicated with formation entirety by several overflow ports described, pure water is from the overflow of least significant end rinse bath to rinse bath foremost, and the overflow port position of rinse bath is provided with water shoot foremost.
5. multifunctional film-coating according to claim 1, cleaning combination slot device, is characterized in that: described whipping appts is direct connection shaft type stirring mechanism or magnetic agitation mechanism.
6. multifunctional film-coating according to claim 5, cleaning combination slot device, it is characterized in that: described direct connection shaft type stirring mechanism comprises drive-motor, stir shaft, agitating vane, drive-motor is fixed on square tube web member, drive-motor is connected with stir shaft, and agitating vane cross-distribution is on stir shaft.
7. multifunctional film-coating according to claim 5, cleaning combination slot device, it is characterized in that: described magnetic agitation mechanism comprises magnetic stirring apparatus, polytetrafluoro base plate, stirring rod, magnetic stirring apparatus is fixedly mounted on the exterior bottom of plated film groove, the corresponding magnetic stirring apparatus of polytetrafluoro base plate is positioned over plated film groove inside bottom, and stirring rod is positioned over polytetrafluoro base plate middle position.
8. the multifunctional film-coating according to any one of claim 1-7, cleaning combination slot device, it is characterized in that: described automatic liquid-feeding control position device comprises fluid filling pump, liquid feeding case, the secondary groove of overflow port, described fluid filling pump is provided with fluid inlet and liquid outlet, described fluid inlet is communicated with liquid feeding case, described liquid outlet is communicated with the secondary groove of overflow port, the secondary groove of described overflow port is arranged on the top of plated film groove, the first magnetic valve is also provided with between described liquid outlet and the secondary groove of overflow port, first-class gauge and optoelectronic switch, described first magnetic valve, first-class gauge, fluid filling pump, optoelectronic switch is connected with electrical control cubicles.
9. the multifunctional film-coating according to any one of claim 1-7, cleaning combination slot device, it is characterized in that: described bubbling device comprises buffering gas tank, paving tracheae and tooth nozzle, described paving tracheae is arranged on the bottom of rinse bath, described buffering gas tank is connected by pipeline with paving tracheae, described tooth nozzle be distributed in paving tracheae on and in one line, pipeline between described buffering gas tank and paving tracheae is provided with the second magnetic valve, second gauge, and the second magnetic valve, second gauge are connected with electrical control cubicles.
10. multifunctional film-coating according to claim 3, cleaning combination slot device, it is characterized in that: described automatic water-replenishing device include waterpipe and be connected with water inlet pipe the 3rd under meter, regulate ball valve, the 3rd magnetic valve, described 3rd under meter, the 3rd magnetic valve, regulate ball valve be connected with electrical control cubicles.
CN201420449254.7U 2014-08-08 2014-08-08 A kind of multifunctional film-coating, cleaning combination slot device Expired - Lifetime CN204151234U (en)

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CN201420449254.7U CN204151234U (en) 2014-08-08 2014-08-08 A kind of multifunctional film-coating, cleaning combination slot device

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Application Number Priority Date Filing Date Title
CN201420449254.7U CN204151234U (en) 2014-08-08 2014-08-08 A kind of multifunctional film-coating, cleaning combination slot device

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107138498A (en) * 2017-07-18 2017-09-08 重庆达娃实业有限公司 The simplified cleaning device and its course of work of glass flake
CN110783513A (en) * 2015-09-30 2020-02-11 住友化学株式会社 Film manufacturing method and film manufacturing apparatus
CN112521008A (en) * 2020-12-30 2021-03-19 浙江靖和光电科技股份有限公司 Glass rod processing technology

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110783513A (en) * 2015-09-30 2020-02-11 住友化学株式会社 Film manufacturing method and film manufacturing apparatus
CN107138498A (en) * 2017-07-18 2017-09-08 重庆达娃实业有限公司 The simplified cleaning device and its course of work of glass flake
CN112521008A (en) * 2020-12-30 2021-03-19 浙江靖和光电科技股份有限公司 Glass rod processing technology

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GR01 Patent grant
C56 Change in the name or address of the patentee

Owner name: HUIZHOU E-FLY ENERGY TECHNOLOGY CO., LTD.

Free format text: FORMER NAME: HUIZHOU YIHUI SOLAR ENERGY TECHNOLOGY CO.,LTD.

CP03 Change of name, title or address

Address after: 516025 Guangdong city of Huizhou province huiao Avenue South High-tech Industrial Park Huatai Road No. 1

Patentee after: HUIZHOU YIHUI ENERGY SCIENCE & TECHNOLOGY CO.,LTD.

Address before: 516006 Guangdong city of Huizhou province huiao Avenue South High-tech Industrial Park Huatai Road No. 1

Patentee before: HUIZHOU E-FLY SOLAR Co.,Ltd.

C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 516025 Guangdong city of Huizhou province huiao Avenue South High-tech Industrial Park Huatai Road No. 1

Patentee after: HUIZHOU E-FLY OPTOELECTRONIC MATERIALS Co.,Ltd.

Address before: 516025 Guangdong city of Huizhou province huiao Avenue South High-tech Industrial Park Huatai Road No. 1

Patentee before: HUIZHOU YIHUI ENERGY SCIENCE & TECHNOLOGY CO.,LTD.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20230828

Address after: Building 1-4, Phase II Factory Building, Chancheng New Area, Anyuan County, Ganzhou City, Jiangxi Province, 342100

Patentee after: Jiangxi Yihui Optoelectronic Technology Co.,Ltd.

Address before: No.1 Huatai South Road, Huinan hi tech Industrial Park, huiao Avenue, Huizhou City, Guangdong Province 516025

Patentee before: HUIZHOU E-FLY OPTOELECTRONIC MATERIALS Co.,Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20150211