CN204138723U - A kind of gear quenching device - Google Patents

A kind of gear quenching device Download PDF

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Publication number
CN204138723U
CN204138723U CN201420584571.XU CN201420584571U CN204138723U CN 204138723 U CN204138723 U CN 204138723U CN 201420584571 U CN201420584571 U CN 201420584571U CN 204138723 U CN204138723 U CN 204138723U
Authority
CN
China
Prior art keywords
gear
mold
travelling belt
inner pressure
pressure ring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420584571.XU
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Chinese (zh)
Inventor
吴英
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGXI GAO'AN CHAOYING GEAR MANUFACTURING Co Ltd
Original Assignee
JIANGXI GAO'AN CHAOYING GEAR MANUFACTURING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIANGXI GAO'AN CHAOYING GEAR MANUFACTURING Co Ltd filed Critical JIANGXI GAO'AN CHAOYING GEAR MANUFACTURING Co Ltd
Priority to CN201420584571.XU priority Critical patent/CN204138723U/en
Application granted granted Critical
Publication of CN204138723U publication Critical patent/CN204138723U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The utility model discloses a kind of gear quenching device, comprise body, travelling belt, water cooler, send thing band and collection box, described travelling belt is arranged in body, be installed with fixed mould on a moving belt, described fixed mould comprises mold and bed die, mold periphery is shaped to outer press ring structure, inner pressure ring is provided with in mold, the lower surface of outer press ring and the face of gear, the lower surface of described inner pressure ring contacts with the endoporus boss face of gear, fixing disc spring is connected between mold lower surface and inner pressure ring upper surface, mandrel is provided with in described bed die, be placed on fixed mould through heat treated gear, while fixed mould carries out press quenching to gear, enter in body and carry out cooling process, lifting workpieces performance, in body, camera detects gear, before entering next process, defective workpiece is screened, ensure integral product quality, reduce the workload of back segment operation, improving production efficiency.

Description

A kind of gear quenching device
Technical field
The utility model relates to Gear Processing field, specifically a kind of gear quenching device.
Background technology
Gear is as the necessary original paper of machine operation in industrial production, and its stability, stationarity all come into one's own, and gear needs aborning through quenching technology, to strengthen the hardness of workpiece, intensity, wear resistance, fatigue strength and toughness.Workpiece after tradition quenching needs artificial taking-up to carry out the operation of next procedure again, and higher to the dependence of labor force, production efficiency is low, pickup immediately after quenching simultaneously, easily burn operator, bad product and qualified product mix, and also add workload to subsequent production.
Utility model content
The purpose of this utility model is to provide a kind of gear quenching device, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the utility model provides following technical scheme:
A kind of gear quenching device, comprise body, travelling belt, water cooler, send thing band and collection box, described travelling belt is arranged in body, be installed with fixed mould on a moving belt, described fixed mould comprises mold and bed die, mold periphery is shaped to outer press ring structure, inner pressure ring is provided with in mold, the lower surface of outer press ring and the face of gear, the lower surface of inner pressure ring contacts with the endoporus boss face of gear, fixing disc spring is connected between mold lower surface and inner pressure ring upper surface, mandrel is provided with in described bed die, mandrel upper end is through the center of inner pressure ring endoporus through mold, mandrel is slidably connected by nut and mold, described mandrel lower end is inverted frustum cone structure, mandrel upper end, location disc spring is connected between mold lower surface, described water cooler has three to be arranged on internal body to be suspended from above travelling belt, and water cooler lower end is provided with cooling spray, described body inwall is provided with camera, and camera is suspended from travelling belt tail end, and channel setting is at travelling belt and send between thing band, and send thing band one end to be located in body, the other end extends to outside body, be provided with collection box below travelling belt, collection box is provided with door.
As further program of the utility model: described cooling spray is rotating sprinkler, rotary-jet cooling fluid makes cooling fluid and Gear Contact Surface greatly, and cooling more thoroughly fully, ensure that the performance of workpiece, pickup after refrigerating work procedure, avoids burning to staff.
As the utility model further scheme: described feeder connection is angle, effective buffer gear cold fall impacting power, protection workpiece performance and outward appearance.
Compared with prior art, the beneficial effects of the utility model are: be placed on fixed mould through heat treated gear, while fixed mould carries out press quenching to gear, enter in body and carry out cooling process, lifting workpieces performance, in body, camera detects gear, before entering next process, defective workpiece is screened, ensure integral product quality, reduce the workload of back segment operation, improving production efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of fixed mould in the utility model.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Refer to Fig. 1 ~ 2, in the utility model embodiment, a kind of gear quenching device, comprise body 1, travelling belt 2, water cooler 4, send thing band 6 and collection box 9, described travelling belt 2 is arranged in body 1, is installed with fixed mould 3 on conveyor belt 2, and fixed mould 3 is followed travelling belt 2 and moved, described fixed mould 3 comprises mold 31 and bed die 32, mold 31 periphery is shaped to outer press ring 38 structure, inner pressure ring 33 is provided with in mold 31, gear 34 is placed on bed die 32 and positions, the lower surface of outer press ring 38 shaping on mold 31 and the face of gear 34, the lower surface of described inner pressure ring 33 contacts with the endoporus boss face of gear 34, fixing disc spring 39 is connected between mold 31 lower surface and inner pressure ring 33 upper surface, according to gear 34 particular case, increase by arranging of fixing disc spring 39 and reduce internal pressure, the mandrel 35 that the gear 34 for being opposite on bed die 32 positions is provided with in described bed die 32, mandrel 35 upper end is through the center of inner pressure ring 33 endoporus through mold 31, mandrel 35 is slidably connected by nut 37 and mold 31, described mandrel 35 lower end is inverted frustum cone structure, mandrel 35 upper end, location disc spring 36 is connected between mold 31 lower surface, the pressure of mandrel is adjusted according to location disc spring 36, when upper, bed die 31, 32 when being subject under the effect of external force, disc spring 39 is fixed in mold 31 customer service, the elastic force of location disc spring 36 moves down along mandrel 35, mandrel 35 moves down under the effect of location disc spring 36 simultaneously, mold 31 and bed die 32 coordinate the fixed action played gear 34, and moving down of mold 31 makes outer press ring 38 and inner pressure ring 33 carry out press quenching to gear 34 face portion and endoporus projection section respectively, described water cooler 4 has three to be arranged on internal body to be suspended from above travelling belt 2, water cooler 4 lower end is provided with cooling spray 5, cooling spray 5 is rotating sprinkler, rotary-jet cooling fluid make cooling fluid and gear 34 contact surface large, cooling more thoroughly fully, ensure that the performance of workpiece, pickup after refrigerating work procedure, avoids burning to staff,
Described body 1 inwall is provided with camera 6, camera 6 is suspended from travelling belt 2 tail end, the gear 34 completing quench cooled is detected, qualified workpiece is arrived by passage 7 and send thing band 8, passage 7 entrance is angle, effective buffer gear cold 34 fall impacting power, protection workpiece performance and outward appearance, send thing band 8 one end to be located in body 1, the other end extends to outside body 1; Be provided with collection box 9 below travelling belt 2, defective workpiece is followed travelling belt 2 and is moved to above collection box 9 and fall in collection box 9, and collection box 9 is provided with door 10, defective workpiece of conveniently taking.
Principle of work of the present utility model is: be placed on fixed mould 3 through heat treated gear 34, while fixed mould 3 pairs of gears 34 carry out press quenching, enter in body 1 and carry out cooling process, lifting workpieces performance, in body 1, camera 6 pairs of gears 34 detect, and screen before entering next process to defective workpiece, ensure integral product quality, reduce the workload of back segment operation, improving production efficiency.
To those skilled in the art, obvious the utility model is not limited to the details of above-mentioned one exemplary embodiment, and when not deviating from spirit of the present utility model or essential characteristic, can realize the utility model in other specific forms.Therefore, no matter from which point, all should embodiment be regarded as exemplary, and be nonrestrictive, scope of the present utility model is limited by claims instead of above-mentioned explanation, and all changes be therefore intended in the implication of the equivalency by dropping on claim and scope are included in the utility model.Any Reference numeral in claim should be considered as the claim involved by limiting.
In addition, be to be understood that, although this specification sheets is described according to embodiment, but not each embodiment only comprises an independently technical scheme, this narrating mode of specification sheets is only for clarity sake, those skilled in the art should by specification sheets integrally, and the technical scheme in each embodiment also through appropriately combined, can form other embodiments that it will be appreciated by those skilled in the art that.

Claims (3)

1. a gear quenching device, comprise body, travelling belt, water cooler, send thing band and collection box, it is characterized in that, described travelling belt is arranged in body, be installed with fixed mould on a moving belt, described fixed mould comprises mold and bed die, mold periphery is shaped to outer press ring structure, inner pressure ring is provided with in mold, the lower surface of outer press ring and the face of gear, the lower surface of inner pressure ring contacts with the endoporus boss face of gear, fixing disc spring is connected between mold lower surface and inner pressure ring upper surface, mandrel is provided with in described bed die, mandrel upper end is through the center of inner pressure ring endoporus through mold, mandrel is slidably connected by nut and mold, described mandrel lower end is inverted frustum cone structure, mandrel upper end, location disc spring is connected between mold lower surface, described water cooler has three to be arranged on internal body to be suspended from above travelling belt, and water cooler lower end is provided with cooling spray, described body inwall is provided with camera, and camera is suspended from travelling belt tail end, and channel setting is at travelling belt and send between thing band, and send thing band one end to be located in body, the other end extends to outside body, be provided with collection box below travelling belt, collection box is provided with door.
2. a kind of gear quenching device according to claim 1, is characterized in that, described cooling spray is rotating sprinkler.
3. a kind of gear quenching device according to claim 1, is characterized in that, described feeder connection is angle.
CN201420584571.XU 2014-10-11 2014-10-11 A kind of gear quenching device Expired - Fee Related CN204138723U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420584571.XU CN204138723U (en) 2014-10-11 2014-10-11 A kind of gear quenching device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420584571.XU CN204138723U (en) 2014-10-11 2014-10-11 A kind of gear quenching device

Publications (1)

Publication Number Publication Date
CN204138723U true CN204138723U (en) 2015-02-04

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420584571.XU Expired - Fee Related CN204138723U (en) 2014-10-11 2014-10-11 A kind of gear quenching device

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CN (1) CN204138723U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105755228A (en) * 2016-05-09 2016-07-13 张立 Gear quenching cylinder
CN106697940A (en) * 2016-12-25 2017-05-24 重庆润跃机械有限公司 Gear transfer equipment
CN108728617A (en) * 2018-08-23 2018-11-02 襄阳唐福机电科技有限公司 A kind of higher high frequency of safety quenchs device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105755228A (en) * 2016-05-09 2016-07-13 张立 Gear quenching cylinder
CN106697940A (en) * 2016-12-25 2017-05-24 重庆润跃机械有限公司 Gear transfer equipment
CN108728617A (en) * 2018-08-23 2018-11-02 襄阳唐福机电科技有限公司 A kind of higher high frequency of safety quenchs device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150204

Termination date: 20151011

EXPY Termination of patent right or utility model