CN204138359U - A kind of iron scale oxidation treatment device - Google Patents

A kind of iron scale oxidation treatment device Download PDF

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Publication number
CN204138359U
CN204138359U CN201420567001.XU CN201420567001U CN204138359U CN 204138359 U CN204138359 U CN 204138359U CN 201420567001 U CN201420567001 U CN 201420567001U CN 204138359 U CN204138359 U CN 204138359U
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CN
China
Prior art keywords
kiln
oxidation
iron scale
treatment device
cooling
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Withdrawn - After Issue
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CN201420567001.XU
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Chinese (zh)
Inventor
袁善成
刘汉炎
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Magnetoelectricity Engineering Co Ltd During Nanjing Is New
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Magnetoelectricity Engineering Co Ltd During Nanjing Is New
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Priority to CN201420567001.XU priority Critical patent/CN204138359U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

Abstract

The utility model discloses a kind of iron scale oxidation treatment device, comprise circular oxidation kiln, circular cooling kiln, electrical control cubicles, feeding unit, interchanger, sack cleaner, cooling kiln is arranged on the below of oxidation kiln, iron scale powder enters heated oxide from oxidation kiln and flows into cooling kiln, the utility model design is ingenious, convenient and practical, make full use of the heat of iron phosphorus oxidation reaction release, reduce the extraneous intensification heat applied as far as possible, iron scale oxidation fully, quality product is high, seal everywhere, the inner high-temperature fibre module that adopts is incubated, energy-saving and cost-reducing, but also can in combustion gas by the recycling of iron scale powder, save resource, reduce production cost, improve working efficiency.

Description

A kind of iron scale oxidation treatment device
Technical field
The invention belongs to permanent-magnet ferrite production unit technical field, be specifically related to a kind of iron scale oxidation treatment device.
Background technology
When iron scale is Steel Mill's hot-strip, the oxide skin of steel surface layer peeling, its middle low carbon steel iron scale is the main raw material of some permanent-magnet ferrite.
The main component of iron scale is: a large amount of Fe3O4 and a small amount of metallic iron, and Fe3O4 (ferrous iron) and metallic iron must change into Fe2O3(and ferric iron), can react with other main raw materials SrCO3 (or BaCo3), generate permanent-magnet ferrite.
Normal practice is: iron scale powder is stirred with SrCO3 (or BaCo3) powder, mixed, mini-pellets is caused to send into rotary kiln, this rotary kiln is internal heat type, and generally long 18 ~ 21m, connects long 9 ~ 13m drying grate again before kiln, by chain-driving grating plate (about more than 300 block) cycle rotation, iron scale mini-pellets is admitted on grating plate and piles up, and follows and moves forward, and is drawn by rotary kiln hot waste gas with induced draft fan, through grating plate by iron scale oxidation in ball, and then send into rotary kiln and carry out high temperature sintering; The shortcoming of this mode: 1, energy consumption is high, the sintering heat before rotary kiln will be taken into account rotary kiln drying grate and use, and drying grate not easily seals, and gas leakage is large, and calorific loss is many; 2, grating plate is consumable accessory, repeatedly heats cooling, and damaged fast, cost is large; 3, the waste gas that rotary kiln is drawn has been the used gas of burning, and oxygen level is low, and pelletizing is closely knit, and not easily, the permanent-magnet ferrite unstable properties thus produced, consistence is bad, and product specification is not high for Air infitration scale oxide.
Summary of the invention
For solving the problem, the invention discloses a kind of iron scale oxidation treatment device, inner employing high-temperature fibre module, make full use of the heat of iron scale oxidizing reaction release, reduce the extraneous intensification heat applied as far as possible, energy-saving and cost-reducing, fully, quality product is high in iron scale oxidation.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of iron scale oxidation treatment device, is characterized in that: comprise circular oxidation kiln, circular cooling kiln, electrical control cubicles, feeding unit, interchanger, sack cleaner, described oxidation kiln is fixed on above oxidation kiln pier by roller frame, horizontal by 1-5 ° of angle, opening for feed is high-end, oxidation kiln inside is provided with rotating cylinder one, motor one drives master wheel to drive rotating cylinder one rotation again and again, oxidation kiln is divided into combustion chamber and oxidizing chamber, oxidizing chamber is arranged on the low side of combustion chamber, high-temperature fibre cotton is provided with inside combustor outer casing, the burner of 5-10 band variable valve is provided with outside combustion chamber, 2-8 smoke outlet is provided with above combustion chamber, described smoke outlet is connected together by transverse tube, outlet is communicated with gas shaft, cooling kiln is arranged on the below of oxidation kiln, the import of the outlet cooling kiln of described oxidizing chamber least significant end, described cooling kiln is fixed on above cooling kiln pier, and horizontal by 1-5 ° of angle, import is high-end, cooling kiln inside is provided with rotating cylinder two, motor two drives master wheel two to drive rotating cylinder two rotation again, and cooling kiln outside is surrounded by water coolant cover, and the least significant end of cooling kiln is provided with discharge port, feeding unit is arranged on opening for feed side, described feeding unit comprises bucket elevator, screw machine one, feed bin, and the lower end of described bucket elevator is arranged in underground material storehouse, and the upper end of bucket elevator is communicated with feed bin, bin outlet is communicated with screw machine one, and screw machine one is communicated with opening for feed, opening for feed top-open is communicated with interchanger upper end, interchanger side is by pipeline communication sack cleaner, interchanger opposite side is provided with water-cooled tube, the outlet of interchanger connects recirculated water cooling pond, outlet screw machine two one end of sack cleaner, screw machine two the other end descends raw material storage communicatively, and the side of sack cleaner is provided with ash output opening, is discharged by the residue flue dust in sack cleaner by suction fan by hot gas chimney.
As a modification of the present invention, described oxidation kiln pier is 3, and motor one, master wheel one are arranged on the side of middle oxidation kiln pier.
As a modification of the present invention, described cooling kiln pier is 3, and motor two, master wheel two are arranged on the side of middle cooling kiln pier.
As a modification of the present invention, described rotating cylinder one is 100-300mm with the spacing of high-temperature fibre cotton.
As a modification of the present invention, described high-temperature fibre cotton is set to circular arc fanlike die block.
As a modification of the present invention, described burner is arranged on the side-lower of combustion chamber, and the burner port of burner aims at the Down Highway of rotating cylinder one.
As a modification of the present invention, described smoke outlet is arranged on the top of burner.
As a modification of the present invention, be provided with through hole in the middle of described module, oxidizing chamber outer casing inner wall is provided with anchor nails stuck-module.
As a modification of the present invention, be right cylinder in the middle of described interchanger, upper and lower two ends are cone, are provided with the vertical tubule of 5-100 root in the middle of described right cylinder.
The invention has the beneficial effects as follows:
A kind of iron scale oxidation treatment device of the present invention, principle of work is: the chemical equation according to iron scale oxidation: 4Fe3O4+O2=6Fe2O3, during reaction 400 DEG C and about 800 DEG C be reaction peak value, the heat Q1 ﹥ material intensification institute heat requirement Q2 of reaction release, the heat of internal-response release when the present invention makes full use of iron scale oxidizing reaction, reduce the extraneous intensification heat applied as far as possible, reaction is continued, energy-saving and cost-reducing, iron scale oxidation fully, can obtain qualified Fe2O3, quality product is high, and can carry out suitability for industrialized production.
Production process of the present invention is as follows:
Iron scale powder → raw material storage → bucket elevator → screw machine one → oxidation kiln → cooling kiln → next procedure;
Oxidation kiln → interchanger → sack cleaner → suction fan is discharged;
Sack cleaner → thin powder recovery returns → screw machine two → raw material storage;
Iron scale powder is deposited in underground material storehouse, iron scale powder takes in the feed bin of upper end by bucket elevator, opening for feed is entered again by screw machine one, in the rotating cylinder one of combustion chamber, gas blower work blows into air, the burner port of 5-10 burner is aimed between rotating cylinder one and high-temperature fibre cotton and is heated, Heating temperature is 700-800 DEG C, when iron scale powder starts oxidation, internal-response release of heat, progressively close burner, last only reservation burner combustion heating, the usage quantity of acetylene gas is original 20-30%, both saved energy and reduce the cost, and iron scale oxidation fully, iron scale powder is behind combustion chamber, oxidizing chamber cooling oxidation is entered after Sloped rotating, and then enter cooling kiln, cooling, kiln discharge, in the process, cooling kiln, oxidation kiln, the defeated each junction of material, each node all seals, without revealing, ensure the temperature in body of heater, make iron phosphorus complete oxidation, the present invention adopts high-temperature fibre module, heat insulation effect increases 70-80% than common kiln, more save acetylene usage quantity, burner burns the waste gas and discharges from Gas chimney through smoke outlet, the flue gas produced after rotating cylinder one internal-response, fine powder is from the opening inflow heat exchanger upper end above opening for feed, interchanger opposite side is provided with water pipe, water inlet cooling heat exchanger, connection sack cleaner is flowed into from interchanger side by pipeline after fine powder is cooled, the hot water flowed out from interchanger after heat exchange flows into hot water reservoir, separately be used as him, the fine powder of cooling, after flue gas enters sack cleaner, dust settling pocket can not be scorched, after sack cleaner filters, fine powder is adhered to, flue gas is from the ash output opening of sack cleaner side, discharged by hot gas chimney by suction fan residue flue dust, underground material storehouse is entered by the fine powder adhered to from screw machine two in sack cleaner, iron scale powder makes full use of, do not waste resource.
A kind of iron scale oxidation treatment device of the present invention, designs ingenious, convenient and practical, make full use of the heat of iron scale oxidizing reaction release, reduce the extraneous intensification heat applied as far as possible, iron scale oxidation fully, quality product is high, seal everywhere, inner employing high-temperature fibre module, energy-saving and cost-reducing, but also iron scale powder can be discharged thin powder recovery, economize on resources, reduce production cost, improve working efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the cotton module diagram of high-temperature fibre of the present invention.
Fig. 3 is combustion chamber of the present invention sectional view.
Fig. 4 is interchanger sectional view of the present invention.
Reference numerals list:
1, sack cleaner, 2, interchanger, 3, feed bin, 4, bucket elevator, 5, screw machine one, 6, suction fan, 7, raw material storage, 8, screw machine two, 9, oxidation kiln pier, 10, combustion chamber, 11, burner, 12, gas blower, 13, oxidation kiln, 14, cooling kiln, 15, water coolant cover, 16, cooling kiln pier, 17, hot gas chimney, 18, electrical control cubicles, 19, outlet, 20, gas shaft, 21, transverse tube, 22, smoke outlet, 23, motor one, 24, master wheel one, 25, opening for feed top-open, 26, roller frame, 27, discharge port, 28, opening for feed, 29, variable valve, 30, feeding unit, 31, the import of cooling kiln, 32, master wheel two, 33, motor two, 34, water-cooled tube, 35, tubule, 36, the cotton module of high-temperature fibre, 37, through hole, 38, rotating cylinder one, 39, anchor nails stuck-module, 40, oxidizing chamber, 41, ash output opening.
Embodiment
Below in conjunction with the drawings and specific embodiments, illustrate the present invention further, following embodiment should be understood and be only not used in for illustration of the present invention and limit the scope of the invention.It should be noted that, the word "front", "rear" of use is described below, "left", "right", "up" and "down" refer to direction in accompanying drawing, word " interior " and " outward " refer to the direction towards or away from particular elements geometric centre respectively.
As shown in the figure, a kind of iron scale oxidation treatment device of the present invention, comprises circular oxidation kiln 13, circular cooling kiln 14, electrical control cubicles 18, feeding unit 30, interchanger 2, sack cleaner 1, described oxidation kiln 13 is fixed on above oxidation kiln pier 9 by roller frame 26, and horizontal by 1-5 ° of angle, opening for feed 28, high-end, can make iron scale powder rotate toward rear diffluence, wherein 2-3 ° of angle the best, oxidation kiln 13 inside is provided with rotating cylinder 1, motor 1 drives master wheel 1 to drive rotating cylinder 1 to rotate again, oxidation kiln 13 is divided into combustion chamber 10 and oxidizing chamber 40, oxidizing chamber 40 is arranged on the low side (rear end) of combustion chamber 10, high-temperature fibre cotton is provided with between combustion chamber 10 shell and rotating cylinder 1, the burner 11 of 5-10 band variable valve 29 is provided with outside combustion chamber 10, variable valve 29 can cut out burner 11 at any time, the burner port of burner 11 is arranged on rotating cylinder 1 and high-temperature fibre cotton 36 through combustion chamber 10 shell, the gap of 100-200mm is had between rotating cylinder 1 and high-temperature fibre cotton 36, the low side of combustion chamber 10 is communicated with gas blower 12 by pipeline, the air that gas blower 12 can provide burning to need, 2-8 smoke outlet 22 is provided with above combustion chamber 10, described smoke outlet 22 is connected together by transverse tube 21, transverse tube 21 outlet is communicated with gas shaft 20, cooling kiln 14 is arranged on the below of oxidation kiln 13, the outlet 19 of described oxidizing chamber 40 least significant end is communicated with the import 31 of cooling kiln, described cooling kiln 14 is fixed on above cooling kiln pier 16, horizontal by 1-5 ° of angle, import 31 is high-end, cooling kiln 14 inside is provided with rotating cylinder two, motor 2 33 drives master wheel 2 32 to drive rotating cylinder two rotation again, cooling kiln 14 outside is surrounded by water coolant cover 15, and the least significant end of cooling kiln 14 is provided with discharge port 27, electrical control cubicles 18 is arranged on discharge port 27 side, feeding unit 30 is arranged on opening for feed 28 side, described feeding unit 30 comprises bucket elevator 4, screw machine 1, feed bin 3, the lower end of described bucket elevator 4 is arranged on 7 li, underground material storehouse, the upper end of bucket elevator 4 is communicated with feed bin 3, feed bin 3 outlet is communicated with screw machine 1, and screw machine 1 is communicated with opening for feed 28, opening for feed 28 top-open 25 is communicated with interchanger 2 upper end, interchanger 2 side is by pipeline communication sack cleaner 1, interchanger 2 opposite side is provided with water-cooled tube 34, the outlet of interchanger 2 connects hot water reservoir, outlet screw machine 28 one end of sack cleaner 1, screw machine 28 the other end descends raw material storage 7 communicatively, and the side of sack cleaner 1 is provided with ash output opening 41, is discharged by the residue flue dust in sack cleaner 1 by suction fan 6 by hot gas chimney 17.
In order to anti-oxidation kiln 13 length is long, its weight can cause in the middle of oxidation kiln lower curved, described oxidation kiln pier 9 is set to 3 by the present invention, middle oxidation kiln pier is played a supporting role, anti-oxidation kiln 13 is out of shape, and motor 1, master wheel 1 are arranged on the side of middle oxidation kiln pier, and motor 1 is arranged on centre, rotating cylinder 1 easily can be driven to rotate, can not be out of shape; In like manner in order to prevent cooling kiln 14 length long, its weight can cause in the middle of cooling kiln 14 lower curved, described cooling kiln pier 16 is set to 3 by the present invention, middle cooling kiln pier is played a supporting role, prevent cooling kiln 14 to be out of shape, motor 2 33, master wheel 2 32 are arranged on the side of middle cooling kiln pier.
100-300mm distance is had between rotating cylinder 1 of the present invention and high-temperature fibre cotton 36, the burner port of burner 11 is aimed between rotating cylinder 1 and high-temperature fibre cotton and is heated, Heating temperature is 700-800 DEG C, heat energy circulates between rotating cylinder 1 and cellucotton, high insulating effect, iron scale powder oxidation in rotating cylinder one fully, the waste gas produced flows out from smoke outlet 22, described smoke outlet 22 is arranged on the top of burner 11, in order to better keep heat energy here, insulation, energy-conservation, high-temperature fibre cotton is compressed to circular arc fanlike die block 36 by the present invention, as shown in Figure 2, described module resistance toheat is better, can make more to be incubated in combustion chamber, save combustion gases.
In order to enable flame Thorough combustion, reasonably utilize resource, according to aerodynamic principle, described burner 11 is arranged on the side-lower of combustion chamber 10 by the present invention, the burner port of burner 11 aims at the Down Highway of rotating cylinder 1, burner 11 horizontal positioned, as shown in Figure 3, during burning, flame burns the below of rotating cylinder 1, rotating cylinder one rotates, each place of rotating cylinder can both be heated, improve efficiency of combustion, and the burner port of burner 11 aims at the Down Highway of rotating cylinder 1, flame turns 270 ° around rotating cylinder, the waste gas produced is discharged by gas shaft 20, utilization ratio is high, sufficient combustion.
Of the present inventionly in the middle of described module 36, be provided with through hole 37, oxidizing chamber 10 outer casing inner wall is provided with anchor nails stuck-module 39, is convenient to module 36 be arranged on oxidizing chamber 10 outer casing inner wall, and arrangement is convenient, simple.
The present invention will be right cylinder in the middle of described interchanger 2, diameter is large, upper and lower two ends are cone, circular cone is young, identical with the diameter of pipeline, be convenient to install, described right cylinder bosom is provided with the vertical tubule of 5-100 root 35, the flue gas produced after rotating cylinder 1 internal-response, fine powder is from the opening inflow heat exchanger upper end above opening for feed 28, pass through from tubule 35 inside, now outside from interchanger opposite side water-cooled tube 34 water inlet cooling tubule 35, fine powder in tubule 35 is cooled, fine powder, after flue gas enters sack cleaner 1, dust settling pocket can not be scorched, interchanger 2 due to ingress be cone ports, the total amount that flue gas is come in is constant, centre arranges right cylinder, diameter becomes large, flow through every root tubule flue gas reduce, temperature can reduce very soon, ensure that cooling performance, different according to interchanger 2 diameter, the diameter of described tubule 35 is between 1-5cm.
A kind of iron scale oxidation treatment device of the present invention, designs ingenious, convenient and practical, make full use of the heat of iron scale oxidizing reaction release, reduce the extraneous intensification heat applied as far as possible, iron scale oxidation fully, quality product is high, seal everywhere, inner employing high-temperature fibre module, energy-saving and cost-reducing, but also iron scale powder can be discharged thin powder recovery, economize on resources, reduce production cost, improve working efficiency.
Technique means disclosed in the present invention program is not limited only to the technique means disclosed in above-mentioned embodiment, also comprises the technical scheme be made up of above technical characteristic arbitrary combination.

Claims (9)

1. an iron scale oxidation treatment device, is characterized in that: comprise circular oxidation kiln, circular cooling kiln, electrical control cubicles, feeding unit, interchanger, sack cleaner, described oxidation kiln is fixed on above oxidation kiln pier by roller frame, horizontal by 1-5 ° of angle, opening for feed is high-end, oxidation kiln inside is provided with rotating cylinder one, motor one drives master wheel to drive rotating cylinder one rotation again and again, oxidation kiln is divided into combustion chamber and oxidizing chamber, oxidizing chamber is arranged on the low side of combustion chamber, high-temperature fibre cotton is provided with inside combustor outer casing, the burner of 5-10 band variable valve is provided with outside combustion chamber, 2-8 smoke outlet is provided with above combustion chamber, described smoke outlet is connected together by transverse tube, outlet is communicated with gas shaft, cooling kiln is arranged on the below of oxidation kiln, the import of the outlet cooling kiln of described oxidizing chamber least significant end, described cooling kiln is fixed on above cooling kiln pier, and horizontal by 1-5 ° of angle, import is high-end, cooling kiln inside is provided with rotating cylinder two, motor two drives master wheel two to drive rotating cylinder two rotation again, and cooling kiln outside is surrounded by water coolant cover, and the least significant end of cooling kiln is provided with discharge port, feeding unit is arranged on opening for feed side, described feeding unit comprises bucket elevator, screw machine one, feed bin, and the lower end of described bucket elevator is arranged in underground material storehouse, and the upper end of bucket elevator is communicated with feed bin, bin outlet is communicated with screw machine one, and screw machine one is communicated with opening for feed, opening for feed top-open is communicated with interchanger upper end, interchanger side is by pipeline communication sack cleaner, interchanger opposite side is provided with water-cooled tube, the outlet of interchanger connects recirculated water cooling pond, outlet screw machine two one end of sack cleaner, screw machine two the other end descends raw material storage communicatively, and the side of sack cleaner is provided with ash output opening, is discharged by the residue flue dust in sack cleaner by suction fan by hot gas chimney.
2. a kind of iron scale oxidation treatment device according to claim 1, is characterized in that: described oxidation kiln pier is 3, and motor one, master wheel one are arranged on the side of middle oxidation kiln pier.
3. a kind of iron scale oxidation treatment device according to claim 1, is characterized in that: described cooling kiln pier is 3, and motor two, master wheel two are arranged on the side of middle cooling kiln pier.
4. a kind of iron scale oxidation treatment device according to claim 1, is characterized in that: described rotating cylinder one is 100-300mm with the spacing of high-temperature fibre cotton.
5. a kind of iron scale oxidation treatment device according to claim 1, is characterized in that: described high-temperature fibre cotton is set to circular arc fanlike die block.
6. a kind of iron scale oxidation treatment device according to claim 1, is characterized in that: described burner is arranged on the side-lower of combustion chamber, and the burner port of burner aims at the Down Highway of rotating cylinder one.
7. a kind of iron scale oxidation treatment device according to claim 1, is characterized in that: described smoke outlet is arranged on the top of burner.
8. a kind of iron phosphorus oxidation treatment facility according to claim 5, is characterized in that: be provided with through hole in the middle of described module, oxidizing chamber outer casing inner wall is provided with anchor nails stuck-module.
9. a kind of iron scale oxidation treatment device according to claim 1, is characterized in that: be right cylinder in the middle of described interchanger, upper and lower two ends are cone, are provided with the vertical tubule of 5-100 root in the middle of described right cylinder.
CN201420567001.XU 2014-09-29 2014-09-29 A kind of iron scale oxidation treatment device Withdrawn - After Issue CN204138359U (en)

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CN201420567001.XU CN204138359U (en) 2014-09-29 2014-09-29 A kind of iron scale oxidation treatment device

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Application Number Priority Date Filing Date Title
CN201420567001.XU CN204138359U (en) 2014-09-29 2014-09-29 A kind of iron scale oxidation treatment device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104261484A (en) * 2014-09-29 2015-01-07 南京新中磁电技术工程有限公司 Iron scale oxidation treatment device
CN105292990A (en) * 2015-12-09 2016-02-03 攀枝花钢城集团有限公司 Strontium ferrite pre-sintering ball material cooling and storing system and process

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104261484A (en) * 2014-09-29 2015-01-07 南京新中磁电技术工程有限公司 Iron scale oxidation treatment device
CN104261484B (en) * 2014-09-29 2016-04-13 南京新中磁电技术工程有限公司 A kind of iron scale oxidation treatment device
CN105292990A (en) * 2015-12-09 2016-02-03 攀枝花钢城集团有限公司 Strontium ferrite pre-sintering ball material cooling and storing system and process

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Granted publication date: 20150204

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