CN204136371U - A kind of braking anti-loose structure for hydraulic injection molding machine formula gear mould adjusting mechanism - Google Patents

A kind of braking anti-loose structure for hydraulic injection molding machine formula gear mould adjusting mechanism Download PDF

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Publication number
CN204136371U
CN204136371U CN201420553497.5U CN201420553497U CN204136371U CN 204136371 U CN204136371 U CN 204136371U CN 201420553497 U CN201420553497 U CN 201420553497U CN 204136371 U CN204136371 U CN 204136371U
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China
Prior art keywords
mode transfer
brake
shuttle valve
port
motor
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Expired - Fee Related
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CN201420553497.5U
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Chinese (zh)
Inventor
王闯
叶国良
惠杰
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Wuxi Haitian Machinery Co Ltd
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Wuxi Haitian Machinery Co Ltd
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Abstract

The utility model discloses a kind of braking anti-loose structure for hydraulic injection molding machine formula gear mould adjusting mechanism; comprise mechanical brake device, shuttle valve and brake circuit; mechanical brake device is located at the inside of mode transfer brake motor, comprises tripping spring, brake piston, disk brake pad.Brake circuit comprises the first oil pipe, the second oil pipe, the first loop, second servo loop and oil circuit control, and T mouth is communicated with through the first oil pipe with the right port of shuttle valve; The right port of shuttle valve is communicated with through second servo loop with the first hydraulic fluid port; P mouth is communicated with through the second oil pipe with the left port of shuttle valve; The left port of shuttle valve and the second hydraulic fluid port are through the first circuit communication.Advantage is: solve in stoste pressure motor mould adjusting mechanism; the mode transfer rotating due to motor internal leakage, hydraulic circuit leakage and the lower mode transfer gear produced of machine vibration impact and cause is loosening; make the stability of injection machine, reliability improves greatly; this structure installment, transformation simultaneously conveniently; compact conformation, take up room little, with low cost, braking is reliable.

Description

A kind of braking anti-loose structure for hydraulic injection molding machine formula gear mould adjusting mechanism
Technical field
The utility model relates to a kind of injection machine mould adjusting mechanism, especially a kind of braking anti-loose structure for hydraulic injection molding machine formula gear mould adjusting mechanism.
Background technology
In injection machine, mode transfer is a very important process, and the quality of mode transfer has direct impact to final products, and therefore the quality of mould adjusting mechanism also can determine the quality of whole injection machine.
In existing injection machine mode transfer design, as shown in Figure 1 and Figure 2, output shaft 8-5 and the mode transfer pinion 21 of mode transfer brake motor 8 are connected as a single entity, die adjustment valve 22 is connected with the oil inlet and outlet of mode transfer brake motor 8, die adjustment valve 22 power-off in process of production, spool is in meta, and mode transfer brake motor 8 oil inlet and oil return road cuts off, and now the output shaft 8-5 of mode transfer brake motor 8 is in stationary state.Due to hydraulic system certainly exist in unload Lou and pressure loss, mode transfer brake motor 8 internal pressure can reduce gradually, the spline resistance produced for output shaft 8-5 when mode transfer brake motor is inner is not enough to overcome mode transfer screw 5, bull gear 2 grade in production of machinery process due to vibration, impact the rotatory force produced, then now mode transfer screw 5 and pull bar 6 will produce relative rotation, the relative pull bar 6 of tailgate 1 is caused to do microdisplacement forward or backward, such displacement is accumulative can cause mould to close tightly not produce defective or overtime the warnings shutdown of high-voltage lock mould of goods overlap, have a strong impact on the normal production of client.
In current industry for this type of be the solution of topic mainly when machine generation mode transfer loosens, replacing mode transfer brake motor 8 or die adjustment valve 22, can alleviate the problem of mode transfer pine so in a short time, but not be effective solution.
It is the adjusting device disclosing a kind of injection machine in the patent of 201220688970.1 at application number, comprise pull bar, mode transfer gear, screw gland, gripper shoe, screw pad, mode transfer screw, tailgate, screw pad is assembled on tailgate by pull bar together with mode transfer screw, mode transfer screw is supported by gripper shoe, screw gland is fixed on tailgate together with gripper shoe, and mode transfer gear stationary positioned is on mode transfer screw.The utility model is owing to being merged into a part by gripper shoe, thickness easily ensures, its critical size only has two accessory sizes to control, so not only meet mode transfer precision and open closing precision, simultaneously because number of parts is less, easier at fit on, compacter in structure.Oil site can be placed in automatic lubricating system simultaneously, adjusting device be safeguarded easier.
It is the mould adjusting mechanism disclosing a kind of injection machine in the patent of 201210205055.7 at application number; comprise: adjustment nut, rear pattern plate, gland and extend into the pull bar of described adjustment nut and rear pattern plate respectively; described adjustment nut surface is provided with keyway and flange; described adjustment nut connects mode transfer gear by key; described mode transfer gear is immobilizated in the surface of described adjustment nut by back-up ring, gland accommodates the flange of described adjustment nut by nut with described rear pattern plate phase fixing.By this structure, the mould adjusting mechanism structure of injection machine can be made more reasonable, and bearing capacity is strong, and stress is less, improves the mode transfer precision of mould adjusting mechanism.
Be disclose a kind of mold adjusting anti-loose device for injection molding machine in the patent of 201110133659.0 at application number, it arranges an erection support on the rear pattern plate installing injection machine mode transfer gear train, erection support arranges through hole, in through hole, push rod is set, one end of push rod heads into the teeth groove on adjustment nut, the other end is connected with connecting pin through through hole and spring, and connecting pin is connected with pole, and pole is connected with handle; Connecting pin, pole and handle form bar linkage structure; Structure of the present invention is simple, and fix adjustment nut by push rod, effectively prevent the pine of mode transfer structure to move back, it is also quite convenient to use.
Utility model content
The purpose of this utility model is to make up the deficiencies in the prior art, provides a kind of and avoids mode transfer to loosen, brakes the braking anti-loose structure for hydraulic injection molding machine formula gear mould adjusting mechanism reliable, stability is strong.
In order to reach the purpose of this utility model, technical scheme is as follows:
A kind of braking anti-loose structure for hydraulic injection molding machine formula gear mould adjusting mechanism; injection machine comprises: mode transfer pinion, Y-valve and be provided with the mode transfer brake motor of gerotor motor; described mode transfer brake motor is provided with the first hydraulic fluid port, the second hydraulic fluid port; described Y-valve has P mouth and T mouth; it is characterized in that: described braking anti-loose structure comprises mechanical brake device, shuttle valve and brake circuit
Described mechanical brake device is arranged on the inside of mode transfer brake motor, and described mechanical brake device comprises tripping spring, brake piston, disk brake pad,
Described disk brake pad is arranged on the right side of mode transfer brake motor inside, and tripping spring is connected with the left side of mode transfer brake motor inside, and described disk brake pad is close in one end of brake piston, and the other end is connected with described tripping spring,
Define one between described brake piston and described disk brake pad and open chamber,
Described brake circuit comprises: the first oil pipe, the second oil pipe, the first loop, second servo loop and oil circuit control,
T mouth is communicated with by the first oil pipe with the right port of shuttle valve; The right port of shuttle valve is communicated with by second servo loop with the first hydraulic fluid port; P mouth is communicated with by the second oil pipe with the left port of shuttle valve; The left port of shuttle valve and the second hydraulic fluid port pass through the first circuit communication,
Described mode transfer brake motor is also provided with braking hydraulic fluid port, and described braking hydraulic fluid port is communicated with unlatching chamber, and the middle port of shuttle valve is communicated with braking hydraulic fluid port by oil circuit control,
Left port and the right port of shuttle valve interconnect, and its connecting pipeline is provided with steel ball.
As preferred technical scheme: the afterbody of described gerotor motor is provided with draining joint, described draining joint is connected drain mast, and described drain mast is communicated with fuel tank.
As preferred technical scheme: also comprise output shaft, described gerotor motor, mechanical brake device and mode transfer pinion are connected with described output shaft axle simultaneously, and mechanical brake device is between described gerotor motor and mode transfer pinion.
The beneficial effect that the utility model has:
Solve in original hydraulic motor mould adjusting mechanism; the mode transfer rotating due to motor internal leakage, hydraulic circuit leakage and the lower mode transfer gear produced of machine vibration impact and cause is loosening; make the stability of injection machine, reliability improves greatly; this structure installment, transformation simultaneously conveniently; compact conformation, take up room little, with low cost, braking is reliable.
Accompanying drawing explanation
Fig. 1 is the structural representation of the original mould adjusting mechanism of injection machine;
Fig. 2 is the loop design schematic diagram of the original mould adjusting mechanism of injection machine;
Fig. 3 is the structural representation of mould adjusting mechanism of the present utility model;
Fig. 4 is the circuit diagram of mode transfer of the present utility model braking.
Detailed description of the invention
Below in conjunction with embodiment, the utility model is further described, but protection domain of the present utility model is not only confined to embodiment.
As shown in Figure 3, Figure 4, a kind of braking anti-loose structure for hydraulic injection molding machine formula gear mould adjusting mechanism, mould adjusting mechanism comprises mode transfer assembly and braking locking gear.Mode transfer assembly is made up of parts such as tailgate 1, pull bar 6, mode transfer screw 5, bull gear 2, alignment pin 3, alignment pin bearing 4, screw 7, Y-valves 13, mode transfer assembly is connected by mode transfer pinion 21 with mode transfer brake motor 8, mode transfer pinion 21 and bull gear 2 are connected with a joggle, and mode transfer brake motor 8 to be installed on motor base 9 by hold-down screw 11 and to be fixed by hold-down screw 11 with tailgate 1.
Y-valve 13 has P mouth and T mouth, and P mouth connects power source, T mouth connected tank.
Be provided with gerotor motor 8-1 in mode transfer brake motor 8, mode transfer brake motor 8 be provided with the first hydraulic fluid port 15, second hydraulic fluid port 16, braking hydraulic fluid port 17 and draining joint 18.
Braking anti-loose structure comprises mechanical brake device, shuttle valve 12 and brake circuit,
Mechanical brake device is arranged on the inside of mode transfer brake motor 8, and mechanical brake device comprises tripping spring 8-2, brake piston 8-3, disk brake pad 8-4, output shaft 8-5 and leakage passage C.Gerotor motor 8-1, mechanical brake device and mode transfer pinion 21 are connected with output shaft 8-5 axle simultaneously, and mechanical brake device is between gerotor motor 8-1 and mode transfer pinion 21.
Disk brake pad 8-4 is arranged on the right side of mode transfer brake motor 8 inside, tripping spring 8-2 is connected with the left side of mode transfer brake motor 8 inside, disk brake pad 8-4 is close in one end of brake piston 8-3, the other end is connected with tripping spring 8-2, defines one and open chamber 8-6 between brake piston 8-3 and disk brake pad 8-4.
Brake circuit comprises: the first oil pipe 14, second oil pipe 27, first loop 28, second servo loop 29 and oil circuit control 20.
The T mouth of Y-valve 13 is communicated with by the first oil pipe 14 with the right port of shuttle valve 12; The right port of shuttle valve 12 is communicated with by second servo loop 29 with the first hydraulic fluid port 15; P mouth is communicated with by the second oil pipe 27 with the left port of shuttle valve 12; The left port of shuttle valve 12 is communicated with by the first loop 28 with the second hydraulic fluid port 16,
Braking hydraulic fluid port 17 is communicated with unlatching chamber 8-6, and the middle port of shuttle valve 12 is communicated with braking hydraulic fluid port 17 by oil circuit control 20.Left port and the right port of shuttle valve 12 interconnect, and its connecting pipeline is provided with steel ball 12-1.
The afterbody of gerotor motor 8-1 is provided with draining joint 18, draining joint 18 is connected and has drain mast 19, drain mast 19 is communicated with fuel tank, leakage passage C connects fuel tank by the draining joint 18 of mode transfer brake motor 8 afterbody and drain mast 19 etc., leakage passage C mainly lays down the fluid opened chamber 8-6 and leaked into by brake piston 8-3, prevents the opening pressure producing back pressure at tripping spring 8-2 place and then affect brake piston 8-3.
In use, the built-in brake spring 8-2 of mode transfer brake motor 8 presets certain compression stress, brake piston 8-3 is made to compress disk brake pad 8-4 under spring force, disk brake pad 8-4 produces static torque under the effect of frictional force, thus make output shaft 8-5 be in on-position, be now with the Y-valve 13 of meta off-load function to be in unloading condition, when injection machine needs mode transfer precession to do, the left electromagnet 208 of Y-valve 13 obtains electric, spool in electromagnetic force lower slider to left electromagnet 208 one end, pressure oil enters Y-valve 13 from P mouth, shuttle valve 12 is connected to by the second oil pipe 27, the steel ball 12-1 entered in shuttle valve 12 Hou mono-tunnel control oil promotion shuttle valve 12 moves to right-hand member and is shut by shuttle valve 12 home loop, now control oil and enter unlatching chamber 8-6 from shuttle valve 12 meta by brake circuit 20 and joint 17, produce an opening pressure contrary with tripping spring 8-2 active force, act on brake piston 8-3 and overcome default tripping spring 8-2 compression stress, when opening pressure is greater than the compression stress of tripping spring 8-2, thrust on disk brake pad 8-4 reduces gradually, now a road hydraulic oil enters gerotor motor 8-1 by the first loop 28 and the second hydraulic fluid port 16, make it the turning moment produced under the driving of hydraulic oil, when this turning moment is greater than the static torque of disk brake pad 8-4 generation, then motor output shaft 8-5 starts to turn clockwise, mode transfer pinion 21 is driven to rotate, and then drive mode transfer bull gear 2 to rotate, final drive 4 mode transfer screws 5 rotate along pull bar 6 and form mode transfer action forward, now gerotor motor 8-1 reuse mouth enters shuttle valve 12 by second servo loop 29, then enters Y-valve 13 from the first hydraulic fluid port 15 by the first oil pipe 14, lets out in fuel tank eventually through T mouth.Electromagnet power-off at the end of mode transfer, the spool of Y-valve 13 is reset to meta under spring force, now mode transfer brake motor 8 and shuttle valve 12, first hydraulic fluid port 15, second hydraulic fluid port 16 connect fuel tank, steel ball 12-1 is in centre, the obstructed oil of brake circuit 20, therefore brake piston 8-3 promotes disk brake pad 8-4 and compresses under tripping spring 8-2 effect, produces specified static torque and output shaft 8-5 is maintained static reliably, thus define brake force.
Operation principle when mode transfer moves back is substantially identical with above-mentioned, during mode transfer, the right electromagnet 209 of Y-valve 13 obtains electric, spool in electromagnetic force lower slider to right electromagnet 209 one end, pressure oil enters Y-valve 13 from P mouth, shuttle valve 12 is connected to by the first oil pipe pipe 14, the steel ball 12-1 entered in shuttle valve 12 Hou mono-tunnel control oil promotion shuttle valve 12 moves to left end and is shut by shuttle valve 12 home loop, now control oil and enter unlatching chamber 8-6 from shuttle valve 12 meta by brake circuit 20 and joint 17, produce an opening pressure contrary with tripping spring 8-2 active force, act on brake piston 8-3 and overcome default tripping spring 8-2 compression stress, when opening pressure is greater than tripping spring 8-2 compression stress, thrust on disk brake pad 8-4 reduces gradually, now a road hydraulic oil enters gerotor motor 8-1 by second servo loop 29 and the first hydraulic fluid port 15, make it the turning moment produced under the driving of hydraulic oil, when this turning moment is greater than the static torque of disk brake pad 8-4 generation, then motor output shaft 8-5 starts to be rotated counterclockwise, mode transfer pinion 21 is driven to rotate, and then drive mode transfer bull gear 2 to rotate, final drive 4 mode transfer screws 5 rotate along pull bar 6 and form mode transfer action forward, now gerotor motor 8-1 reuse mouth enters shuttle valve 12 by the first loop 28, then enters Y-valve 13 from the second hydraulic fluid port 16 by the second oil pipe 27, lets out in fuel tank eventually through T mouth.Electromagnet power-off at the end of mode transfer, the spool of Y-valve 13 is reset to meta under spring force, now mode transfer brake motor 8 and shuttle valve 12, first hydraulic fluid port 15, second hydraulic fluid port 16 connects fuel tank, brake piston 8-3 promotes disk brake pad 8-4 and compresses under spring 8-2 effect, producing specified static torque makes output shaft 8-5 maintain static reliably, thus define brake force pinning mode transfer pinion 21 and then force fixing mode transfer bull gear 2 to make it not rotate action, thus eventually through the engagement between gear limit assembly such as mode transfer such as mode transfer screw 5 grade rotation loosen, play restriction mode transfer structure in process of production due to motor internal leakage, the mode transfer that hydraulic circuit is revealed and the lower mode transfer screw 5 produced of machine vibration impact rotates and causes loosens.
A kind of braking anti-loose structure for hydraulic injection molding machine formula gear mould adjusting mechanism of the utility model; solve in original hydraulic motor mould adjusting mechanism and loosen because motor internal leakage, hydraulic circuit leakage and the lower mode transfer gear produced of machine vibration impact rotate the mode transfer caused; make the stability of injection machine, reliability improves greatly; the method result is compact simultaneously; install, transformation is convenient, with low cost, braking is reliable.
Last it is noted that above embodiment only in order to illustrate the utility model and and technical scheme described by unrestricted the utility model, therefore, although this description has been described in detail the utility model with reference to each above-mentioned embodiment, but, those of ordinary skill in the art is to be understood that, still can modify to the utility model or equivalent replacement, and all do not depart from technical scheme and the improvement thereof of spirit and scope of the present utility model, it all should be encompassed in right of the present utility model.

Claims (3)

1. the braking anti-loose structure for hydraulic injection molding machine formula gear mould adjusting mechanism; injection machine comprises: mode transfer pinion (21), Y-valve (13) and be provided with the mode transfer brake motor (8) of gerotor motor (8-1); described mode transfer brake motor (8) is provided with the first hydraulic fluid port (15), the second hydraulic fluid port (16); described Y-valve (13) has P mouth and T mouth; it is characterized in that: described braking anti-loose structure comprises mechanical brake device, shuttle valve (12) and brake circuit
Described mechanical brake device is arranged on the inside of mode transfer brake motor (8), and described mechanical brake device comprises tripping spring (8-2), brake piston (8-3), disk brake pad (8-4),
Described disk brake pad (8-4) is arranged on the inner right side of mode transfer brake motor (8), tripping spring (8-2) is connected with the left side of mode transfer brake motor (8) inside, described disk brake pad (8-4) is close in one end of brake piston (8-3), the other end is connected with described tripping spring (8-2)
Define one between described brake piston (8-3) and described disk brake pad (8-4) and open chamber (8-6),
Described brake circuit comprises: the first oil pipe (14), the second oil pipe (27), the first loop (28), second servo loop (29) and oil circuit control (20),
T mouth is communicated with by the first oil pipe (14) with the right port of shuttle valve (12); The right port of shuttle valve (12) is communicated with by second servo loop (29) with the first hydraulic fluid port (15); P mouth is communicated with by the second oil pipe (27) with the left port of shuttle valve (12); The left port of shuttle valve (12) is communicated with by the first loop (28) with the second hydraulic fluid port (16),
Described mode transfer brake motor (8) is also provided with braking hydraulic fluid port (17), described braking hydraulic fluid port (17) is communicated with unlatching chamber (8-6), the middle port of shuttle valve (12) is communicated with braking hydraulic fluid port (17) by oil circuit control (20)
Left port and the right port of shuttle valve (12) interconnect, and its connecting pipeline are provided with steel ball (12-1).
2. the braking anti-loose structure for hydraulic injection molding machine formula gear mould adjusting mechanism according to claim 1; it is characterized in that: the afterbody of described gerotor motor (8-1) is provided with draining joint (18); described draining joint (18) is connected drain mast (19), and described drain mast (19) is communicated with fuel tank.
3. the braking anti-loose structure for hydraulic injection molding machine formula gear mould adjusting mechanism according to claim 1; it is characterized in that: also comprise output shaft (8-5); described gerotor motor (8-1), mechanical brake device and mode transfer pinion (21) are connected with described output shaft (8-5) axle simultaneously, and mechanical brake device is positioned between described gerotor motor (8-1) and mode transfer pinion (21).
CN201420553497.5U 2014-09-24 2014-09-24 A kind of braking anti-loose structure for hydraulic injection molding machine formula gear mould adjusting mechanism Expired - Fee Related CN204136371U (en)

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CN201420553497.5U CN204136371U (en) 2014-09-24 2014-09-24 A kind of braking anti-loose structure for hydraulic injection molding machine formula gear mould adjusting mechanism

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Application Number Priority Date Filing Date Title
CN201420553497.5U CN204136371U (en) 2014-09-24 2014-09-24 A kind of braking anti-loose structure for hydraulic injection molding machine formula gear mould adjusting mechanism

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104309087A (en) * 2014-09-24 2015-01-28 无锡海天机械有限公司 Injection molding machine die adjusting mechanism with brake locking structure, and die adjusting method thereof
CN111433480A (en) * 2018-09-10 2020-07-17 Kyb株式会社 Brake system and hydraulic motor provided with same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104309087A (en) * 2014-09-24 2015-01-28 无锡海天机械有限公司 Injection molding machine die adjusting mechanism with brake locking structure, and die adjusting method thereof
CN111433480A (en) * 2018-09-10 2020-07-17 Kyb株式会社 Brake system and hydraulic motor provided with same
CN111433480B (en) * 2018-09-10 2021-10-26 Kyb株式会社 Brake system and hydraulic motor provided with same

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20150204

Termination date: 20170924