CN204122707U - Die casting exothermic mixture batcher - Google Patents
Die casting exothermic mixture batcher Download PDFInfo
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- CN204122707U CN204122707U CN201420345209.7U CN201420345209U CN204122707U CN 204122707 U CN204122707 U CN 204122707U CN 201420345209 U CN201420345209 U CN 201420345209U CN 204122707 U CN204122707 U CN 204122707U
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- exothermic mixture
- die casting
- feed pipe
- spiral transferring
- transferring feed
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Abstract
The utility model relates to a kind of die casting exothermic mixture batcher, belongs to technical field of mechanical equipment.The utility model is by travelling car, spiral feeding mechanism, camera monitoring system, electric control system combines, quantitative exothermic mixture is loaded loading hopper in advance, when needs add exothermic mixture, promote travelling car to pouring pit edge, the upper and lower angle of adjustment converying feeding tube is controlled by electric pushrod, travelling car Guide vehicle wheel adjustment converying feeding tube move left and right angle, guiding material pipe is made to aim at the ingot mould center injecting molten steel in pouring pit, press the start button on electric control box, motor drives reductor to drive spiral feeding mechanism, exothermic mixture is transported to guiding material pipe by helical blade, equably exothermic mixture is added the ingot mould injecting molten steel by material scattering device, infrared camera can monitor the situation that exothermic mixture adds, the utility model achieves die casting industry in the presence of a harsh environment, plant equipment substitutes hand feed.
Description
Technical field
The utility model relates to a kind of die casting exothermic mixture batcher, belongs to technical field of mechanical equipment.
Background technology
Adding of usual die casting exothermic mixture, by steel worker, packed heating agent is manually dropped into the ingot mould injecting molten steel, this mode manually adding exothermic mixture, because operating environment is severe, pouring pit, along having certain distance from ingot mould in pouring pit, manually drops in the process of exothermic mixture, the bad grasp in ingot mould center, part exothermic mixture is scattered in outside ingot mould, is difficult to reach accurate location, quantitative smelting process required precision.
Summary of the invention
The purpose of this utility model is to provide one to improve ingot quality, and substitutes artificial exactly to the ingot mould feed injecting molten steel, reduces the die casting exothermic mixture batcher of labour intensity.
technical solution:
The utility model comprises: loading hopper, spiral feeding mechanism, spiral feeding mechanism comprises: spiral transferring feed pipe and the power transmission shaft being positioned at spiral transferring feed pipe, power transmission shaft one end is connected with motor by reductor, and the power transmission shaft other end is connected with spiral transferring feeding pipe port place bearing; Top, spiral transferring feed pipe one end is provided with the charging aperture be fixedly connected with loading hopper, is provided with and the discharging opening of expecting that pipe is fixedly connected with that leads bottom the spiral transferring feed pipe other end.
Further: guiding material pipe bottom is provided with and makes the homodisperse material scattering device of material, and material scattering device profile is taper, and material scattering device and guiding expect to be provided with gap between pipe.
Further: spiral transferring feed pipe is connected by jockey with travelling car, and travelling car comprises vehicle frame, vehicle frame is provided with directed wheel, guiding wheel.
Further: described jockey comprises: bearing pin and rotary support, bearing pin is arranged in the middle part of spiral transferring feed pipe, and bearing pin is flexibly connected with rotary support, and rotary support is fixedly connected with travelling car top.
Further: frame panel is also provided with hold-down support, the fixed cover on hold-down support is flexibly connected with electric pushrod one end, and the electric pushrod other end is fixedly connected with spiral transferring feed pipe.
Further: spiral transferring feed pipe Single port is provided with flange, and flange is equipped with bearing.
Further: spiral transferring feed pipe side is provided with camera monitoring device, camera monitoring device comprises: vertical mechanism, protection cylinder, vertical mechanism is arranged with bearing block, the two ends of rotating shaft are arranged in the swivel bearing of bearing block, rotating shaft is fixed on connecting plate by set bolt, and swivel bearing is locked by locking nut; Bearing block lower end is fixedly connected with protection cylinder, and the protection cylinder other end is provided with quartz glass and fixes perspective board, and quartz glass is fixed perspective board and is provided with quartz glass, is provided with infrared camera in protection cylinder.
Further: loading hopper side is provided with monitoring and observation screen.
Further: described travelling car is equipped with electric control box, be provided with Electric Machine Control components and parts, electric pushrod balancing boom device, camera monitoring device power switch in electric control box.
the utility model advantage:
The utility model is when bad environments, substitute operator, the exothermic mixture of below 80kg weight can be loaded loading hopper in advance by technique weight demands, when operation needs to add exothermic mixture, promote travelling car to pouring pit edge, ingot mould center aimed at by guiding material pipe, press start button on electric control box, motor drives reductor to drive spiral feeding mechanism, exothermic mixture is transported to guiding material pipe by helical blade, uniformly exothermic mixture is added the ingot mould injecting molten steel by material scattering device, vertical mechanism remains that infrared camera is vertical with molten steel surface, by operating personnel by monitoring and observation screen, observe the situation that exothermic mixture adds.The height of converying feeding tube controls adjustment by electric pushrod, and the left and right angle adjustment of converying feeding tube, is completed by two directive wheels of travelling car, uses the utility model to improve ingot quality.
Accompanying drawing explanation
Fig. 1 is the utility model assembly figure;
Fig. 2 is the utility model travelling car structure chart;
Fig. 3 is the utility model screw feeder system schematic;
Fig. 4 is the utility model camera monitoring device sectional view;
Fig. 5 is vertical mechanism sectional view;
Fig. 6 is electric pushrod hold-down support partial view;
Fig. 7 is the A-A figure of Fig. 6.
Detailed description of the invention
The utility model comprises: loading hopper 3, spiral feeding mechanism 2, spiral feeding mechanism 2 comprises: spiral transferring feed pipe 18 and the power transmission shaft 17 being positioned at spiral transferring feed pipe 18, power transmission shaft 17 one end is connected with motor 20 by reductor 21, power transmission shaft 17 other end is connected with spiral transferring feed pipe 18 port bearing 13, top, spiral transferring feed pipe 18 one end is provided with the charging aperture be fixedly connected with loading hopper 3, is provided with and the discharging opening of expecting that pipe 22 is fixedly connected with that leads bottom spiral transferring feed pipe 18 other end.
Described guiding material pipe 22 bottom is provided with and makes the homodisperse material scattering device 23 of material, and material scattering device 23 profile is taper, and material scattering device 23 and guiding expect to be provided with gap between pipe 22.
Described spiral transferring feed pipe 18 is connected by jockey with travelling car 5, and travelling car 5 comprises vehicle frame 7, vehicle frame 7 is provided with 2 directed wheels 6 and 2 guiding wheels 12, for adjusting the left and right directions of spiral transferring feed pipe 18 feed.
In the middle part of described spiral transferring feed pipe 18, bearing pin 19 is flexibly connected with rotary support 8, and rotary support 8 is fixedly connected with travelling car 5 top, when electric pushrod 10 moves, and the height direction of adjustment spiral transferring feed pipe 18 feed.
Described vehicle frame 7 base plate is also provided with hold-down support 11, hold-down support 11 is arranged with location-plate 34, location-plate 34 is provided with fixed cover 35, location-plate 34 and fixed cover 35 are fixed by fastening bolt 36, on electric pushrod 10, one end is arranged with gudgeon, the other end is provided with bearing pin, and gudgeon and position are surely overlapped 35 and be flexibly connected, and bearing pin is flexibly connected with spiral transferring feed pipe 18.
Described spiral transferring feed pipe 18 Single port is provided with flange 14, and flange 14 is built with bearing 13.
Described spiral transferring feed pipe 18 side is provided with camera monitoring device 1, camera monitoring device 1 comprises: vertical mechanism 28, protection cylinder 31, vertical mechanism 28 is arranged with bearing block 30, the two ends of rotating shaft 29 are arranged in the swivel bearing of bearing block 30, rotating shaft 29 is fixed on connecting plate 15 by set bolt 32, and swivel bearing is locked by locking nut 33; Bearing block 30 lower end is fixedly connected with protection cylinder 31, and protection cylinder 31 other end is provided with quartz glass and fixes perspective board 24, and quartz glass is fixed perspective board 24 and is provided with quartz glass 25, is provided with infrared camera 26 in protection cylinder 31.Vertical mechanism 28 remains that infrared camera 26 is vertical with molten steel surface, observes the situation that exothermic mixture adds at any time.
Described loading hopper 3 side is provided with monitoring and observation screen 4, observes feed situation for operating personnel.
Described travelling car 5 is equipped with electric control box, in electric control box, is provided with Electric Machine Control components and parts, electric pushrod balancing boom device, camera monitoring device 1 power switch.
the course of work is as follows:the exothermic mixture of technological requirement weight is loaded in loading hopper 3, promote travelling car 5 to pouring pit edge, the position of adjustment converying feeding tube 18, guiding material pipe 22 is made to aim at the center of ingot mould in pouring pit, press the start button on electric control box 9, motor 20 drives reductor 21 to drive power transmission shaft 17 to rotate, exothermic mixture moves in guiding material pipe 22 by helical blade 16 in converying feeding tube 18, the height being fixed on the guiding material pipe 22 on converying feeding tube 18 is adjusted by electric pushrod 10, the left and right angle of converying feeding tube 18 is adjusted by the guiding wheel 12 of travelling car 5, quantitative exothermic mixture adds by guiding material pipe 22 ingot mould injecting molten steel uniformly through material scattering device 23, for meeting technological requirement, observe the accuracy adding exothermic mixture, by connecting plate 15, camera monitoring device 1 is installed in exothermic mixture material scattering device 23 exit side by side, monitoring exothermic mixture adds situation, between connecting plate 15 and camera monitoring device 1, vertical mechanism 28 is installed, no matter how the angle of converying feeding tube 18 changes, the viewing angle of infrared camera 26 can be made vertical with molten steel surface all the time, for avoiding hot molten steel radiation to the damage of infrared camera 26, protection cylinder 31 has been installed, perspective board 24 fixed by quartz glass, quartz glass 25, infrared camera set bolt 27.
Claims (9)
1. die casting exothermic mixture batcher, it is characterized in that, comprise: loading hopper (3), spiral feeding mechanism (2), spiral feeding mechanism (2) comprising: spiral transferring feed pipe (18) and be positioned at the power transmission shaft (17) of spiral transferring feed pipe (18), power transmission shaft (17) one end is connected with motor (20) by reductor (21), power transmission shaft (17) other end is connected with spiral transferring feed pipe (18) port bearing (13), spiral transferring feed pipe (18) top, one end is provided with the charging aperture be fixedly connected with loading hopper (3), be provided with bottom spiral transferring feed pipe (18) other end and expect to manage the discharging opening that (22) be fixedly connected with leading.
2. die casting exothermic mixture batcher according to claim 1, it is characterized in that, guiding material pipe (22) bottom is provided with and makes the homodisperse material scattering device of material (23), and material scattering device (23) profile is taper, and material scattering device (23) is provided with gap with leading to expect to manage between (22).
3. die casting exothermic mixture batcher according to claim 1, it is characterized in that, spiral transferring feed pipe (18) is connected by jockey with travelling car (5), and travelling car (5) comprises vehicle frame (7), vehicle frame (7) is provided with directed wheel (6), guiding wheel (12).
4. die casting exothermic mixture batcher according to claim 3, it is characterized in that, jockey comprises: bearing pin (19) and rotary support (8), bearing pin (19) is arranged on spiral transferring feed pipe (18) middle part, and be flexibly connected with rotary support (8), rotary support (8) is fixedly connected with travelling car (5) top.
5. die casting exothermic mixture batcher according to claim 3, it is characterized in that, vehicle frame (7) base plate is also provided with hold-down support (11), fixed cover (35) on hold-down support (11) is flexibly connected with electric pushrod (10) one end, and electric pushrod (10) other end is flexibly connected with spiral transferring feed pipe (18).
6. die casting exothermic mixture batcher according to claim 1 or 3, is characterized in that, spiral transferring feed pipe (18) Single port is provided with flange (14), flange (14) is equipped with bearing (13).
7. die casting exothermic mixture batcher according to claim 4, it is characterized in that, spiral transferring feed pipe (18) side is provided with camera monitoring device (1), camera monitoring device (1) comprising: vertical mechanism (28), protection cylinder (31), vertical mechanism (28) is arranged with bearing block (30), the two ends of rotating shaft (29) are arranged in the swivel bearing of bearing block (30), rotating shaft (29) is fixed on connecting plate (15) by set bolt (32), and swivel bearing is locked by locking nut (33); Bearing block (30) lower end is fixedly connected with protection cylinder (31); protection cylinder (31) other end is provided with quartz glass and fixes perspective board (24); quartz glass is fixed perspective board (24) and is provided with quartz glass (25), is provided with infrared camera (26) in protection cylinder (31).
8. die casting exothermic mixture batcher according to claim 1, it is characterized in that, loading hopper (3) side is provided with monitoring and observation screen (4).
9. die casting exothermic mixture batcher according to claim 3, it is characterized in that, described travelling car (5) is equipped with electric control box (9), in electric control box (9), is provided with Electric Machine Control components and parts, electric pushrod balancing boom device, camera monitoring device (1) power switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420345209.7U CN204122707U (en) | 2014-06-26 | 2014-06-26 | Die casting exothermic mixture batcher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420345209.7U CN204122707U (en) | 2014-06-26 | 2014-06-26 | Die casting exothermic mixture batcher |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204122707U true CN204122707U (en) | 2015-01-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420345209.7U Active CN204122707U (en) | 2014-06-26 | 2014-06-26 | Die casting exothermic mixture batcher |
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| Country | Link |
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| CN (1) | CN204122707U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104827016A (en) * | 2015-04-16 | 2015-08-12 | 中原特钢股份有限公司 | Die casting pit design of vehicle-mounted die casting steel pouring system |
| CN107138697A (en) * | 2017-06-19 | 2017-09-08 | 江苏永钢集团有限公司 | Mold the feeding device in vacuum pouring system |
| CN107470591A (en) * | 2017-08-07 | 2017-12-15 | 攀钢集团研究院有限公司 | For molding the adding apparatus and its Adding Way of auxiliary material |
-
2014
- 2014-06-26 CN CN201420345209.7U patent/CN204122707U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104827016A (en) * | 2015-04-16 | 2015-08-12 | 中原特钢股份有限公司 | Die casting pit design of vehicle-mounted die casting steel pouring system |
| CN104827016B (en) * | 2015-04-16 | 2017-03-01 | 中原特钢股份有限公司 | The molding hole method for designing of steel system is poured in a kind of vehicle-mounted molding |
| CN107138697A (en) * | 2017-06-19 | 2017-09-08 | 江苏永钢集团有限公司 | Mold the feeding device in vacuum pouring system |
| CN107470591A (en) * | 2017-08-07 | 2017-12-15 | 攀钢集团研究院有限公司 | For molding the adding apparatus and its Adding Way of auxiliary material |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |