A kind of LED planar lamp lamp panel automatic moulding production line
Technical field
The utility model relates to LED lamp illumination technical field, particularly relates to a kind of LED planar lamp lamp panel automatic moulding production line.
Background technology
Along with the fast development of LED technology, LED planar lamp is because of its good result of use, existing progressively replacement conventional grates lamp trend, but the lamp panel of LED planar lamp main parts size mainly adopts cold-reduced sheet to pass through folding brake manual flanging, knuckle at present, mash welder manual welding, the production method manufacture of half mechanical semi-hand, there is following deficiency: 1, because raw material adopt Uncoated sheet steel, need spray or plastic-blasting surface process in the lamp panel shaping later stage, complex process, and waste gas waste water can be produced, be unfavorable for environmental protection; 2, adopt half mechanical semi-hand production method to there is the problem that production efficiency is low, homogeneity of product is poor, urgently improve.
Summary of the invention
In view of above-mentioned deficiency, the utility model provides a kind of LED planar lamp lamp panel automatic moulding production line, can realize lamp panel automatic moulding, have production efficiency high, good product consistency, without the need to later stage surface treatment, realize the advantages such as environmental protection production.
A kind of LED planar lamp lamp panel automatic moulding production line, comprise the three-in-one elaborate servo computer feeder, punching mechanism and the numerical control transfer robot that connect setting successively, described punching mechanism comprises the raising shaping mould be separately positioned on successively on stamping machine, blanking and piercing die, wrapping mold, flanging cornerite mould, and the LED planar lamp lamp panel material that described LED planar lamp lamp panel automatic moulding production line is produced is Coil Coating Products.
Described raising shaping mould comprises de-plate, convex closure drift, the first lower bolster and the first lower bolster on the first upper bolster, the first die shoe, the first train wheel bridge, first, described convex closure drift is arranged on described first train wheel bridge, de-plate on described first, described first lower bolster is provided with convex closure die cavity, and the corner place of described first lower bolster also respectively studs with a counterdie insert.
Further, the corner place of the first lower bolster of described raising shaping mould is respectively provided with a convex tendon.
Described blanking and piercing die comprises the second upper bolster, the second die shoe, the second lower bolster and inner formword, train wheel bridge is provided with between the second described upper bolster and described inner formword, described train wheel bridge is provided with some groups of pierce punches, described pierce punch is through described inner formword, the limit, bottom surface four of described train wheel bridge is also provided with the patrix cutter block of insert structure, described inner formword corner place is respectively provided with the outer cutter block of an insert structure, and the corner place of described second lower bolster is respectively provided with the interior cutter block of an insert structure.
Described wrapping mold comprises the 3rd upper bolster, the 3rd die shoe, bound edge drift, the 3rd lower bolster, de-plate on the 3rd train wheel bridge and the 3rd is provided with successively below the 3rd described upper bolster, described bound edge drift is fixedly installed on the bottom surface surrounding of the 3rd described train wheel bridge, and described bound edge drift is insert structure.
Described flanging cornerite mould comprises de-plate and flanging cutter head in the 4th upper bolster, the 4th die shoe, the 4th lower bolster, the 4th lower bolster, the 4th, described flanging cutter head is fixed on the downside of described 4th upper bolster, the corner place of described flanging cutter head is also provided with the angle cutter block of insert structure, and described 4th lower bolster surrounding is also inlayed and is provided with lower die cutter block.
Further, the LED planar lamp lamp panel material that described LED planar lamp lamp panel automatic moulding production line is produced comprises and is not limited to Coil Coating Products.
Beneficial effect:
LED planar lamp lamp panel automatic moulding production line of the present utility model can realize full-automatic production, lamp panel four angles stretchings, flanging and bound edges once complete, numerical control transfer robot achieves the automated production of lamp panel, drastically increase production efficiency and homogeneity of product, production efficiency is high, artificial few, product precision is high, and uniformity is good; In mould, many places adopt insert structure design, are convenient to later period maintenance and change, can be arranged to different cornerite moulding simultaneously, very convenient; Raising shaping mould arranges some convex tendons, resilience when can effectively prevent lamp panel shaping.
Accompanying drawing explanation
Fig. 1 is the overall schematic of the utility model LED planar lamp lamp panel automatic moulding production line.
Fig. 2 is the utility model LED planar lamp lamp panel automatic moulding production line raising shaping moudle structure schematic diagram.
Fig. 3 is the utility model LED planar lamp lamp panel automatic moulding production line raising shaping mould explosive view.
Fig. 4 is the utility model LED planar lamp lamp panel automatic moulding production line blanking and piercing die structural representation.
Fig. 5 is the utility model LED planar lamp lamp panel automatic moulding production line blanking and piercing die explosive view.
Fig. 6 is the utility model LED planar lamp lamp panel automatic moulding production line wrapping mold explosive view.
Fig. 7 is the utility model LED planar lamp lamp panel automatic moulding production line flanging cornerite mould explosive view.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is further described:
Consult shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, a kind of LED planar lamp lamp panel automatic moulding production line, comprise the three-in-one elaborate servo computer feeder 6, punching mechanism and the numerical control transfer robot 5 that connect setting successively, described punching mechanism comprises the raising shaping mould 1 be separately positioned on successively on stamping machine, blanking and piercing die 2, wrapping mold 3, flanging cornerite mould 4, and the LED planar lamp lamp panel material that described LED planar lamp lamp panel automatic moulding production line is produced is Coil Coating Products.
Described raising shaping mould 1 comprises de-plate 103, convex closure drift 104, first lower bolster 105 and the first lower bolster 106 on the first upper bolster 101, first die shoe 107, first train wheel bridge 102, first, described convex closure drift 104 is arranged on described first train wheel bridge 102, de-plate 103 on described first, described first lower bolster 105 is provided with convex closure die cavity 108, and the corner place of described first lower bolster 105 also respectively studs with a counterdie insert 109.
Further, the corner place of the first lower bolster 105 of described raising shaping mould 1 is respectively provided with a convex tendon 110.
Described blanking and piercing die 2 comprises the second upper bolster 201, second die shoe 202, second lower bolster 206 and inner formword 204, train wheel bridge 203 is provided with between described second upper bolster 201 and described inner formword 204, described train wheel bridge 203 is provided with some groups of pierce punches 205, described pierce punch 205 is through described inner formword 204, the limit, bottom surface four of described train wheel bridge 203 is also provided with the patrix cutter block 207 of insert structure, described inner formword 204 4 jiaos of places are respectively provided with the outer cutter block 208 of an insert structure, the corner place of described second lower bolster 206 is respectively provided with the interior cutter block 209 of an insert structure.
Described wrapping mold comprises the 3rd upper bolster 301, the 3rd die shoe 306, bound edge drift 304, the 3rd lower bolster 305, de-plate 303 on the 3rd train wheel bridge 302 and the 3rd is provided with successively below the 3rd described upper bolster 301, described bound edge drift 304 is fixedly installed on the bottom surface surrounding of described 3rd train wheel bridge 302, and described bound edge drift 304 is insert structure.
Described flanging cornerite mould comprises de-plate 402 and flanging cutter head 403 in the 4th upper bolster 401, the 4th die shoe 407, the 4th lower bolster 405, the 4th lower bolster 406, the 4th, described flanging cutter head 403 is fixed on the downside of described 4th upper bolster 401, the corner place of described flanging cutter head 403 is also provided with the angle cutter block 408 of insert structure, and described 4th lower bolster 405 surrounding is also inlayed and is provided with lower die cutter block 404.
Further, the LED planar lamp lamp panel material that described LED planar lamp lamp panel automatic moulding production line is produced comprises and is not limited to Coil Coating Products.