CN204116883U - Based on the Configuration of Grinding-wheel Surface real time processing system of ARM - Google Patents
Based on the Configuration of Grinding-wheel Surface real time processing system of ARM Download PDFInfo
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- CN204116883U CN204116883U CN201420595842.1U CN201420595842U CN204116883U CN 204116883 U CN204116883 U CN 204116883U CN 201420595842 U CN201420595842 U CN 201420595842U CN 204116883 U CN204116883 U CN 204116883U
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- 238000012545 processing Methods 0.000 title claims abstract description 42
- 238000004891 communication Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims description 24
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 3
- 229910001651 emery Inorganic materials 0.000 description 9
- 238000012544 monitoring process Methods 0.000 description 8
- 238000013519 translation Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012876 topography Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a kind of Configuration of Grinding-wheel Surface real time processing system based on ARM, comprise microscope and be in the image acquisition units above microscope, also include ARM master control processing module, LCD MODULE and power module, ARM master control processing module comprise its operating system be (SuSE) Linux OS ARM core board and be in below ARM core board, and with the base plate of ARM core board snap-fit engagement, base plate has display screen interface, usb data interface, RS232 communication serial port, function button and reset key, function button, reset key, usb data interface and power module are electrically connected with the input end of ARM core board respectively, display screen interface is electrically connected with the output terminal of ARM core board, LCD MODULE is electrically connected with display screen interface, image acquisition units is electrically connected with usb data interface, RS232 communication serial port is connected with ARM core board double-direction control.The beneficial effects of the utility model are: achieve microminiaturization structural design, and install and carry more for convenience, cost is lower, and noiselessness, and job stability is strong, is suitable for working long hours.
Description
Technical field
The utility model relates to a kind of Configuration of Grinding-wheel Surface disposal system, particularly a kind of Configuration of Grinding-wheel Surface real time processing system based on ARM.
Background technology
Emery wheel is as the cutting tool in grinding, and working surface pattern greatly affects grinding performance.To the ACTIVE CONTROL that the precision measurement of Configuration of Grinding-wheel Surface will improve greatly to grinding, guarantee product quality, raise the efficiency and reduce waste product, also provide necessary reference by for abrasive wheel forming and correction.Tradition emery wheel appearance acquisition processing system, as shown in Figure 1, primarily of the microscope 1 ' be in above emery wheel 100, be in the image acquisition units 2 ' of microscope 1 ' top, be arranged on the data collecting card (not shown) in image acquisition units 2 ', wait four large parts compositions with industrial computer 3 ', this image acquisition units 2 ' is CCD camera, and during use, system realizes motion control and data processing by industrial computer 3 '.This kind of emery wheel appearance acquisition processing system, its industrial computer has bulky, and cost is high, the defect that power consumption is large, and industrial computer 3 ' and image acquisition units 2 ' need be carried out data by wire and transmitted and be connected, like this, traditional following problem of emery wheel appearance acquisition processing system ubiquity:
(1) a whole system bulk is large, and portability is poor, is unfavorable for the on-line analysis evaluation of surface topography;
(2) system is when long time continuous working, has instability;
(3) industrial computer noise is comparatively large, is requiring to impact measurement result in relatively high measurement environment.
In view of the above problems, the utility model people furthers investigate emery wheel appearance disposal system, and this case produces thus.
Utility model content
It is little that the purpose of this utility model is to provide a kind of volume, installs easy to carry, noiselessness, the Configuration of Grinding-wheel Surface real time processing system based on ARM that job stability is strong.
The technical solution of the utility model is such: a kind of Configuration of Grinding-wheel Surface real time processing system based on ARM, comprise microscope and be in the image acquisition units above microscope, this image acquisition units is CCD camera, also include ARM master control processing module, LCD MODULE and power module, above-mentioned ARM master control processing module comprise its operating system be (SuSE) Linux OS ARM core board and be in below ARM core board, and with the base plate of ARM core board snap-fit engagement, above-mentioned base plate has display screen interface, usb data interface, RS232 communication serial port, function button and reset key, above-mentioned functions button, reset key, usb data interface and above-mentioned power module are electrically connected with the input end of above-mentioned ARM core board respectively, above-mentioned display screen interface is electrically connected with the output terminal of above-mentioned ARM core board, above-mentioned LCD MODULE is electrically connected with above-mentioned display screen interface, above-mentioned image acquisition units is electrically connected with above-mentioned usb data interface, above-mentioned RS232 communication serial port is connected with above-mentioned ARM core board double-direction control.
The model of the master control process chip of above-mentioned ARM core board is S3C6410, and the size of above-mentioned ARM master control processing module is less than 3.5 cun.
Above-mentioned ARM master control processing module and power module collection are loaded in a box body, and above-mentioned box body offers for RS232 communication serial port, function button and reset key exposed window exposed respectively, above-mentioned LCD MODULE is arranged on the surface of above-mentioned box body.
Above-mentioned box body is fixedly mounted on outside above-mentioned CCD camera, above-mentioned box body offers for the exposed exposed window of usb data interface.
Above-mentioned CCD camera is erect and is installed in above-mentioned box body, and the bottom surface of above-mentioned box body offers the acquisition window for CCD camera collection.
Should realize as follows based on the disposal route of the Configuration of Grinding-wheel Surface real time processing system of ARM:
Disposal system and its computing machine being provided with (SuSE) Linux OS extraneous first to be carried out bi-directional data by the RS232 communication serial port of base plate and are transmitted and be connected by step 10, user, generate Configuration of Grinding-wheel Surface Processing Algorithm code by the ARM-Linux crossstool on computing machine again, utilize RS232 communication serial port by Configuration of Grinding-wheel Surface Processing Algorithm code migrating in the (SuSE) Linux OS root directory of ARM core board;
Step 20, start treatment system, and complete parameter configuration and liquid crystal display mode initialization block;
Step 30, image capture module gather the Configuration of Grinding-wheel Surface characteristic image that manifests of microscope, and are sent in ARM core board by the image collected and store;
The data-interface state that the reset key interface that the master control process chip of step 40, ARM core board reads function button interface that ARM core board is connected with function button, RM core board is connected with reset key is connected with usb data interface with ARM core board, whether monitor function button, reset key are pressed;
The function button Interface status that monitoring ARM core board is connected with function button is continued when step 50, function button are not pressed;
After step 60, function button are pressed, the image information be stored in ARM core board is divided into pixel by the master control process chip of ARM core board, and carries out Storage and Processing with the form of gray-scale value matrix;
View data parameter after the master control process chip process of step 70, ARM core board sends to LCD MODULE, by LCD MODULE display translation.
In above-mentioned steps 70, original image information and the view data processed also can be sent to computing machine by RS232 communication serial port by the master control process chip of ARM core board simultaneously.
After adopting such scheme, Configuration of Grinding-wheel Surface real time processing system based on ARM of the present utility model, during work, the Configuration of Grinding-wheel Surface image information that image acquisition units collects can be sent to ARM core board, the Configuration of Grinding-wheel Surface image information received processes by ARM core board, view data after process sends to LCD MODULE display translation, makes Configuration of Grinding-wheel Surface obtain Real-Time Monitoring process and output.Compared with prior art, the beneficial effects of the utility model are: its ARM core board have employed that volume is little, low-power consumption, low cost, the image of high performance ARM process chip to CCD camera collection process, a whole disposal system is made to achieve microminiaturization structural design, installation is carried more for convenience, cost is lower, and noiselessness, and job stability is strong, is suitable for working long hours.
Accompanying drawing explanation
Fig. 1 is the structural representation of traditional emery wheel appearance acquisition processing system;
Fig. 2 is structural representation of the present utility model
Fig. 3 is schematic block circuit diagram of the present utility model;
Fig. 4 is workflow schematic diagram of the present utility model.
Wherein:
Microscope 1 ' image acquisition units 2 '
Industrial computer 3 '
Microscope 1 image acquisition units 2
ARM master control processing module 3 ARM core board 31
Base plate 32 LCD MODULE 4
Power module 5 display screen interface 6
Usb data interface 7 RS232 communication serial port 8
Function button 9 reset key 10
Emery wheel 100 box body 200
Embodiment
A kind of Configuration of Grinding-wheel Surface real time processing system based on ARM of the present utility model, as Fig. 2, shown in 3, comprise microscope 1, be in the image acquisition units 2 above microscope 1, ARM master control processing module 3, LCD MODULE 4 and power module 5, this microscope 1 is in the top of emery wheel 100, this image acquisition units 2 is CCD camera, this ARM master control processing module 3 comprises ARM core board 31 that its operating system is (SuSE) Linux OS and is in below ARM core board 31, and with the base plate 32 of ARM core board 31 snap-fit engagement, the binding face that this base plate 32 and ARM core board 31 fit is provided with buckle (not shown), the corresponding binding face of ARM core board 31 is provided with and snaps in fixing draw-in groove for buckle, base plate 32 can be realized coordinate with the fixed installation of ARM core board 31 by coordinating of buckle and draw-in groove, the size of this ARM master control processing module 3 is less than 3.5 cun, this ARM core board 31 has master control process chip, the model of this master control process chip is S3C6410, this S3C6410 chip is ARM1176JZF-S kernel, researched and developed by Samsung, this base plate 32 is positioned on the position outside ARM core board 31 and has display screen interface 6, usb data interface 7, RS232 communication serial port 8, function button 9 and reset key 10, this function button 9, reset key 10 and usb data interface 7 are electrically connected with the input end of ARM core board 31 respectively, namely ARM core board 31 has the function button interface be connected with ARM core board 31 for function button 9, for resetting by the strong 10 reset key interfaces be connected with ARM core board 31, and for the data-interface that usb data interface 7 is connected with ARM core board 31, this power module 5 is electrically connected with the power end of ARM core board 31, the AC conversion of 220V can become the direct current of 5V to power to ARM core board 31 by this power module 5, this display screen interface 6 is electrically connected with the output terminal of ARM core board 31, LCD MODULE 4 is electrically connected with display screen interface 6, utilize the connection that this display screen interface 6 realizes between LCD MODULE 4 and ARM core board 31, this LCD MODULE 4 is LCDs, this image acquisition units 2 is electrically connected with usb data interface 7, this RS232 communication serial port 8 is connected with ARM core board 31 double-direction control.
This ARM master control processing module 3 and power module 5 collection are loaded in a box body 200, box body 200 offer for RS232 communication serial port 8, function button 9 and reset key 10 exposed window exposed respectively, this LCD MODULE 4 is arranged on the surface of box body 200, and this box body 200 is fixedly mounted on outside CCD camera.
In the utility model, this CCD camera also can be erect and be installed in box body 200, and the camera lens of CCD camera is arranged down, the bottom surface of box body 200 offers the acquisition window for CCD camera collection, and box body 200 is fixedly mounted on the top of microscope 1.
Configuration of Grinding-wheel Surface real time processing system based on ARM of the present utility model, during work, the Configuration of Grinding-wheel Surface image information that image acquisition units 2 collects can be sent to ARM core board 31, the Configuration of Grinding-wheel Surface image information received processes by the master control process chip of ARM core board 31, view data after process sends to LCD MODULE 4 display translation, make Configuration of Grinding-wheel Surface obtain Real-Time Monitoring process and output, and facilitate user to support to hold Configuration of Grinding-wheel Surface change by LCD MODULE 4.Compared with prior art, the beneficial effects of the utility model are: because ARM core board 31 has, volume is little, low-power consumption, low cost, the image of high performance ARM master control process chip to CCD camera collection process, a whole disposal system is made to achieve microminiaturization structural design, installation is carried more for convenience, cost is lower, and noiselessness, and job stability is strong, is suitable for working long hours.
In the utility model, disposal system of the present utility model and external computer can be carried out data by RS232 communication serial port 8 to transmit and be connected, like this, the data of ARM core board 31 can be stored in external computer, so that researcher studies further the Configuration of Grinding-wheel Surface image collected, inquires into.
The embody rule step of the Configuration of Grinding-wheel Surface real time processing system based on ARM of the present utility model is realized by following:
Disposal system and its computing machine being provided with (SuSE) Linux OS extraneous first to be carried out bi-directional data by the RS232 communication serial port 8 of base plate 32 and are transmitted and be connected by step 10, user, generate Configuration of Grinding-wheel Surface Processing Algorithm code by the ARM-Linux crossstool on computing machine again, utilize RS232 communication serial port 8 by Configuration of Grinding-wheel Surface Processing Algorithm code migrating in the (SuSE) Linux OS root directory of ARM core board 31;
Step 20, start treatment system, and complete parameter configuration and LCD MODULE 4 initialization;
Step 30, image capture module 2 gather the Configuration of Grinding-wheel Surface characteristic image that microscope 1 manifests, and the image collected are sent to storage in ARM core board 31;
The master control process chip of step 40, ARM core board 31 reads the function button interface of ARM core board, reset key interface and data-interface state, and whether monitor function button 9, reset key 10 are pressed;
The function button Interface status monitoring ARM core board is continued when step 50, function button 9 are not pressed;
After step 60, function button 9 are pressed, the master control process chip of ARM core board 31 is divided into pixel to the image information in it, and carries out Storage and Processing with the form of gray-scale value matrix;
View data parameter after the master control process chip process of step 70, ARM core board 31 sends to LCD MODULE 4, by LCD MODULE 4 display translation.
The idiographic flow of disposal system of the present utility model, as shown in Figure 4, start up system, and press reset key, liquid crystal display mode initialization block, monitor key assignments after initialization and carry out monitoring reset key and whether function key is pressed, during monitoring "No", whether continuation monitoring reset key and function key are pressed, reads image data during monitoring "Yes", then process view data, finally, the view data after process sends to LCD MODULE to show.
Above-described embodiment and graphic and non-limiting product form of the present utility model and style, any person of an ordinary skill in the technical field, to its suitable change done or modification, all should be considered as not departing from patent category of the present utility model.
Claims (5)
1. the Configuration of Grinding-wheel Surface real time processing system based on ARM, comprise microscope and be in the image acquisition units above microscope, this image acquisition units is CCD camera, it is characterized in that: also include ARM master control processing module, LCD MODULE and power module, above-mentioned ARM master control processing module comprise its operating system be (SuSE) Linux OS ARM core board and be in below ARM core board, and with the base plate of ARM core board snap-fit engagement, above-mentioned base plate has display screen interface, usb data interface, RS232 communication serial port, function button and reset key, above-mentioned functions button, reset key, usb data interface and above-mentioned power module are electrically connected with the input end of above-mentioned ARM core board respectively, above-mentioned display screen interface is electrically connected with the output terminal of above-mentioned ARM core board, above-mentioned LCD MODULE is electrically connected with above-mentioned display screen interface, above-mentioned image acquisition units is electrically connected with above-mentioned usb data interface, above-mentioned RS232 communication serial port is connected with above-mentioned ARM core board double-direction control.
2. the Configuration of Grinding-wheel Surface real time processing system based on ARM according to claim 1, is characterized in that: the model of the master control process chip of above-mentioned ARM core board is S3C6410, and the size of above-mentioned ARM master control processing module is less than 3.5 cun.
3. the Configuration of Grinding-wheel Surface real time processing system based on ARM according to claim 1, it is characterized in that: above-mentioned ARM master control processing module and power module collection are loaded in a box body, above-mentioned box body offers for RS232 communication serial port, function button and reset key exposed window exposed respectively, above-mentioned LCD MODULE is arranged on the surface of above-mentioned box body.
4. the Configuration of Grinding-wheel Surface real time processing system based on ARM according to claim 3, is characterized in that: above-mentioned box body is fixedly mounted on outside above-mentioned CCD camera, above-mentioned box body offers for the exposed exposed window of usb data interface.
5. the Configuration of Grinding-wheel Surface real time processing system based on ARM according to claim 3, is characterized in that: above-mentioned CCD camera is erect and is installed in above-mentioned box body, and the bottom surface of above-mentioned box body offers the acquisition window for CCD camera collection.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420595842.1U CN204116883U (en) | 2014-10-15 | 2014-10-15 | Based on the Configuration of Grinding-wheel Surface real time processing system of ARM |
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| CN201420595842.1U CN204116883U (en) | 2014-10-15 | 2014-10-15 | Based on the Configuration of Grinding-wheel Surface real time processing system of ARM |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104267649A (en) * | 2014-10-15 | 2015-01-07 | 华侨大学 | Grinding wheel surface appearance real-time processing system based on ARM |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104267649A (en) * | 2014-10-15 | 2015-01-07 | 华侨大学 | Grinding wheel surface appearance real-time processing system based on ARM |
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