CN204111304U - A kind of process units of foldable mattress - Google Patents
A kind of process units of foldable mattress Download PDFInfo
- Publication number
- CN204111304U CN204111304U CN201420461040.1U CN201420461040U CN204111304U CN 204111304 U CN204111304 U CN 204111304U CN 201420461040 U CN201420461040 U CN 201420461040U CN 204111304 U CN204111304 U CN 204111304U
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- CN
- China
- Prior art keywords
- melt adhesive
- foldable mattress
- automatic
- glue
- telescopic boom
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Abstract
The utility model relates to a kind of process units of foldable mattress, comprise the automatic heating connected by transfer mechanism and melt glue sprayer, self sleeving-installing device and automatic Compression package machine, automatic heating melts glue sprayer and comprises installation load-transfer device on the table, erecting frame is provided with above bench board, erecting frame is provided with gas glue cylinder and melt adhesive bucket, gas glue cylinder is communicated with by tracheae with melt adhesive bucket, and melt adhesive bucket is positioned at the below of gas glue cylinder, and the below of melt adhesive bucket is provided with glue conveying box; Self sleeving-installing device comprises lathe, and the center of lathe is provided with breach, is provided with suit bar and pipe cover in breach; Automatic Compression package machine comprises package machine body, rolled body body is provided with compression set, initiatively spool and driven spool.The utility model is for the production of foldable mattress, and the raw material hot melt adhesive of foldable mattress, suit and package complete all automatically, and hot melt adhesive, suit and package achieve stream line operation, and labour intensity is low, production efficiency is high.
Description
Technical field
The utility model relates to a kind of process units of foldable mattress, for the production of foldable mattress, realizes the automation that foldable mattress is produced.
Background technology
In traditional mattress production technique, need the raw material such as sponge, felt to bond, then the mattress half-blank after bonding is carried out parcel looped fabric, finally carry out packing and dispatching from the factory.Its production technology needs manual operation from a upper operation to subsequent processing, namely by operative employee, the product in a upper operation is carried to subsequent processing, then carries out the operation of subsequent processing, and labour intensity is comparatively large, and production efficiency is low.Therefore, for realizing the modernization of mattress production, the utility model is proposed.
Utility model content
For the above-mentioned technical matters of prior art, the purpose of this utility model is to provide a kind of process units of foldable mattress, its raw material hot melt adhesive, suit and package complete all automatically, and hot melt adhesive, suit and package achieve stream line operation, and labour intensity is low, production efficiency is high.
For achieving the above object, the utility model is achieved through the following technical solutions:
A kind of process units of foldable mattress, comprise the automatic materials-taking machine, the automatic heating that are connected by transfer mechanism and melt glue sprayer, self sleeving-installing device and automatic Compression package machine, described automatic heating melts glue sprayer and comprises installation load-transfer device on the table, erecting frame is provided with above described bench board, described erecting frame is provided with gas glue cylinder and melt adhesive bucket, melt adhesive bucket is positioned at the below of gas glue cylinder, the below of described melt adhesive bucket is provided with 2 glue conveying box be parallel to each other, and the gentle glue cylinder of described glue conveying box is communicated with by tracheae; Described self sleeving-installing device comprises lathe, the center of described lathe is provided with breach, be provided with 1 suit bar and 3 pipe covers in described breach, described pipe cover comprises pipe cover and lower pipe cover, is provided with gap between described upper pipe cover and lower pipe cover; Described automatic Compression package machine comprises package machine body, described rolled body body is provided with compression set, initiatively spool and driven spool, described compression set is positioned at the upper right side of initiatively spool, described driven spool is positioned at the upper left side of initiatively spool, and driven spool is positioned at the lower left of compression set.
Described transfer mechanism comprises body, and described body surface is provided with several roller bearings be parallel to each other.
Described automatic materials-taking machine comprises material grasping component-mounted boards, and described material grasping component-mounted boards is provided with material grasping parts and telescopic boom, and described telescopic boom is positioned at the top of material grasping parts.
Described telescopic boom is quadrangle telescopic boom, and described material grasping component-mounted boards is provided with slide block, and one of them summit of described quadrangle telescopic boom is connected with slide block, and other 2 summits adjacent with slide block in quadrangle telescopic boom are movable connection.
The beneficial effects of the utility model are as follows:
The process units of the utility model foldable mattress, for the production of foldable mattress, foaming layer needed for mattress and interlayer being melted in glue sprayer at automatic heating is delivered in self sleeving-installing device by transfer mechanism after bonding, be delivered in automatic Compression package machine by transfer mechanism outer looped fabric cover is installed to the foaming layer and interlayer bonded in self sleeving-installing device after, compress in compression set, then by initiatively spool and driven spool carry out package.The utility model is for the production of foldable mattress, and the raw material hot melt adhesive of foldable mattress, suit and package complete all automatically, and hot melt adhesive, suit and package achieve stream line operation, and labour intensity is low, production efficiency is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation that automatic heating in the utility model melts glue sprayer;
Fig. 3 is the structural representation of the self sleeving-installing device in the utility model;
Fig. 4 is the structural representation of the automatic Compression package machine in the utility model;
Fig. 5 is the structural representation of the automatic materials-taking machine in the utility model;
Fig. 6 is the structural representation of the inner bag in foldable mattress;
Fig. 7 is the installation site schematic diagram of the slide fastener in foldable mattress;
Fig. 8 be in foldable mattress in outer bag structural representation;
Fig. 9 is the quilting structural representation in foldable mattress;
Figure 10 is the quilting structural representation in foldable mattress;
Wherein, in Fig. 1-Fig. 5: 1 be bench board, 2 be load-transfer device, 3 be erecting frame, 4 be gas glue cylinder, 5 be melt adhesive bucket, 6 be tracheae, 7 be glue conveying box, 8 be lathe, 9 be breach, 10 be upper pipe cover, 12 be lower pipe cover, 13 be package machine body, 14 be compression set, 15 be driven spool, 17 be body, 18 be roller bearing, 19 be material grasping component-mounted boards, 20 be material grasping parts, 21 be telescopic boom, 22 be slide block for initiatively spool, 16 for suit bar, 11;
In Fig. 6-Figure 10: 21 for foaming layer, 22 be interlayer, 23 for slide fastener, 24 be principal mark installing zone.
Detailed description of the invention
Below in conjunction with specific embodiment, the utility model is further described, but protection domain of the present utility model is not limited to this.
As Figure 1-Figure 5, the process units of the utility model foldable mattress, is comprised the automatic materials-taking machine, the automatic heating that are connected by transfer mechanism and melts glue sprayer, self sleeving-installing device and automatic Compression package machine.
Automatic heating in the utility model melts glue sprayer and comprises the load-transfer device 2 be arranged on bench board 1, erecting frame 2 is provided with above bench board 1, erecting frame 3 is provided with gas glue cylinder 4 and melt adhesive bucket 5, melt adhesive bucket 5 is positioned at the below of gas glue cylinder 4, the below of melt adhesive bucket 5 is provided with 2 glue conveying box be parallel to each other 7, and the gentle glue cylinder 14 of glue conveying box 7 is communicated with by tracheae 6; When gas glue cylinder 4 works, provide source of the gas by tracheae 6 to glue conveying box 7, the colloidal sol in melt adhesive bucket 5 is exported in glue conveying box 7, foaming layer and interlayer adhesion are formed mattress inner bag.
Automatic heating in the utility model melts the known property general knowledge that other structure of glue sprayer and annexation thereof are this area, does not repeat herein.
Self sleeving-installing device in the utility model comprises lathe 8, the center of lathe 8 is provided with breach 9,1 suit bar 10 and 3 pipe covers are installed in breach 9, pipe cover comprises pipe cover 11 and lower pipe cover 12, gap is provided with between upper pipe cover 11 and lower pipe cover 12, for looped fabric is sleeved on mattress inner bag, form foldable mattress.
Other structure of self sleeving-installing device in the utility model and annexation thereof are the known property general knowledge of this area, do not repeat herein.
Automatic Compression package machine in the utility model comprises package machine body 13, rolled body body 13 is provided with compression set 14, initiatively spool 15 and driven spool 16, compression set 14 is positioned at the upper right side of initiatively spool 15, driven spool 16 is positioned at the upper left side of initiatively spool 15, and driven spool 16 is positioned at the lower left of compression set 14.After foldable mattress is compressed by compression set 14, form compression cylindrical shape by active spool 15 and driven spool 16 package, be convenient to the vanning in later stage.
Other structure of automatic Compression package machine in the utility model and annexation thereof are the known property general knowledge of this area, do not repeat herein.
Transfer mechanism in the utility model comprises body 17, and body 17 surface is provided with several roller bearings 18 be parallel to each other, and is completed the conveying of mattress by the rotation of roller bearing 18.
Automatic materials-taking machine in the utility model comprises material grasping component-mounted boards 19, and material grasping component-mounted boards 19 is provided with material grasping parts 20 and telescopic boom 21, telescopic boom 21 is positioned at the top of material grasping parts 20.Telescopic boom 21 is quadrangle telescopic boom, material grasping component-mounted boards 19 is provided with slide block 22, one of them summit of quadrangle telescopic boom is connected with slide block 22, and other 2 summits adjacent with slide block 22 in quadrangle telescopic boom are movable connection, realize automatic material grasping.
As Figure 6-Figure 8, the foldable mattress mentioned in the utility model, comprises inner bag and outer bag, and outer bag suit outside the tank; Inner bag comprises interlayer 22, and the both sides of interlayer 22 are equipped with foaming layer 21, and interlayer 22 with foaming layer 21 for integral type is arranged, the inner side of outer bag is close in the outside of foaming layer 21;
The outer bag of foldable mattress comprises outer bag body, and the length of outer bag body is 2000mm, width is 900mm, highly for 70mm, small volume, is convenient for carrying.
Outer bag body is provided with adjacent quilting one district, quilting two district and quilting three district, and the end of outer bag body is provided with slide fastener 23, slide fastener 23 is adjacent with quilting one district, and one end of slide fastener 23 is positioned at the 300mm place of mattress body side, the other end of slide fastener 23 is positioned at the 300mm place of mattress body opposite side, the taking-up of very convenient inner bag and installation;
The outer bag body of foldable mattress is also provided with principal mark installing zone 24, for placing product information.
Quilting one district of foldable mattress comprises the quilting section that quilting section that 1 width is 100mm and 8 width are 75mm, quilting two district comprises the quilting section that 6 width are 100mm, quilting three district comprises the quilting section that quilting section that 1 width is 100mm and 8 width are 75mm, and the quilting section that the width in quilting one district and quilting three district is 100mm lays respectively at the two ends of mattress outer bag.
For increasing the service life of slide fastener 23, also use for convenience of user, the slide fastener 23 in foldable mattress is No. 7 gummy slide fasteners.
Interlayer 22 in this foldable mattress is cushion course, also can select hardcore according to actual needs; When selecting cushion course, can carpet veneer be selected, also can select the cushion course of other materials according to actual needs.When selecting carpet veneer, the thick 8mm of carpet veneer, quality is 500g.
According to the mechanical structure of human body, the foaming layer 21 in the utility model comprises memory foam layer and spongy layer, and memory foam layer is positioned at the top of interlayer 22, and memory foam thickness 30mm, memory foam layer density is 50kg/m
3; Spongy layer is positioned at the below of interlayer 22, and sponge thickness 20mm, spongy layer density is 20kg/m
3, spongy layer bearing capacity is 120N.
As shown in Figure 9, quilting one district of foldable mattress can also be arranged to comprise the quilting section that 10 width are 75mm, and quilting two district comprises the quilting section that 10 width are 50mm, and quilting three district comprises the quilting section that 10 width are 75mm.
As shown in Figure 10, quilting one district of foldable mattress can also be arranged to comprise the quilting section that 8 width are 100mm, and quilting two district comprises the quilting section that 10 width are 50mm, and quilting three district 25 comprises the quilting section that 7 width are 100mm.
The process units of the utility model foldable mattress, foaming layer needed for mattress and interlayer being melted in glue sprayer at automatic heating is delivered in self sleeving-installing device by transfer mechanism after bonding, be delivered in automatic Compression package machine by transfer mechanism outer looped fabric cover is installed to the foaming layer and interlayer bonded in self sleeving-installing device after, compress in compression set, then by initiatively spool and driven spool carry out package.Automatic materials-taking machine 19 in the utility model achieves the automation of material loading.The utility model is for the production of foldable mattress, and the raw material hot melt adhesive of foldable mattress, suit and package complete all automatically, and hot melt adhesive, suit and package achieve stream line operation, and labour intensity is low, production efficiency is high.
Above-described embodiment only illustrates inventive concept of the present utility model for explaining, but not the restriction to the utility model rights protection, all changes utilizing this design the utility model to be carried out to unsubstantiality, all should fall into protection domain of the present utility model.
Claims (4)
1. the process units of a foldable mattress, it is characterized in that: comprise the automatic materials-taking machine, the automatic heating that are connected by transfer mechanism and melt glue sprayer, self sleeving-installing device and automatic Compression package machine, described automatic heating melts glue sprayer and comprises installation load-transfer device on the table, erecting frame is provided with above described bench board, described erecting frame is provided with gas glue cylinder and melt adhesive bucket, melt adhesive bucket is positioned at the below of gas glue cylinder, the below of described melt adhesive bucket is provided with 2 glue conveying box be parallel to each other, and the gentle glue cylinder of described glue conveying box is communicated with by tracheae; Described self sleeving-installing device comprises lathe, the center of described lathe is provided with breach, be provided with 1 suit bar and 3 pipe covers in described breach, described pipe cover comprises pipe cover and lower pipe cover, is provided with gap between described upper pipe cover and lower pipe cover; Described automatic Compression package machine comprises package machine body, described package machine body is provided with compression set, initiatively spool and driven spool, described compression set is positioned at the upper right side of initiatively spool, described driven spool is positioned at the upper left side of initiatively spool, and driven spool is positioned at the lower left of compression set.
2. the process units of foldable mattress as claimed in claim 1, it is characterized in that: described transfer mechanism comprises body, described body surface is provided with several roller bearings be parallel to each other.
3. the process units of foldable mattress as claimed in claim 1, it is characterized in that: described automatic materials-taking machine comprises material grasping component-mounted boards, described material grasping component-mounted boards is provided with material grasping parts and telescopic boom, and described telescopic boom is positioned at the top of material grasping parts.
4. the process units of foldable mattress as claimed in claim 3, it is characterized in that: described telescopic boom is quadrangle telescopic boom, described material grasping component-mounted boards is provided with slide block, one of them summit of described quadrangle telescopic boom is connected with slide block, and other 2 summits adjacent with slide block in quadrangle telescopic boom are movable connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420461040.1U CN204111304U (en) | 2014-08-15 | 2014-08-15 | A kind of process units of foldable mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420461040.1U CN204111304U (en) | 2014-08-15 | 2014-08-15 | A kind of process units of foldable mattress |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204111304U true CN204111304U (en) | 2015-01-21 |
Family
ID=52328640
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420461040.1U Withdrawn - After Issue CN204111304U (en) | 2014-08-15 | 2014-08-15 | A kind of process units of foldable mattress |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204111304U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104176696A (en) * | 2014-08-15 | 2014-12-03 | 喜临门家具股份有限公司 | Production device for foldable mattresses |
| ITUA20162736A1 (en) * | 2016-04-20 | 2017-10-20 | Quarrata Forniture S R L | Mattress packing machine and procedure |
-
2014
- 2014-08-15 CN CN201420461040.1U patent/CN204111304U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104176696A (en) * | 2014-08-15 | 2014-12-03 | 喜临门家具股份有限公司 | Production device for foldable mattresses |
| CN104176696B (en) * | 2014-08-15 | 2016-01-06 | 喜临门家具股份有限公司 | A kind of process units of foldable mattress |
| ITUA20162736A1 (en) * | 2016-04-20 | 2017-10-20 | Quarrata Forniture S R L | Mattress packing machine and procedure |
| WO2017182921A1 (en) * | 2016-04-20 | 2017-10-26 | QUARRATA FORNITURE S.r.L. | Machine and method for packaging mattresses |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150121 Effective date of abandoning: 20160106 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |