CN204104158U - IGBT full-bridge inverting intermediate frequency-superaudio-high-frequency induction heating power - Google Patents
IGBT full-bridge inverting intermediate frequency-superaudio-high-frequency induction heating power Download PDFInfo
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- CN204104158U CN204104158U CN201420512090.8U CN201420512090U CN204104158U CN 204104158 U CN204104158 U CN 204104158U CN 201420512090 U CN201420512090 U CN 201420512090U CN 204104158 U CN204104158 U CN 204104158U
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Abstract
The utility model discloses a kind of IGBT full-bridge inverting intermediate frequency-superaudio-high-frequency induction heating power, comprising: three-phase commutation bridge, IGBT inversion drives, IGBT full-bridge inverter, mainboard PLC, touch-screen, Switching Power Supply.The utility model has following technique effect, and 1, permanent merit/current constant control can be realized, temperature detection, frequency-tracking, zero energy starts, voltage, closed-loop current control; Fault detect protective circuit to overvoltage, output overcurrent, AC undervoltage, lacuna, input overcurrent, the real-time monitoring of the faults such as transformer is overheated, fast reaction, shows in good time; 2, adopt touch-screen display and control, man-machine interface is friendly; 3, optional pressure regulation resonance output mode, fixed pattern frequently, level pressure hopping pattern; 4, for different loads, can detect by wide region, reach optimum Working; 5, frequency of utilization scope: 0.2Khz-200Khz induction heating, manually can select operating frequency for determining frequency application; 6, automatic frequency tracking: for resonant power, can to the automatic resonance frequency tracker of the current tank circuit; 7, zero energy starts: start and the output of standby no-voltage, do not need the support of dummy load.
Description
Technical field
The utility model relates to a kind of induction heating power
Background technology
The power electronic device of traditional induction heating equipment application is electron tube and high speed thyristor.Tube voltage is high, poor stability, and radiation is strong, and efficiency is low, and arrived the edge eliminated, but its frequency is high, power is large, so commercially still have one seat.High speed thyristor is the main force of at present application, it is withstand voltage height, and electric current is large, and anti-overcurrent, overvoltage capabilities are stronger.But it can only be operated in below 10000Hz, this makes its scope of application be restricted.IGBT is a kind of hybrid power device, and it integrates the advantage of bipolar power transistor and power MOSFET, has voltage mode control, input impedance is large, driving power is little, and control circuit is simple, and switching loss is little, break-make speed is fast, and operating frequency is higher, and element volume is large.It not only reaches the inaccessiable frequency (more than 60kHz) of thyristor, and progressively replaces high speed thyristor.The induction heating extensive use IGBT of external 1kHz ~ 80kHz, this is the developing direction of induction heating power.
Utility model content
The purpose of this utility model is to provide a kind of IGBT full-bridge inverting intermediate frequency-superaudio-high-frequency induction heating power.
The technical solution of the utility model is, a kind of IGBT full-bridge inverting intermediate frequency-superaudio-high-frequency induction heating power, comprising: three-phase commutation bridge, and IGBT inversion drives, IGBT full-bridge inverter, mainboard PLC, touch-screen, Switching Power Supply; It is characterized in that: three phase mains A, B, C connect three-phase commutation bridge A, B, C end, three phase rectifier bridge joint IGBT full-bridge inverter, pre-charge resistance R1 is connected between three-phase commutation bridge and IGBT full-bridge inverter, charge relay coil J, filter circuit and resistance-capacitance absorption loop, described filter circuit is made up of the filter capacitor C1 of parallel connection and discharge resistance R2, described resistance-capacitance absorption loop comprises electric capacity C2, C3 of series connection, series connection and resistance R3, R4, electric capacity C2, C3 are in parallel with series resistance R3, R4, connect between electric capacity C2, C3 and between resistance R3, R4; IGBT full-bridge inverter meets induction coil L2 through electric capacity C4; The Kc1/Kc2 pin of Kc1, Kc2 termination mainboard PLC of charge relay coil J, filter circuit connects the input voltage measurement pin of mainboard PLC, IGBT inversion drives the inversion meeting IGBT full-bridge inverter and mainboard PLC respectively to drive pin, touch-screen connects the Rs485 pin of mainboard PLC, Switching Power Supply connects the DC24V pin of mainboard PLC, three phase mains is connected to input current sampling coil L1, current sample coil L1 connects the input electric cur-rent measure pin of mainboard PLC, and three phase mains A, B, C connect A, B, C three-phase detection pin of mainboard PLC; Be connected to output current sampling coil L3 at GBT full-bridge inverter and induction coil L2 link, current sample coil L3 connects the output electric current measure pin of mainboard PLC; Be connected to startup, stopping at the signal input pin of mainboard PLC, detect button.
The utility model has following technique effect, and 1, can High Power Factor be realized, high efficiency systems, permanent merit/current constant control, temperature detection, frequency-tracking, zero energy starts, voltage, closed-loop current control; Fault detect protective circuit is to lack of water, overheated, overvoltage, output overcurrent, AC undervoltage, lacuna, input overcurrent, and transformer is overheated, and etc. the real-time monitoring of fault, fast reaction, shows in good time; 2, adopt graphic control panel display and control, man-machine interface is friendly; 3, mode of operation: optional pressure regulation resonance output mode, fixed pattern frequently, level pressure hopping pattern; 4, export the tank circuit to detect: for different loads, can detect by wide region, reach optimum Working; 5, frequency of utilization scope: 0.2Khz-200Khz induction heating, manually can select operating frequency for determining frequency application; 6, automatic frequency tracking: for resonant power, can to the automatic resonance frequency tracker of the current tank circuit; 7, zero energy starts: start and the output of standby no-voltage, do not need the support of dummy load.
Accompanying drawing explanation
Fig. 1 is utility model circuit theory diagrams.
In figure, L1:200/1; L1:200/1; L2, L3 are oscillation transformer 1000KVA no-load voltage ratio 12 to 2 or 1; Three-phase commutation bridge: MDC-400A-1600V; J:CJ20-150A; R1:500n-100W; R2:15K-100W; R3=R4:3W-100W; C1:800V-470uf*30; C2=C3:1uf; IGBT half-bridge inverter: C4:1.2-1000-23s; FF300A-12KS4; Mainboard PLC.
Embodiment
As shown in Figure 1, a kind of IGBT full-bridge inverting intermediate frequency-superaudio-high-frequency induction heating power, comprising: three-phase commutation bridge, and IGBT inversion drives, IGBT full-bridge inverter, mainboard PLC, touch-screen, Switching Power Supply; Three phase mains A, B, C connect three-phase commutation bridge A, B, C end, three phase rectifier bridge joint IGBT full-bridge inverter, pre-charge resistance R1 is connected between three-phase commutation bridge and IGBT full-bridge inverter, charge relay coil J, filter circuit and resistance-capacitance absorption loop, described filter circuit is made up of the filter capacitor C1 of parallel connection and discharge resistance R2, described resistance-capacitance absorption loop comprises electric capacity C2, C3 of series connection, series connection and resistance R3, R4, electric capacity C2, C3 are in parallel with series resistance R3, R4, connect between electric capacity C2, C3 and between resistance R3, R4; IGBT full-bridge inverter meets induction coil L2 through electric capacity C4; The Kc1/Kc2 pin of Kc1, Kc2 termination mainboard PLC of charge relay coil J, filter circuit connects the input voltage measurement pin of mainboard PLC, IGBT inversion drives the inversion meeting IGBT full-bridge inverter and mainboard PLC respectively to drive pin, touch-screen connects the Rs485 pin of mainboard PLC, Switching Power Supply connects the DC24V pin of mainboard PLC, three phase mains is connected to input current sampling coil L1, current sample coil L1 connects the input electric cur-rent measure pin of mainboard PLC, and three phase mains A, B, C connect A, B, C three-phase detection pin of mainboard PLC; Be connected to output current sampling coil L3 at GBT full-bridge inverter and induction coil L2 link, current sample coil L3 connects the output electric current measure pin of mainboard PLC; Be connected to startup, stopping at the signal input pin of mainboard PLC, detect button.
Operation principle of the present utility model: after load has connected, the startup connect in start button or main screen is good for, and IC2 is to IGBT half-bridge inverter, a high-frequency driving signal, the voltage and current signal of output collection feeds back, and compares with parameter preset, and normally then drive singal is strengthened, otherwise turn off, the frequency of oscillation of power supply is drawn close to resonance frequency, and with the adjustment of digital potentiometer, power continues to increase, to reaching resonance frequency to operating frequency, now power supply Maximum Power Output! Period (hydraulic pressure, water temperature, input phase failure, load overvoltage or overcurrent, commutation failure an etc.) arbitrary abnormal parameters! Export IGBT immediately to close! Prevent failure propagation!
Claims (1)
1. IGBT full-bridge inverting intermediate frequency-superaudio-high-frequency induction heating power, comprising: three-phase commutation bridge, and IGBT inversion drives, IGBT full-bridge inverter, mainboard PLC, touch-screen, Switching Power Supply; It is characterized in that: three phase mains A, B, C connect three-phase commutation bridge A, B, C end, three phase rectifier bridge joint IGBT full-bridge inverter, pre-charge resistance R1 is connected between three-phase commutation bridge and IGBT full-bridge inverter, charge relay coil J, filter circuit and resistance-capacitance absorption loop, described filter circuit is made up of the filter capacitor C1 of parallel connection and discharge resistance R2, described resistance-capacitance absorption loop comprises electric capacity C2, C3 of series connection, series connection and resistance R3, R4, electric capacity C2, C3 are in parallel with series resistance R3, R4, connect between electric capacity C2, C3 and between resistance R3, R4; IGBT full-bridge inverter meets induction coil L2 through electric capacity C4; The Kc1/Kc2 pin of Kc1, Kc2 termination mainboard PLC of charge relay coil J, filter circuit connects the input voltage measurement pin of mainboard PLC, IGBT inversion drives the inversion meeting IGBT full-bridge inverter and mainboard PLC respectively to drive pin, touch-screen connects the Rs485 pin of mainboard PLC, Switching Power Supply connects the DC24V pin of mainboard PLC, three phase mains is connected to input current sampling coil L1, current sample coil L1 connects the input electric cur-rent measure pin of mainboard PLC, and three phase mains A, B, C connect A, B, C three-phase detection pin of mainboard PLC; Be connected to output current sampling coil L3 at GBT full-bridge inverter and induction coil L2 link, current sample coil L3 connects the output electric current measure pin of mainboard PLC; Be connected to startup, stopping at the signal input pin of mainboard PLC, detect button.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420512090.8U CN204104158U (en) | 2014-09-05 | 2014-09-05 | IGBT full-bridge inverting intermediate frequency-superaudio-high-frequency induction heating power |
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| CN201420512090.8U CN204104158U (en) | 2014-09-05 | 2014-09-05 | IGBT full-bridge inverting intermediate frequency-superaudio-high-frequency induction heating power |
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| CN204104158U true CN204104158U (en) | 2015-01-14 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104302027A (en) * | 2014-09-05 | 2015-01-21 | 湘潭市南冶中频高新技术开发有限公司 | Intermediate frequency-superaudio frequency-high frequency induction heating power source of IGBT full bridge inversion |
| CN104561470A (en) * | 2015-02-02 | 2015-04-29 | 扬中市盛达电器制造有限责任公司 | Parallel resonance intermediate-frequency welding heat treatment device |
| CN106086335A (en) * | 2016-08-26 | 2016-11-09 | 应达工业（上海）有限公司 | A kind of tapping screw load coil being applicable to high speed feeding rotating disk |
| CN109067196A (en) * | 2018-07-02 | 2018-12-21 | 广东叠加能源科技有限责任公司 | A kind of method for stabilizing voltage and device for power drives |
| CN112436729A (en) * | 2019-08-26 | 2021-03-02 | 哈尔滨工业大学 | Induction heating device based on resonant DC-DC converter power regulation |
| CN115283808A (en) * | 2022-07-04 | 2022-11-04 | 华南理工大学 | Hot-pressing welding equipment for touch interactive interface |
-
2014
- 2014-09-05 CN CN201420512090.8U patent/CN204104158U/en active Active
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104302027A (en) * | 2014-09-05 | 2015-01-21 | 湘潭市南冶中频高新技术开发有限公司 | Intermediate frequency-superaudio frequency-high frequency induction heating power source of IGBT full bridge inversion |
| CN104561470A (en) * | 2015-02-02 | 2015-04-29 | 扬中市盛达电器制造有限责任公司 | Parallel resonance intermediate-frequency welding heat treatment device |
| CN106086335A (en) * | 2016-08-26 | 2016-11-09 | 应达工业（上海）有限公司 | A kind of tapping screw load coil being applicable to high speed feeding rotating disk |
| CN106086335B (en) * | 2016-08-26 | 2017-10-27 | 应达工业（上海）有限公司 | A kind of tapping screw load coil suitable for high speed feeding rotating disk |
| CN109067196A (en) * | 2018-07-02 | 2018-12-21 | 广东叠加能源科技有限责任公司 | A kind of method for stabilizing voltage and device for power drives |
| CN112436729A (en) * | 2019-08-26 | 2021-03-02 | 哈尔滨工业大学 | Induction heating device based on resonant DC-DC converter power regulation |
| CN112436729B (en) * | 2019-08-26 | 2022-09-27 | 哈尔滨工业大学 | Induction heating device based on power regulation of resonant DC-DC converter |
| CN115283808A (en) * | 2022-07-04 | 2022-11-04 | 华南理工大学 | Hot-pressing welding equipment for touch interactive interface |
| CN115283808B (en) * | 2022-07-04 | 2023-11-24 | 华南理工大学 | Hot-press welding equipment of touch interactive interface |
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