CN204101507U - The efficient failure detector of a kind of steel pipe - Google Patents

The efficient failure detector of a kind of steel pipe Download PDF

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Publication number
CN204101507U
CN204101507U CN201420427175.6U CN201420427175U CN204101507U CN 204101507 U CN204101507 U CN 204101507U CN 201420427175 U CN201420427175 U CN 201420427175U CN 204101507 U CN204101507 U CN 204101507U
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CN
China
Prior art keywords
inspection car
steel pipe
ring
shaped support
ultrasonic testing
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Withdrawn - After Issue
Application number
CN201420427175.6U
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Chinese (zh)
Inventor
陈惠明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHANGJIAGANG CITY SHENGDINGYUAN PIPE-MAKING Co Ltd
Original Assignee
ZHANGJIAGANG CITY SHENGDINGYUAN PIPE-MAKING Co Ltd
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Application filed by ZHANGJIAGANG CITY SHENGDINGYUAN PIPE-MAKING Co Ltd filed Critical ZHANGJIAGANG CITY SHENGDINGYUAN PIPE-MAKING Co Ltd
Priority to CN201420427175.6U priority Critical patent/CN204101507U/en
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Publication of CN204101507U publication Critical patent/CN204101507U/en
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Abstract

The efficient failure detector of a kind of steel pipe, comprise back up pad, controller, rail brackets, inspection car, U-shaped support, bent plate location-plate, screw rod and banking stop, described back up pad there is a pair U-shaped support, the corresponding a pair bent plate location-plate of each U-shaped support, described back up pad also has a controller, have pair of guide rails support to form one guide rail between described two U-shaped supports, the inspection car roller bottom described inspection car moves along guide rail in guide rail.The utility model designs the efficient failure detector of a kind of steel pipe, this equipment use UT (Ultrasonic Testing) ring, UT (Ultrasonic Testing) ring is arranged on dolly, dolly moves along a straight line, steel pipe is in UT (Ultrasonic Testing) ring, steel pipe is identical with the center of circle of UT (Ultrasonic Testing) ring, can ensure that outer wall of steel pipe arrives UT (Ultrasonic Testing) ring inwall apart from identical like this, therefore can ensure best flaw detection effect.

Description

The efficient failure detector of a kind of steel pipe
Technical field
The utility model relates to the efficient failure detector of a kind of steel pipe, relates generally to steel pipe defect-detecting equipment field.
Background technology
Steel pipe is not only for carrying fluid and powdery solid, exchange heat energy, manufacturing machine part and container, but also be a kind of economic steel, therefore purposes is very extensive, in order to ensure that tube quality needs to carry out carrying out flaw detection process to determine tube quality to steel pipe, current flaw detection mode mainly uses ultrasound wave to detect a flaw, and reach best flaw detection effect and need ensure that ultra-sonic defect detector is parallel with steel pipe.
Utility model content
For above problem, the utility model designs the efficient failure detector of a kind of steel pipe, this equipment use UT (Ultrasonic Testing) ring, UT (Ultrasonic Testing) ring is arranged on dolly, dolly moves along a straight line, steel pipe is in UT (Ultrasonic Testing) ring, steel pipe is identical with the center of circle of UT (Ultrasonic Testing) ring, can ensure that outer wall of steel pipe arrives UT (Ultrasonic Testing) ring inwall apart from identical like this, therefore best flaw detection effect can be ensured, for reaching this object, the utility model provides a kind of steel pipe efficient failure detector, comprise back up pad, controller, rail brackets, inspection car, U-shaped support, bent plate location-plate, screw rod and banking stop, described back up pad there is a pair U-shaped support, the corresponding a pair bent plate location-plate of each U-shaped support, described bent plate location-plate is symmetrical arranged, there is screw rod described bent plate location-plate side, there is groove the upper end of the side of described U-shaped support, described bent plate location-plate is stuck in the groove of the upper end of the side of U-shaped support by screw rod, described screw rod there is a pair banking stop, described banking stop is in the both sides of the side of the U-shaped support of correspondence, described back up pad also has a controller, pair of guide rails support is had to form one guide rail between described two U-shaped supports,
Described inspection car comprises UT (Ultrasonic Testing) ring, Signal reception emitter, inspection car roller and inspection car bottom bracket, it is 2 right that described inspection car roller has, described inspection car roller is fixed on bottom inspection car by inspection car bottom bracket, motor is had in described inspection car bottom bracket, described machine shaft is connected with inspection car roller, there is Signal reception emitter described inspection car both sides, UT (Ultrasonic Testing) ring is had in described inspection car, empty in described UT (Ultrasonic Testing) ring, described UT (Ultrasonic Testing) ring center line keeps the center line fixing rear steel pipe with steel pipe to be measured identical, inspection car roller bottom described inspection car moves along guide rail in guide rail.
As further improvement of the utility model, described bent plate location-plate there is one deck spongy layer, one deck spongy layer can be set on corresponding bent plate location-plate to prevent wearing and tearing steel pipe.
As further improvement of the utility model, described U-shaped support and rail brackets are fixed on the supporting plate by dismounting mode, described back up pad there are 2 registration holes, the spacing of two pilot holes that every registration hole is adjacent is equal, described motor is fixed on the pilot hole of a pair correspondence by fixture, described each rail brackets is fixed on the pilot hole of 1 row's correspondence by fixture, the spacing of two pilot holes that every registration hole is adjacent is 5cm, in order to adapt to different length steel pipe, the U-shaped support of the utility model and rail brackets are fixed on the supporting plate by dismounting mode, wherein consider that the spacing of adjacent two pilot holes of steel pipe specification is preferably 5cm.
The utility model designs the efficient failure detector of a kind of steel pipe, this equipment comprises a pair steel tube fixing device and inspection car, inspection car has UT (Ultrasonic Testing) ring, steel pipe is fixed by the steel tube fixing device of both sides, UT (Ultrasonic Testing) ring is identical with UT (Ultrasonic Testing) Ring current distribution line, inspection car linearly moves, in moving process outer wall of steel pipe to UT (Ultrasonic Testing) ring inwall apart from identical, because flaw detection ring is detected a flaw to steel pipe radially, and inspection car at the uniform velocity moves, therefore best flaw detection effect can be reached, and there is Signal reception emitter inspection car both sides, can by timely for information feedback controller after flaw detection.
Accompanying drawing explanation
Fig. 1 is the utility model schematic diagram;
Fig. 2 is the utility model inspection car schematic diagram;
Component in figure is:
1, back up pad; 2, controller; 3, rail brackets;
4, inspection car; 4-1, UT (Ultrasonic Testing) ring; 4-2, Signal reception emitter;
4-3, inspection car roller; 4-4, inspection car bottom bracket; 5, U-shaped support;
6, bent plate location-plate; 7, screw rod; 8, banking stop.
Embodiment
Below in conjunction with drawings and Examples, utility model is described in detail:
The utility model designs the efficient failure detector of a kind of steel pipe, this equipment use UT (Ultrasonic Testing) ring, UT (Ultrasonic Testing) ring is arranged on dolly, dolly moves along a straight line, steel pipe is in UT (Ultrasonic Testing) ring, steel pipe is identical with the center of circle of UT (Ultrasonic Testing) ring, can ensure that outer wall of steel pipe arrives UT (Ultrasonic Testing) ring inwall apart from identical like this, therefore can ensure best flaw detection effect.
As a kind of embodiment of the utility model, the utility model provides a kind of steel pipe efficient failure detector, comprise back up pad 1, controller 2, rail brackets 3, inspection car 4, U-shaped support 5, bent plate location-plate 6, screw rod 7 and banking stop 8, described back up pad 1 there is a pair U-shaped support 5, the corresponding a pair bent plate location-plate 6 of each U-shaped support 5, described bent plate location-plate 6 is symmetrical arranged, there is screw rod 7 described bent plate location-plate 6 side, there is groove the upper end of the side of described U-shaped support 5, described bent plate location-plate 6 is stuck in the groove of the upper end of the side of U-shaped support 5 by screw rod 7, described screw rod 7 there is a pair banking stop 8, described banking stop 8 is in the both sides of the side of the U-shaped support 5 of correspondence, described back up pad 1 also has a controller 2, pair of guide rails support 3 is had to form one guide rail between described two U-shaped supports 5,
Inspection car 4 described in the utility model comprises UT (Ultrasonic Testing) ring 4-1 as shown in Figure 2, Signal reception emitter 4-2, inspection car roller 4-3 and inspection car bottom bracket 4-4, it is 2 right that described inspection car roller 4-3 has, described inspection car roller 4-3 is fixed on bottom inspection car 4 by inspection car bottom bracket 4-4, motor is had in described inspection car bottom bracket 4-4, described machine shaft is connected with inspection car roller 4-3, there is Signal reception emitter 4-2 described inspection car 4 both sides, UT (Ultrasonic Testing) ring 4-1 is had in described inspection car 4, empty in described UT (Ultrasonic Testing) ring 4-1, described UT (Ultrasonic Testing) ring 4-1 center line keeps the center line fixing rear steel pipe with steel pipe to be measured identical, inspection car roller 4-3 bottom described inspection car 4 moves along guide rail in guide rail.
As a kind of best specific embodiment of the utility model, the utility model provides the schematic diagram efficient failure detector of a kind of steel pipe as shown in Figure 1, comprise back up pad 1, controller 2, rail brackets 3, inspection car 4, U-shaped support 5, bent plate location-plate 6, screw rod 7 and banking stop 8, described back up pad 1 there is a pair U-shaped support 5, the corresponding a pair bent plate location-plate 6 of each U-shaped support 5, described bent plate location-plate 6 there is one deck spongy layer, one deck spongy layer can be set on corresponding bent plate location-plate to prevent wearing and tearing steel pipe, described bent plate location-plate 6 is symmetrical arranged, there is screw rod 7 described bent plate location-plate 6 side, there is groove the upper end of the side of described U-shaped support 5, described bent plate location-plate 6 is stuck in the groove of the upper end of the side of U-shaped support 5 by screw rod 7, described screw rod 7 there is a pair banking stop 8, described banking stop 8 is in the both sides of the side of the U-shaped support 5 of correspondence, described back up pad 1 also has a controller 2, pair of guide rails support 3 is had to form one guide rail between described two U-shaped supports 5,
U-shaped support 5 described in the utility model and rail brackets 3 are fixed in back up pad 1 by dismounting mode, described back up pad 1 there are 2 registration holes, the spacing of two pilot holes that every registration hole is adjacent is equal, described motor 2 is fixed on the pilot hole of a pair correspondence by fixture, described each rail brackets 3 is fixed on the pilot hole of 1 row's correspondence by fixture, the spacing of two pilot holes that every registration hole is adjacent is 5cm, in order to adapt to different length steel pipe, the U-shaped support of the utility model and rail brackets are fixed on the supporting plate by dismounting mode, wherein consider that the spacing of adjacent two pilot holes of steel pipe specification is preferably 5cm.
Inspection car 4 described in the utility model comprises UT (Ultrasonic Testing) ring 4-1 as shown in Figure 2, Signal reception emitter 4-2, inspection car roller 4-3 and inspection car bottom bracket 4-4, it is 2 right that described inspection car roller 4-3 has, described inspection car roller 4-3 is fixed on bottom inspection car 4 by inspection car bottom bracket 4-4, motor is had in described inspection car bottom bracket 4-4, described machine shaft is connected with inspection car roller 4-3, there is Signal reception emitter 4-2 described inspection car 4 both sides, UT (Ultrasonic Testing) ring 4-1 is had in described inspection car 4, empty in described UT (Ultrasonic Testing) ring 4-1, described UT (Ultrasonic Testing) ring 4-1 center line keeps the center line fixing rear steel pipe with steel pipe to be measured identical, inspection car roller 4-3 bottom described inspection car 4 moves along guide rail in guide rail.
The above; it is only preferred embodiment of the present utility model; not restriction the utility model being made to any other form, and any amendment done according to technical spirit of the present utility model or equivalent variations, still belong to the utility model scope required for protection.

Claims (5)

1. the efficient failure detector of steel pipe, comprise back up pad (1), controller (2), rail brackets (3), inspection car (4), U-shaped support (5), bent plate location-plate (6), screw rod (7) and banking stop (8), it is characterized in that: described back up pad (1) has a pair U-shaped support (5), the corresponding a pair bent plate location-plate (6) of each U-shaped support (5), described bent plate location-plate (6) is symmetrical arranged, there is screw rod (7) described bent plate location-plate (6) side, there is groove the upper end of the side of described U-shaped support (5), described bent plate location-plate (6) is stuck in the groove of the upper end of the side of U-shaped support (5) by screw rod (7), described screw rod (7) there is a pair banking stop (8), described banking stop (8) is in the both sides of the side of the U-shaped support of correspondence (5), described back up pad (1) is upper also has a controller (2), pair of guide rails support (3) is had to form one guide rail between described two U-shaped supports (5),
Described inspection car (4) comprises UT (Ultrasonic Testing) ring (4-1), Signal reception emitter (4-2), inspection car roller (4-3) and inspection car bottom bracket (4-4), it is 2 right that described inspection car roller (4-3) has, described inspection car roller (4-3) is fixed on inspection car (4) bottom by inspection car bottom bracket (4-4), motor is had in described inspection car bottom bracket (4-4), described machine shaft is connected with inspection car roller (4-3), there is Signal reception emitter (4-2) described inspection car (4) both sides, UT (Ultrasonic Testing) ring (4-1) is had in described inspection car (4), empty in described UT (Ultrasonic Testing) ring (4-1), described UT (Ultrasonic Testing) ring (4-1) center line keeps the center line fixing rear steel pipe with steel pipe to be measured identical, the inspection car roller (4-3) of described inspection car (4) bottom moves along guide rail in guide rail.
2. the efficient failure detector of a kind of steel pipe according to claim 1, is characterized in that: described bent plate location-plate (6) has one deck spongy layer.
3. the efficient failure detector of a kind of steel pipe according to claim 1, is characterized in that: described U-shaped support (5) and rail brackets (3) are fixed in back up pad (1) by dismounting mode.
4. the efficient failure detector of a kind of steel pipe according to claim 3, described back up pad (1) there are 2 registration holes, the spacing of two pilot holes that every registration hole is adjacent is equal, described motor (2) is fixed on the pilot hole of a pair correspondence by fixture, and described each rail brackets (3) is fixed on the pilot hole of 1 row's correspondence by fixture.
5. the efficient failure detector of a kind of steel pipe according to claim 4, is characterized in that: the spacing of two pilot holes that every registration hole is adjacent is 5cm.
CN201420427175.6U 2014-07-31 2014-07-31 The efficient failure detector of a kind of steel pipe Withdrawn - After Issue CN204101507U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420427175.6U CN204101507U (en) 2014-07-31 2014-07-31 The efficient failure detector of a kind of steel pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420427175.6U CN204101507U (en) 2014-07-31 2014-07-31 The efficient failure detector of a kind of steel pipe

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104215692A (en) * 2014-07-31 2014-12-17 张家港市圣鼎源制管有限公司 High-efficient steel pipe flaw detecting device
CN106198732A (en) * 2016-08-22 2016-12-07 合肥德泰科通测控技术有限公司 A kind of method of metal foil ultrasound wave slight crack detection
CN106501371A (en) * 2016-11-01 2017-03-15 金陵科技学院 A kind of pipe fitting is with accurate high speed acoustic emission defect-detecting equipment
CN107941921A (en) * 2017-12-19 2018-04-20 河南中原光电测控技术有限公司 Steel rail web electromagnetic ultrasonic detection probe and electromagnetic supersonic detection device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104215692A (en) * 2014-07-31 2014-12-17 张家港市圣鼎源制管有限公司 High-efficient steel pipe flaw detecting device
CN106198732A (en) * 2016-08-22 2016-12-07 合肥德泰科通测控技术有限公司 A kind of method of metal foil ultrasound wave slight crack detection
CN106501371A (en) * 2016-11-01 2017-03-15 金陵科技学院 A kind of pipe fitting is with accurate high speed acoustic emission defect-detecting equipment
CN106501371B (en) * 2016-11-01 2018-12-18 金陵科技学院 A kind of accurate high speed sound emission defect-detecting equipment of pipe fitting
CN107941921A (en) * 2017-12-19 2018-04-20 河南中原光电测控技术有限公司 Steel rail web electromagnetic ultrasonic detection probe and electromagnetic supersonic detection device

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20150114

Effective date of abandoning: 20161012

C25 Abandonment of patent right or utility model to avoid double patenting