CN204101109U - Low pressure loss integration movement - Google Patents
Low pressure loss integration movement Download PDFInfo
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- CN204101109U CN204101109U CN201420591807.2U CN201420591807U CN204101109U CN 204101109 U CN204101109 U CN 204101109U CN 201420591807 U CN201420591807 U CN 201420591807U CN 204101109 U CN204101109 U CN 204101109U
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- 230000010354 integration Effects 0.000 title claims 6
- 210000004907 gland Anatomy 0.000 claims description 7
- 239000010687 lubricating oil Substances 0.000 claims description 4
- 239000003921 oil Substances 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000013461 design Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
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Abstract
一种低压损一体化机芯,包括机身,所述机身的前端套有导流罩,所述导流罩呈筒状结构且所述导流罩的内侧设有8个导流片,所述导流片以所述导流罩筒状圆形截面的圆心为中心呈环形阵列分布,所述导流罩与机身之间设有低压腔。其有益效果是:降低流量计压损;体积小,一体式结构便于拆装。
A low pressure drop integrated movement, including a fuselage, the front end of the fuselage is covered with a shroud, the shroud is a cylindrical structure and the inner side of the shroud is provided with 8 shrouds, The deflector vanes are distributed in an annular array around the center of the cylindrical circular section of the deflector, and a low-pressure chamber is provided between the deflector and the fuselage. The beneficial effect is that the pressure loss of the flow meter is reduced; the volume is small, and the integral structure is convenient for disassembly and assembly.
Description
技术领域technical field
本实用新型涉及流量计领域,特别是一种涡轮流量计机芯。The utility model relates to the field of flowmeters, in particular to a turbine flowmeter movement.
背景技术Background technique
气体涡轮流量计是国内外使用最广泛的流量仪表之一,它是通过测量置于被测流体中的涡轮的转速来反映流量的大小。气体涡轮流量计具有测量精度高、重复性好,测量范围广等优点。但由于机芯的结构设计落后,对于表体整体的优化不到位,容易导致整机的压损偏大。如DN50口径气体涡轮,一般情况下在量程上限压损可达1.5kPa甚至更高,如此大的压损不仅在气体传输过程中,增加了传输能耗,且在某些低压工艺流程管线上对于表后配气产生不良影响。The gas turbine flowmeter is one of the most widely used flow meters at home and abroad. It reflects the flow rate by measuring the speed of the turbine placed in the measured fluid. The gas turbine flowmeter has the advantages of high measurement accuracy, good repeatability, and wide measurement range. However, due to the backward structural design of the movement, the overall optimization of the watch body is not in place, which may easily lead to a large pressure loss on the whole machine. Such as DN50 caliber gas turbine, under normal circumstances, the pressure loss at the upper limit of the range can reach 1.5kPa or even higher. Such a large pressure loss not only increases the energy consumption of the transmission during the gas transmission process, but also affects The air distribution behind the meter will have adverse effects.
由于气体涡轮流量计存在机械可动部件,导致容易磨损,需对其进行定期的维护保养。一般气体涡轮流量计表体为分体式组装结构,机芯各个部件分别固定在表体内,必须拆卸整机才能进行维护、维修,且更换零部件后需重新进行检定才能使用。因此给现场带来很大困难,必须将整机拆卸返回,且必须整机标定,影响了正常的计量工作,大大增加了后期的维护成本。Due to the mechanical movable parts of the gas turbine flowmeter, it is easy to wear and tear, so it needs to be maintained regularly. Generally, the meter body of a gas turbine flowmeter is a split assembly structure, and the various parts of the movement are fixed in the meter body separately. The whole machine must be disassembled for maintenance and repair, and after replacing parts, it needs to be re-tested before it can be used. Therefore, it brings great difficulties to the site. The whole machine must be disassembled and returned, and the whole machine must be calibrated, which affects the normal measurement work and greatly increases the maintenance cost in the later period.
发明内容Contents of the invention
本实用新型的目的是为了解决上述问题,设计了一种低压损一体化机芯。具体设计方案为:The purpose of the utility model is to solve the above-mentioned problems, and to design a low pressure loss integrated movement. The specific design scheme is:
一种低压损一体化机芯,包括机身,所述机身的前端套有导流罩,所述导流罩呈筒状结构且所述导流罩的内侧设有8个导流片,所述导流片以所述导流罩筒状圆形截面的圆心为中心呈环形阵列分布,所述导流罩与机身之间设有低压腔。A low pressure drop integrated movement, including a fuselage, the front end of the fuselage is covered with a shroud, the shroud is a cylindrical structure and the inner side of the shroud is provided with 8 shrouds, The deflector vanes are distributed in an annular array around the center of the cylindrical circular section of the deflector, and a low-pressure chamber is provided between the deflector and the fuselage.
所述机身内安装有叶轮,所述叶轮的后侧安装有叶轮轴,所述叶轮轴上套有轴套且所述叶轮轴通过前轴承、后轴承进行固定,所述前轴承、后轴承均固定于轴承座上,所述轴承座的前后两端均安装有固定轴压盖,所述叶轮轴贯穿前端的固定轴压盖并通过锁紧螺母与所述叶轮连接。An impeller is installed in the fuselage, and an impeller shaft is installed on the rear side of the impeller. A shaft sleeve is sleeved on the impeller shaft and the impeller shaft is fixed by a front bearing and a rear bearing. The front bearing and the rear bearing Both are fixed on the bearing seat, and the front and rear ends of the bearing seat are equipped with fixed shaft glands, and the impeller shaft passes through the fixed shaft gland at the front end and is connected with the impeller through lock nuts.
所述机身与导流罩之间低压腔的宽度为3-5mm。The width of the low-pressure cavity between the fuselage and the shroud is 3-5mm.
所述机身的后侧安装有后固定座,所述后固定座通过固定螺栓安装有后封盖,所述后固定座内安装有磁块且所述磁块与位于所述后封盖的前方,所述后固定座的一侧设有润滑油注油孔。The rear side of the fuselage is equipped with a rear fixing seat, and the rear fixing seat is equipped with a rear cover through fixing bolts, and a magnetic block is installed in the rear fixing seat, and the magnetic block is connected with the rear cover located on the rear cover. At the front, one side of the rear fixing seat is provided with a lubricating oil injection hole.
所述磁块的数量为多个,且所述多个磁块呈环形阵列分布,且所述磁块镶嵌于镶磁信号发讯盘上,所述镶磁信号发讯盘与所述后封盖转动连接,且所述镶磁信号发讯盘与所述叶轮轴固定连接。The number of the magnetic blocks is multiple, and the multiple magnetic blocks are distributed in a circular array, and the magnetic blocks are embedded on the magnetic signal sending disk, and the magnetic signal sending disk is connected to the back seal The cover is rotatably connected, and the magnetic signal sending disc is fixedly connected with the impeller shaft.
通过本实用新型的上述技术方案得到的低压损一体化机芯,其有益效果是:The beneficial effects of the low pressure loss integrated movement obtained through the above-mentioned technical solution of the utility model are:
降低流量计压损;体积小,一体式结构便于拆装。Reduce the pressure loss of the flowmeter; small size, one-piece structure for easy disassembly and assembly.
附图说明Description of drawings
图1是本实用新型所述低压损一体化机芯的结构示意图;Fig. 1 is a schematic structural view of the low pressure loss integrated movement described in the utility model;
图2是本实用新型所述低压损一体化机芯的侧视半剖结构示意图;图中,1、机身;2、导流罩;3、导流片;4、低压腔;5、叶轮;6、叶轮轴;7、轴套;8、前轴承;9、后轴承;10、轴承座;11、固定轴压盖;12、后固定座;13、后封盖;14、磁块;15、润滑油注油孔;16、镶磁信号发讯盘。Fig. 2 is a side view semi-sectional structural schematic diagram of the low pressure loss integrated movement described in the utility model; in the figure, 1, the fuselage; 2, the guide cover; 3, the guide vane; 4, the low pressure chamber; 5, the impeller ; 6, impeller shaft; 7, shaft sleeve; 8, front bearing; 9, rear bearing; 10, bearing seat; 11, fixed shaft gland; 12, rear fixed seat; 13, rear cover; 14, magnetic block; 15. Lubricating oil injection hole; 16. Inlaid magnetic signal sending plate.
具体实施方式Detailed ways
下面结合附图对本实用新型进行具体描述。Below in conjunction with accompanying drawing, the utility model is described in detail.
图1是本实用新型所述低压损一体化机芯的结构示意图;图2是本实用新型所述低压损一体化机芯的侧视半剖结构示意图,如图1、图2所示,一种低压损一体化机芯,包括机身1,所述机身1的前端套有导流罩2,所述导流罩2呈筒状结构且所述导流罩2的内侧设有8个导流片3,所述导流片3以所述导流罩2筒状圆形截面的圆心为中心呈环形阵列分布,所述导流罩2与机身1之间设有低压腔4。Fig. 1 is a structural schematic diagram of the low-pressure loss integrated movement described in the utility model; Fig. 2 is a side view half-section structural diagram of the low-pressure loss integrated movement described in the utility model, as shown in Fig. 1 and Fig. 2 , a A low pressure loss integrated movement, comprising a fuselage 1, the front end of the fuselage 1 is covered with a shroud 2, the shroud 2 is a cylindrical structure and the inner side of the shroud 2 is provided with 8 The deflectors 3 are distributed in an annular array around the center of the cylindrical circular section of the deflector 2 , and a low-pressure chamber 4 is provided between the deflector 2 and the fuselage 1 .
所述机身1内安装有叶轮5,所述叶轮5的后侧安装有叶轮轴6,所述叶轮轴6上套有轴套7且所述叶轮轴6通过前轴承8、后轴承9进行固定,所述前轴承8、后轴承9均固定于轴承座10上,所述轴承座10的前后两端均安装有固定轴压盖11,所述叶轮轴6贯穿前端的固定轴压盖11并通过锁紧螺母与所述叶轮5连接。An impeller 5 is installed in the fuselage 1, and an impeller shaft 6 is installed on the rear side of the impeller 5. A shaft sleeve 7 is sleeved on the impeller shaft 6, and the impeller shaft 6 is carried by a front bearing 8 and a rear bearing 9. fixed, the front bearing 8 and the rear bearing 9 are fixed on the bearing housing 10, the front and rear ends of the bearing housing 10 are equipped with fixed shaft glands 11, and the impeller shaft 6 runs through the fixed shaft gland 11 at the front end And it is connected with the impeller 5 through a lock nut.
所述机身1与导流罩2之间低压腔4的宽度为3-5mm。The width of the low-pressure chamber 4 between the fuselage 1 and the shroud 2 is 3-5mm.
所述机身1的后侧安装有后固定座12,所述后固定座12通过固定螺栓安装有后封盖13,所述后固定座12内安装有磁块14且所述磁块14与位于所述后封盖13的前方,所述后固定座12的一侧设有润滑油注油孔15。The rear side of the fuselage 1 is equipped with a rear fixed seat 12, and the rear fixed seat 12 is equipped with a rear cover 13 by a fixing bolt, and a magnetic block 14 is installed in the described rear fixed seat 12, and the magnetic block 14 is connected with the Located in front of the rear cover 13 , one side of the rear fixing base 12 is provided with a lubricating oil injection hole 15 .
所述磁块14的数量为多个,且所述多个磁块14呈环形阵列分布,且所述磁块14镶嵌于镶磁信号发讯盘16,所述镶磁信号发讯盘16与所述后封盖13转动连接,且所述镶磁信号发讯盘16与所述叶轮轴6固定连接。The number of the magnetic blocks 14 is multiple, and the plurality of magnetic blocks 14 are distributed in a circular array, and the magnetic blocks 14 are embedded in the magnetic signal sending disk 16, and the magnetic signal sending disk 16 and the magnetic signal sending disk 16 are embedded The rear cover 13 is rotatably connected, and the magnetic signal sending disk 16 is fixedly connected to the impeller shaft 6 .
通过四个固定螺钉将导流罩2与机身1固定连接,当气体通过流量计时,首先经过导流罩2的整形,导流罩2配合8个流线型导流片3的设计,对待测气体进行整流。经整流后的待测气体吹动叶轮5,同时在导流罩2与叶轮5之间有约3-5mm的低压腔4,当流体流过时,所述低压腔4成一个极小的低压空间,对叶轮5转动机构起一个反吸作用,很好的降低了整体压损。叶轮5的转动通过叶轮轴6带动镶磁信号发讯盘16一同转动,发询盘上镶嵌的若干磁块14周期性的转动,通过外接的传感器,将此转动信号转变为可以检测的电讯号,传送至处理电路,最终完整信号采集的整个过程。The air deflector 2 is fixedly connected with the body 1 by four fixing screws. When the gas passes through the flowmeter, it is firstly shaped by the air deflector 2. The air deflector 2 cooperates with the design of 8 streamlined deflectors 3, and the measured gas Perform rectification. The rectified gas to be measured blows the impeller 5, and there is a low-pressure chamber 4 of about 3-5 mm between the shroud 2 and the impeller 5. When the fluid flows through, the low-pressure chamber 4 forms a very small low-pressure space , It plays a back-suction effect on the rotating mechanism of the impeller 5, which reduces the overall pressure loss very well. The rotation of the impeller 5 drives the inlaid magnetic signal sending disc 16 to rotate together through the impeller shaft 6, and several magnetic blocks 14 inlaid on the sending disc rotate periodically, and the rotation signal is converted into a detectable electrical signal through an external sensor , sent to the processing circuit, and finally complete the whole process of signal acquisition.
上述技术方案仅体现了本实用新型技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本实用新型的原理,属于本实用新型的保护范围之内。The above-mentioned technical solutions only embody the preferred technical solutions of the technical solutions of the present utility model, and some changes that may be made by those skilled in the art to some parts thereof reflect the principles of the present utility model and belong to the protection scope of the present utility model within.
Claims (5)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105156898A (en) * | 2015-07-09 | 2015-12-16 | 罗美特(上海)自动化仪表股份有限公司 | Intelligent flow measurement centralized control device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105156898A (en) * | 2015-07-09 | 2015-12-16 | 罗美特(上海)自动化仪表股份有限公司 | Intelligent flow measurement centralized control device |
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