CN204090936U - The molten sugared device of a kind of fructose primary pulp - Google Patents

The molten sugared device of a kind of fructose primary pulp Download PDF

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Publication number
CN204090936U
CN204090936U CN201320887545.XU CN201320887545U CN204090936U CN 204090936 U CN204090936 U CN 204090936U CN 201320887545 U CN201320887545 U CN 201320887545U CN 204090936 U CN204090936 U CN 204090936U
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China
Prior art keywords
layer
molten
granulated sugar
fructose
control valve
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Expired - Lifetime
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CN201320887545.XU
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Chinese (zh)
Inventor
陈汉炎
汪国富
周建良
陈宝根
崔辰鑫
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GUANSHENGYUAN FOODSTUFF CO Ltd SHANGHAI
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GUANSHENGYUAN FOODSTUFF CO Ltd SHANGHAI
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Priority to CN201320887545.XU priority Critical patent/CN204090936U/en
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Abstract

The utility model discloses the molten sugared device of a kind of fructose primary pulp, comprise frame, granulated sugar material storage tube, conveying vibrator, quantitatively mixing drum, weighing device, the main cylinder of buffering, molten sugar bowl, pipeline, computer servo control system, described frame is four story frame structures, ground floor is granulated sugar feeding layer, the second layer is material storage tube mounting layer, third layer is the bed of material under granulated sugar, and the 4th layer is the molten sugar layer of granulated sugar, and every layer is equipped with operating platform; The utility model have employed intensive manufacture technique; large-scale production is carried out to important component fructose primary pulp in food processing industrial chain; by technical performances such as temperature, flow, agitating mode, molten sugar time, storage timeliness in molten for fructose primary pulp sugared process, realize scientific and rational control.

Description

The molten sugared device of a kind of fructose primary pulp
Technical field
the utility model relates to food processing field, particularly relates to the molten sugared device of a kind of fructose primary pulp.
Background technology
the molten sugar of fructose primary pulp, it is requisite processing technology in food production manufacturing process, along with the continuous enhancing advocating pollution-free food, friendly process consciousness, as how energy-conservation, low consumption, efficiently modern processing, being applied to the molten sugared technology of traditional fructose primary pulp has become the problem that food industry, scientific research institutions and associated industry pay close attention to.
along with the development of food industry and the research and development of Related product; the demand of fructose primary pulp constantly rises; the method of traditional artificial stirring, the molten sugar of stove, by mechanization, automation equipment and technology replace, but really can accomplish that the streamline of large-scale production still belongs to few at present.
due to the molten sugared process of fructose primary pulp, its formation mechenism be one from free particles molecule to glucose molecule conversion process, not only process slowly needs enough formation timeliness, but also the transport flow in integrated artistic between tunnel type pipeline must be considered, the maturity of timeliness more lady's fingers glycan molecule is higher, strand is longer, and product quality is better, but the transport flow in pipeline is then poorer, deposition in easy generation pipeline and blocking, especially at valve port position.
energy consumption is large, efficiency is low, coking, pipeline easily blocks, labor strength is high, products taste is poor, all these bad phenomenon all stem from the control to temperature, flow, agitating mode, storage timeliness in the molten sugared process of fructose primary pulp, the molten sugared technique of traditional fructose primary pulp mostly relies on artificial empirical value, because fructose primary pulp relates to the production of many downstreams Related product, be the basis of whole food processing industrial chain, the quality of its quality will be directly connected to the production lifeblood of downstream product.
Summary of the invention
the defect existed for above-mentioned existing process technology and the molten sugared characteristic of fructose primary pulp, the utility model is intended to propose a kind of energy-conservation, low consumption, the efficiently molten sugared device of fructose primary pulp.
the utility model solves the technical scheme that its technical problem adopts: the molten sugared device of a kind of fructose primary pulp, comprise frame, granulated sugar material storage tube, conveying vibrator, quantitatively mixing drum, weighing device, the main cylinder of buffering, molten sugar bowl, pipeline, computer servo control system, described frame is four story frame structures, ground floor is granulated sugar feeding layer, the second layer is material storage tube mounting layer, third layer is the bed of material under granulated sugar, and the 4th layer is the molten sugar layer of granulated sugar, and every layer is equipped with operating platform;
described granulated sugar material storage tube is cylinder structure, its lower end is provided with funnel-form discharging opening, the upper port of granulated sugar material storage tube is placed on the ground floor platform of frame, it is buried connection with ground floor platform, and be provided with cover and blanking filter screen, lower port is placed on the second layer platform of frame, has one group of material dredge outlet of meeting an urgent need in the side annular distribution of granulated sugar material storage tube;
described conveying vibrator is reciprocating vibration structure, be arranged at the below of granulated sugar material storage tube discharging opening, conveying vibrator is furnished with to sugared groove, transmission platform, funnel, carrying roller and power control unit, and power control unit comprises velocity sensor, RHVC, motor;
described quantitative mixing drum is arranged at frame third layer platform, in the below of conveying vibrator, be one have the end to have lid cylindrical structure, inside be provided with rabbling mechanism, the side of quantitative mixing drum is provided with glucose feed pipe and drinkable water feed pipe, be connected with control valve respectively, be provided with control valve equally in its bottom drain;
the main cylinder of described buffering is columnar structured, is arranged at the below of quantitative mixing drum, and its upper port is connected with the control valve of quantitative mixing drum floss hole, and lower port is connected with the control valve on delivery trunk;
described weighing device is arranged at quantitative mixing drum and cushions between main cylinder, is pressure sensing type electronic scale;
described molten sugar bowl is cylinder shape, outer setting has fixed frame, be arranged at frame the 4th layer of platform, its upper part is provided with buffering point cylinder, be provided with rabbling mechanism therein, the top of cylinder is provided with circular top cover, airtight by sealing ring between top cover and cylinder, top cover is provided with liquid level display, pressure display unit, temperature indicator and pressure safety valve, the side of cylinder tank body is provided with observation porthole, the upper end of cylinder is provided with materail tube be connected with extraneous control valve respectively with steam pipe, the bottom of cylinder is provided with discharge nozzle be connected with extraneous control valve,
described pipeline comprises water pipe, steam pipe, feed pipe, discharge nozzle and control valve;
described computer servo control system comprises temperature controller, liquid level sensor, pressure sensor, temperature sensor, compression pump, servomotor, computer processor and operating desk.
the funnel-form discharging opening that described granulated sugar material storage tube lower end is arranged, can be single setting, also can be multiple being set up in parallel.
described molten sugar bowl is that combined type is arranged, i.e. in being connected in parallel between the delivery trunk of several molten sugar bowl and dsah-pot floss hole.
described frame, granulated sugar material storage tube, conveying vibrator, quantitatively mixing drum, weighing device, dsah-pot, molten sugar bowl, pipeline all adopt stainless steel, and the surface with contact raw is provided with polytetrafluoro is not stained with coating.
described control valve has hand control valve, pneumatic control valve, hydraulic control valve and solenoid electric valve.
described steam is supersaturated vapor.
described operating desk is arranged on the 4th layer of platform of frame.
the utility model have employed intensive manufacture technique; large-scale production is carried out to important component fructose primary pulp in food processing industrial chain; by technical performances such as temperature, flow, agitating mode, molten sugar time, storage timeliness in molten for fructose primary pulp sugared process; realize scientific and rational control; change in the molten sugared technique of tradition and depend on artificial situation; improve the production efficiency of fructose primary pulp; reduce the specific energy consumption of production; improve labour intensity and the production environment of workman, ensure that the lifting of whole food processing industrial chain quality.
Accompanying drawing explanation
fig. 1 is the utility model structural representation (master looks) figure;
fig. 2 is the utility model structural representation (overlooking A-A to analyse and observe) figure;
fig. 3 is the utility model structural representation (right side is looked) figure;
fig. 4 is the utility model structural representation (overlooking) figure.
wherein: 1-frame one deck; 2-granulated sugar material storage tube; 3-blanking filter screen; 4-frame two layers; The quantitative mixing drum of 5-; 6-glucose feed pipe; 7-frame three layers; 8-drinkable water feed pipe; 9-cushions main cylinder; 10-delivery trunk; 11-fixed frame; 12-top cover; The molten sugar bowl body of 13-; 14-control valve; 15-leg; 16-pressure safety valve; 17-observes porthole; 18-meets an urgent need material dredge outlet; 19-carries vibrator; 20-frame four layers; 21-buffering point cylinder; 22-delivery valve; 23-weighing device; 24-operating desk.
Detailed description of the invention
the utility model illustrates specific implementation method using layer rack construction of four shown in Fig. 1 as most preferred embodiment:
as seen from Figure 1, present invention employs the method for the input of high-order raw material, low level output of products, granulated sugar raw material elevator is delivered to frame one deck 1 operating platform, because granulated sugar material storage tube 2 upper port and platform are buried connection, the formula blanking so very heavy sugar bag can be come down in torrents easily, compared with Traditional Man operation, the method of pot limit steamed sandwich is adopted because sugar bag is very heavy, not only labor saving, and the packaging bag of granulated sugar also can repeat recycling, granulated sugar material storage tube 2 upper port be provided with blanking filter screen 3 and cover to prevent personnel, foreign matter falls into granulated sugar material storage tube 2.
the funnel-form discharging opening of granulated sugar material storage tube 2 lower end is convenient to granulated sugar discharging, the conveying vibrator 19 thereunder arranged is reciprocating vibration structure, the clout equilibrium that the equilibrium being conducive to granulated sugar inputs in quantitative mixing drum 5 and granulated sugar material storage tube 2 is fallen, avoid caking and the blocking path of granulated sugar, in addition, one group of material dredge outlet 18 of meeting an urgent need is had, to guarantee the unimpeded of path in the side annular distribution of granulated sugar material storage tube.
as needs multiple-channel output streamline, the funnel-form discharging opening of granulated sugar material storage tube 2 lower end can be arranged to side by side multiple, and represented by Fig. 3 is doubleway output device.
quantitative mixing drum 5 is arranged at the third layer platform of frame, under the transverse reciprocating formula swing effect of conveying vibrator 19, granulated sugar is inputed in quantitative mixing drum 5 layer by layer, granulated sugar layer tiles equably by the Clothoid type rabbling mechanism arranged in cylinder in quantitative mixing drum 5, pressure sensor simultaneously on weighing device 22 is opened, weight parameter is transferred to operating desk 24, after granulated sugar weight parameter reaches setting value, operating system sends instruction, conveying vibrator 19 quits work, system opens the control valve of glucose feed pipe 6 and drinkable water feed pipe 8, after mixed liquor weight parameter reaches setting value, weighing device 22 again by gross weight parameter transmission to operating desk 24, the control valve of glucose feed pipe 6 and drinkable water feed pipe 8 is closed, granulated sugar is according to the matched proportion density of designing requirement, solubility, force value, temperature value and time valid value, carry out the first dissolving of granulated sugar magma.
because the kind of downstream product is different, the designing requirement of solvent and additive is also different, as water, Glucose Liquid, essence and flavoring agent etc., generally set with the mobility of liquid and wall built-up, after reaching setting value, according to the instruction of operating desk 24, open the control valve of quantitative mixing drum bottom drain, the granulated sugar stoste of dissolving is disposed in the main cylinder 9 of buffering, the buffering be dispensed to above each molten sugar bowl body 13 via delivery trunk 10 is again divided in cylinder 21, divide in cylinder 21 pipeline in the buffering of delivery trunk 10 and each parallel connection and be provided with control valve, until each molten sugar bowl body 13 is filled with to safe volumetric marks line, close the control valve on molten sugar bowl top cover 12.
operating desk 24 control system enters the molten sugared program of the series such as supercharging, heating, stirring, pressurize, timeliness of molten sugar bowl body 13, then control valve on the discharge nozzle bottom molten sugar bowl body 13 is opened, utilize the pressure in molten sugar bowl body 13 fructose primary pulp to be disposed to the raw material input port of downstream product production line by connecting line, or fructose primary pulp holding vessel is for subsequent use.
the utility model have employed intensive manufacture technique; large-scale production is carried out to fructose primary pulp; utilize computer servo control system to technical parameters such as the temperature in whole production link, liquid level, pressure, speed, flow processs; carry out full range, synthesization, digitlization manipulation; overcome the technology barrier that manual operation in conventional art brings, the quality of production of product and production efficiency are greatly improved.
the funnel-form discharging opening of the utility model to granulated sugar material storage tube 2 lower end have employed multiple being set up in parallel; Molten sugar bowl is designed to combined type pattern; in being connected in parallel between the delivery trunk of i.e. several molten sugar bowl and dsah-pot floss hole; its object is to: the present invention is while consideration large-scale production; go for again the small lot of enterprise, many flat kind of production; the present invention not only can be used for the molten sugar of fructose primary pulp; also production and half processing of other liquid type products of food processing industry is applicable to, as mixed congee, rice paste, beverage etc.
the foregoing is only a preferred embodiment of the present utility model; protection scope of the present invention can not be limited with it; the utility model also can have other structure to change, as long as the equalization change done according to protection domain of the present utility model with modify, all should belong in scope that the present invention contains.

Claims (7)

1. the molten sugared device of fructose primary pulp, comprises frame, granulated sugar material storage tube, conveying vibrator, quantitatively mixing drum, weighing device, the main cylinder of buffering, molten sugar bowl, pipeline, computer servo control system, it is characterized in that:
Described frame is four story frame structures, and ground floor is granulated sugar feeding layer, and the second layer is material storage tube mounting layer, and third layer is the bed of material under granulated sugar, and the 4th layer is the molten sugar layer of granulated sugar, and every layer is equipped with operating platform;
Described granulated sugar material storage tube is cylinder structure, its lower end is provided with funnel-form discharging opening, the upper port of granulated sugar material storage tube is placed on the ground floor platform of frame, it is buried connection with ground floor platform, and be provided with cover and blanking filter screen, lower port is placed on the second layer platform of frame, has one group of material dredge outlet of meeting an urgent need in the side annular distribution of granulated sugar material storage tube;
Described conveying vibrator is reciprocating vibration structure, be arranged at the below of granulated sugar material storage tube discharging opening, conveying vibrator is furnished with to sugared groove, transmission platform, funnel, carrying roller and power control unit, and power control unit comprises velocity sensor, RHVC, motor;
Described quantitative mixing drum is arranged at frame third layer platform, in the below of conveying vibrator, be one have the end to have lid cylindrical structure, inside be provided with rabbling mechanism, the side of quantitative mixing drum is provided with glucose feed pipe and drinkable water feed pipe, be connected with control valve respectively, be provided with control valve equally in its bottom drain;
The main cylinder of described buffering is columnar structured, is arranged at the below of quantitative mixing drum, and its upper port is connected with the control valve of quantitative mixing drum floss hole, and lower port is connected with the control valve on delivery trunk;
Described weighing device is arranged at quantitative mixing drum and cushions between main cylinder, is pressure sensing type electronic scale;
Described molten sugar bowl is cylinder shape, outer setting has fixed frame, be arranged at frame the 4th layer of platform, its upper part is provided with buffering point cylinder, be provided with rabbling mechanism therein, the top of cylinder is provided with circular top cover, airtight by sealing ring between top cover and cylinder, top cover is provided with liquid level display, pressure display unit, temperature indicator and pressure safety valve, the side of cylinder tank body is provided with observation porthole, the upper end of cylinder is provided with solvent pipe be connected with extraneous control valve respectively with steam pipe, the bottom of cylinder is provided with discharge nozzle be connected with extraneous control valve,
Described pipeline comprises water pipe, steam pipe, feed pipe, discharge nozzle and control valve;
Described computer servo control system comprises temperature controller, liquid level sensor, pressure sensor, temperature sensor, compression pump, servomotor, computer processor and operating desk.
2. the molten sugared device of fructose primary pulp according to claim 1, it is characterized in that the funnel-form discharging opening that described granulated sugar material storage tube lower end is arranged, can be single setting, also can be multiple being set up in parallel.
3. the molten sugared device of fructose primary pulp according to claim 1, is characterized in that described molten sugar bowl is that combined type is arranged, i.e. in being connected in parallel between the delivery trunk of several molten sugar bowl and dsah-pot floss hole.
4. the molten sugared device of fructose primary pulp according to claim 1, it is characterized in that described frame, granulated sugar material storage tube, conveying vibrator, quantitatively mixing drum, weighing device, dsah-pot, molten sugar bowl, pipeline all adopt stainless steel, and the surface with contact raw is provided with polytetrafluoro is not stained with coating.
5. the molten sugared device of fructose primary pulp according to claim 1, is characterized in that described control valve has hand control valve, pneumatic control valve, hydraulic control valve and solenoid electric valve.
6. the molten sugared device of fructose primary pulp according to claim 1, is characterized in that described steam is supersaturated vapor.
7. the molten sugared device of fructose primary pulp according to claim 1, is characterized in that described operating desk is arranged on the 4th layer of platform of frame.
CN201320887545.XU 2013-12-31 2013-12-31 The molten sugared device of a kind of fructose primary pulp Expired - Lifetime CN204090936U (en)

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CN201320887545.XU CN204090936U (en) 2013-12-31 2013-12-31 The molten sugared device of a kind of fructose primary pulp

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Application Number Priority Date Filing Date Title
CN201320887545.XU CN204090936U (en) 2013-12-31 2013-12-31 The molten sugared device of a kind of fructose primary pulp

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103749878A (en) * 2013-12-31 2014-04-30 上海冠生园食品有限公司 Fructose primary pulp sugar dissolving device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103749878A (en) * 2013-12-31 2014-04-30 上海冠生园食品有限公司 Fructose primary pulp sugar dissolving device

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Granted publication date: 20150114