A kind of sampler being applied to the online particle sampling of miniature fluidized bed
Technical field
The utility model belongs to a kind of sampler being applied to the online particle sampling of miniature fluidized bed.
Background technology
The research such as traditional catalyst reduction, evaluation, inactivation, regeneration is carried out usually in fixed bed, but due to the unevenness of catalyst granules distribution in fixed bed, the reactiveness of the catalyst granules of different loading position is not quite similar, and the getable catalyzer of institute is not necessarily representative; In addition, traditional research method could take out catalyzer after question response can only be waited to terminate, and what obtain can only be catalyst granules that is fresh and reaction, for the change information of catalyzer with reaction, lacks suitable research means.
Miniature fluidized bed has good mixed performance, and catalyst granules is uniformly distributed in fluidized bed, is in identical reactiveness, can ensure that the catalyst granules in bed is representative, this utility model is by the reduction of miniature fluidized bed applications to catalyzer, evaluate, inactivation, the processes such as regeneration, the sampler unique in conjunction with design carries out continuous on-line period to catalyzer, namely while not affecting chemical reaction, catalyst granules is taken out, obtain the catalyst granules in course of reaction, and be not only fresh in catalyst granules that is inactivation, realize reduction, evaluate, inactivation, the Collection and analysis of catalyzer information in the processes such as regeneration, and then tracking sign is carried out to whole course of reaction, contribute to the change behavior of the Study of Catalyst each reaction process in surface and catalyzer itself.
The method of online for miniature fluidized bed particle sampling can be introduced the research process of heterogeneous catalyst; its advantage is in the process such as reduction, evaluation, inactivation, regeneration of catalyzer; do not stop reacting and the catalyst granules that obtains in course of reaction; inertia protection is carried out to the catalyst granules taken out simultaneously, farthest maintain the reactiveness of catalyst granules.By to take out catalyst granules carry out characterization research and in association reaction process Different periods tail gas composition monitoring analysis, can realize the seizure of species in the middle of in catalytic reaction process really and obtain change procedure, the tendency information of catalyzer with the reaction time, change existing catalyst research method have to react before and after the drawback of catalyzer.
In order to adopting said method, can design can on-line period realize the device of inert atmosphere protection, and one of fundamental purpose of this device is exactly form inert gas environment, and makes catalyst granules farthest not residue in whole sampling and protective device.And in existing sampling technique, the taking-up of catalyst granules is all comparatively complicated with protection.Such as, Chinese patent (CN 202255960 U) devises a kind of fluidized particles sampling apparatus and sampling system, be mainly used in recirculating fluidized bed sampling, this patent pumped vacuum systems and purging system share connector, namely purge and are difficult to carry out with vacuumizing simultaneously; Chinese patent (CN 203365172 U) devises a kind of high temperature, high pressure, flammable solid liable to sponta neous combustion fluidized bed sampler, the phenomenon of material burning when solution high temperature, high pressure, the sampling of flammable solid liable to sponta neous combustion fluidized bed, need the pressure discharge operations of sampler before the sampling of this patent to purge to protect the particle taken out, can reach and sample smoothly; Chinese patent (CN 2655219 Y) devises a kind of suction type granular substance sampler, negative pressure is utilized to sample device interior, this patent uses same inertia source of the gas to purge sampling hut and sampling line, can only be taken up in order of priority and purge sampling hut and sampling line; Chinese patent (CN 202974705 U) devises a kind of reactor particulate solid sampling jar, for the solid particle sampling in reducing atmosphere under high temperature, this patent gets rid of air between fluidized bed sample tap and sampling jar by releasing a small amount of particle before sampling, catalyst granules in fluid bedreactors causes waste, and this is very important in the laboratory study using small amount catalyzer.
In laboratory study process, the difference maximum with commercial Application process is that the amount of at every turn testing the catalyzer used is considerably less, sampling neither should affect catalytic reaction can meet follow-up study needs again, therefore how quantitative taking-up catalyzer, making the catalyst quality of taking-up moderate is problem demanding prompt solution, also carries out the report of follow-up study not about the catalyzer that can quantitatively take out at present about in the document of fluidized bed sampling.
Got particle is put into again the design of containing sample bottle after the sampling of listed patent Jun Shi sampling hut above, these design ap-plication are at relatively large device, the handling of equipment can be reduced, but in laboratory operation process, the evaluating apparatus of catalyzer is general less, corresponding required sampling hut's volume is also less, after designing more complicated sampling hut's miniaturization, use inconvenience, and particle is transferred to contain sample bottle process from sampling hut and very easily contact with air, sampling hut's Long-Time Service certainly exists remaining of catalyst granules powder.
To sum up, design and purge completely and the sampler of not easily residual particles, and be applied to the sampling of miniature fluidized bed online particle and be very important, these parts also should guarantee that whole process sampling bottle inside does not contact with ambient atmosphere simultaneously, the connection of pipeline is easy as much as possible, so that operation.
Summary of the invention
The purpose of this utility model is to solve the above-mentioned problems in the prior art, provides a kind of easy to use, purges completely and not easily residual particles, the sampler that sampling jar inside does not contact with ambient atmosphere.
The utility model one-piece construction is simple, and independent with sampling line, dead volume is little, not easily residual particles; Creationary sampling hut is changed into sampling jar for convenience detach, suitable volume, good pressure condition and atmosphere of inert gases can be provided for the catalyst granules quantitatively taken out.
The purpose of this utility model realizes like this, it comprises conveying catalyst connector, bottleneck web member, sampling jar, it is characterized in that bottleneck web member has vertical channel and side interface, conveying catalyst connector has vertical channel and side interface, the vertical channel bottom of conveying catalyst connector is connected with the top seal of bottleneck web member vertical channel, and extend in sampling jar, an annular space is had between the vertical channel of conveying catalyst connector and bottleneck web member vertical channel bottom, bottleneck web member side interface is positioned at above sampling jar bottleneck, and communicate with annular space top, the side interface of conveying catalyst connector is positioned at above bottleneck web member vertical channel, the bottom of bottleneck web member vertical channel is connected with sampling jar bottle sealing.
The side interface of further conveying catalyst connector has screen pack, and screen pack aperture is 1 μm-500 μm.
The side interface of further bottleneck web member has screen pack, and screen pack aperture is 1 μm-500 μm.
Between the vertical channel of further conveying catalyst connector and the vertical channel bottom of bottleneck web member, the width of annular space is 1mm-5mm, has screen pack in annular space bottom, and screen pack aperture is 1 μm-500 μm.
Angle α between further conveying catalyst connector vertical channel center line and side interface center line is 30
o-90
o.
Angle β between further bottleneck web member vertical channel center line and side interface center line is 30
o-90
o.
The utility model has the following advantages:
(1) the utility model is creationary changes into sampling jar for convenience detach by sampling hut, sampling jar is changed after every sub-sampling, there is no the problem that the possible residual particles of sampling hut mixes with the particle of taking-up, one-piece construction is simple, dead volume is little, sampling jar adjustable volume, can provide good pressure condition and atmosphere of inert gases for taking out catalyst granules;
(2) the utility model and sampling line independent operating, dead volume is little, all pipelines beyond sampling line are purged, remove air and residual particles more, the design extending into the inherent sampling jar inside of sampling jar under the vertical channel of conveying catalyst connector also ensure that the purging completely to sampling jar.
(3) design of the present utility model can make the purging of sampling jar and vacuumize to carry out simultaneously, shortens the setup time before sampling operation;
(4) catalyst granules can directly enter sampling jar inside along the vertical channel of conveying catalyst connector, and the vertical channel internal diameter of conveying catalyst connector is consistent, can not block; The side interface of conveying catalyst connector has screen pack, and screen pack aperture is 1 μm-500 μm, and catalyst fines can be hindered from the side interface blowout of conveying catalyst connector.
(5) catalyst granules entering sampling jar can roll under the blowing of air-flow, and the side interface of bottleneck web member has screen pack, and screen pack aperture is 1 μm-500 μm; Screen pack is arranged at the annular space bottom between the vertical channel of conveying catalyst connector and bottleneck web member vertical channel bottom, and screen pack aperture is 1 μm-500 μm: above two place's screen packs hinder catalyst granules and chip blows out from sampling jar top.
(6) the angle α between catalyst connector vertical channel center line and side interface center line is carried to be 30
o-90
o; Angle β between bottleneck web member vertical channel center line and side interface center line is 30
o-90
o: this design decreases the blowout of catalyst granules and chip more.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present utility model.
As shown in the figure, 1 is conveying catalyst connector, and 2 is bottleneck web members, and 3 is sampling jars, and 4,5,6 is all screen packs.
Embodiment
The following examples will further illustrate and use the utility model to carry out the online particle sampling of miniature fluidized bed.
Embodiment 1
The utility model belongs to a kind of sampler being applied to the online particle sampling of miniature fluidized bed, and it comprises conveying catalyst connector 1, bottleneck web member 2, sampling jar 3, it is characterized in that conveying catalyst connector 1 has vertical channel and side interface, bottleneck web member 2 has vertical channel and side interface, the vertical channel bottom of conveying catalyst connector 1 is connected with the top seal of bottleneck web member 2 vertical channel, and extend in sampling jar 3, an annular space is had between the vertical channel of conveying catalyst connector 1 and bottleneck web member 2 vertical channel bottom, bottleneck web member 2 side interface is positioned at above sampling jar 3 bottleneck, and communicate with annular space top, the side interface of conveying catalyst connector 1 is positioned at above bottleneck web member 2 vertical channel, the bottom of bottleneck web member 2 vertical channel is connected with sampling jar 3 bottle sealing.
The side interface of conveying catalyst connector 1 has screen pack, and screen pack aperture is 50 μm.
The side interface of bottleneck web member 2 has screen pack, and screen pack aperture is 50 μm.
Between the vertical channel of conveying catalyst connector 1 and the vertical channel bottom of bottleneck web member 2, the width of annular space is 2mm, and have screen pack in annular space bottom, screen pack aperture is 50 μm.
Angle α degree between conveying catalyst connector 1 vertical channel center line and side interface center line is 30
o.
Angle β between bottleneck web member 2 vertical channel center line and side interface center line is 30
o.
In the utility model, bottleneck web member 2 vertical channel bottom interface and sampling jar 3 bottleneck are for the mode that removably connects such as being threaded, and the connected mode of remaining parts, interface etc. can make to be threaded, to weld or other connected modes.
Duty 1: gas enters from conveying catalyst connector 1 side interface, and end interface, sampling jar 3, sampling jar 3 bottleneck under conveying catalyst connector 1 vertical channel, go out to bottleneck web member 2 side interface.
Duty 2: fluid, catalyst granules and chip enter from carrying end interface catalyst connector 1 vertical channel, end interface under conveying catalyst connector 1 vertical channel, to sampling jar 3.
The utility model carries out in the course of work, carries out according to duty 1-duty 2-duty 1, after terminating, is taken off by sampling jar 3, and uses plug seal.
Embodiment 2
The side interface of conveying catalyst connector 1 has screen pack, and screen pack aperture is 100 μm.
The side interface of bottleneck web member 2 has screen pack, and screen pack aperture is 100 μm.
Between the vertical channel of conveying catalyst connector 1 and the vertical channel bottom of bottleneck web member 2, the width of annular space is 5mm, and have screen pack in annular space bottom, screen pack aperture is 100 μm.
Angle α degree between conveying catalyst connector 1 vertical channel center line and side interface center line is 60
o.
Angle β between bottleneck web member 2 vertical channel center line and side interface center line is 60
o.
All the other are with embodiment 1.
Embodiment 3
The side interface of conveying catalyst connector 1 has screen pack, and screen pack aperture is 500 μm.
The side interface of bottleneck web member 2 has screen pack, and screen pack aperture is 500 μm.
Between the vertical channel of conveying catalyst connector 1 and the vertical channel bottom of bottleneck web member 2, the width of annular space is 3mm, and have screen pack in annular space bottom, screen pack aperture is 500 μm.
Angle α degree between conveying catalyst connector 1 vertical channel center line and side interface center line is 90
o.
Angle β between bottleneck web member 2 vertical channel center line and side interface center line is 90
o.
All the other are with embodiment 1.