CN204080903U - A kind of hydraulic breaking hammer - Google Patents
A kind of hydraulic breaking hammer Download PDFInfo
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- CN204080903U CN204080903U CN201420496478.3U CN201420496478U CN204080903U CN 204080903 U CN204080903 U CN 204080903U CN 201420496478 U CN201420496478 U CN 201420496478U CN 204080903 U CN204080903 U CN 204080903U
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Abstract
The utility model discloses a kind of hydraulic breaking hammer, comprise cylinder body, the interior position near rear end of described cylinder body is provided with the piston that can seesaw, the position of close front end is provided with the drill steel be connected with piston drive, elastic buffering mechanism is provided with between described drill steel and cylinder body, structure is simple, is easy to realize, and reduces the skill set requirements to operator, reduce the use cost of user, improve operating efficiency.
Description
Technical field
The utility model relates to a kind of crushing mechanism used in mining, metallurgy, railway, highway, municipal gardens, building, boats and ships etc., relates to a kind of hydraulic breaking hammer specifically, belongs to technical field of engineering machinery.
Background technology
Hydraulic breaking hammer is called for short " quartering hammer " or " destroyer ", is mounted in excavator, the installation bucket of loader or the position of bunker, is used for broken stone, rock etc.
The operating principle of hydraulic breaking hammer is: with the hydraulic pump pressure oil output of excavator, loader for power, moved back and forth by flat valve control piston.During stroke, in quartering hammer, the back cavity of cylinder enters high pressure liquid force feed, and piston is impacted drill steel cutter crushed rocks under the acting in conjunction of the compressed nitrogen in upper cylinder half and hydraulic oil; During backhaul, middle cylinder ante-chamber connects hydraulic oil, moves and the nitrogen in upper cylinder body is compressed, complete a working cycles like this after promoting piston.The stroke that piston goes round and begins again, backhaul, make drill steel impact grinding rock, stone, concrete etc.
China's hydraulic breaking hammer market is started in eighties of last century nineties, is later than Japan and Korea S, but development is swift and violent.2010, China's hydraulic breaking hammer market, close to European & American Market, became one of three large hydraulic breaking hammer markets, the whole world.Within 2000, Chinese hydraulic breaking hammer market sales volume scale is only about 1200, and reach 42 to this numeral in 2010,000, increase 35 times, annual compound growth rate reaches 42.69%.Along with the input of domestic city infrastructure construction continues to increase, the exploitation of outdoor mining industry prohibits the use blasting procedure, and the fast development of domestic hydraulic crawler excavator industry, the market demand as the hydraulic breaking hammer of one of hydraulic crawler excavator main working parts also increases sharply.Piston is the key core component of hydraulic breaking hammer, and the piston of the medium-and-large-sized hydraulic breaking hammer of current China is mainly based on import.
Piston is the impact part of mechanical energy by interior energy, hydraulic energy transfer.In hydraulic breaking hammer, piston one end extend in upper cylinder body in nitrogen, and this end bears nitrogen applied pressure; Piston interlude is arranged in the cylinder of hydraulic crushing, and this section of outer round surface and middle cylinder endoporus are precision-fit, and hydraulic coupling is born in both sides rotation; The other end extend in lower cylinder body, for impact grinding hammer drill steel.
The failure mode of piston is mainly manifested in: impact end surface is recessed, burst apart, fall block, pulls, fracture etc. with middle cylinder precision-fit section.The normal service life of a piston 4-5 month (calculating by working every day) for 8 hours.Estimate from the trend of current China hydraulic breaking hammer development, the demand of various model hydraulic breaking hammer piston 100,000 more than.After piston failure, just have no value for use on the whole, cause customer using cost high like this, serious waste of resources.
Now use the drawback of piston: the raw material adding expenditure of time are many, and the cost of raw material is high.It is long and heavy that (, at about 110kg, length is at about 900mm for the weight of medium-sized hydraulic breaking hammer; More than the weight 150kg of large hydraulic quartering hammer piston, length 1050mm), turning, grinding efficiency are very low, and heat treatment is yielding, bending, and percent defective is high.
In addition, in the use procedure of hydraulic breaking hammer, often there are the parts of quartering hammer and the large forearm of excavator ruptures, cracking phenomena.Through investigating discovery in a large number, main cause is that hydraulic breaking hammer is in use difficult to invariably " empty beat " phenomenon and causes.So-called " sky beats phenomenon " refers to: quartering hammer is when fractured rock, stone, concrete etc. are broken thing, and crushing hammar drill rod does not impact and is broken on thing.
The harm that " sky is beaten " produces.One is quartering hammer when " empty beat ", and impact force is transferred to drill steel by piston, and impact force is transferred to drill steel pin by drill steel, and drill steel pin and drill steel will easily rupture when bearing powerful impact force.Two is lateral pins that this burst of powerful impact force can be delivered to drill steel pin by drill steel pin, and at this moment drill steel pin will push up the endoporus of drill steel lateral pin, thus causes inner port edge place to ftracture, collapse block, finally causes lower cylinder body to rupture.Three is often that " sky is beaten " can make the big and small arms of the whole-body bolt of quartering hammer, housing and excavator ftracture.
The weak point of the blank-run prevention structure told about in the utility model patent " a kind of liquid-springing quartering hammer " that the grant number announced is CN202644617U is: drill steel must be tailored version; Installing/dismounting is inconvenient, and complex structure is extension and transform not easily.There is provided that a kind of structure is simple, the device of convenient for maintaining alleviates or eliminates quartering hammer and produce " empty beat " phenomenon harm to quartering hammer and excavator at work there is real significance.
Utility model content
The utility model is created problem to be solved and is to provide one and can increases piston life, improve stock utilization, reduce costs, and can effectively alleviate or eliminate again to produce the hydraulic breaking hammer of " sky beat " phenomenon to the harm of quartering hammer and excavator at work.
In order to solve the problem, the utility model by the following technical solutions:
A kind of hydraulic breaking hammer, comprises cylinder body, and the interior position near rear end of described cylinder body is provided with the piston that can seesaw, the position of close front end is provided with the drill steel be connected with piston drive, is provided with elastic buffering mechanism between described drill steel and cylinder body.
Below the further optimization of the utility model to such scheme:
Described cylinder body comprises the quartering hammer lower cylinder body connected as one, middle cylinder body and rear-bank rotor housing.
Further optimization: elastic buffering mechanism comprises two and is arranged on inside quartering hammer lower cylinder body also near the elastic body of the position of drill steel rear end.
Further optimization: flatter drill steel being provided with two sunken insides near the position of rear end, two flatters longitudinally arrange and are symmetrical arranged centered by the axis of drill steel.
Further optimization: through-hole groove quartering hammer lower cylinder body being respectively arranged with two longitudinal directions near the position of two flatters, elastic body is arranged in through-hole groove.When quartering hammer off position, elastic body restriction drill steel maximum amount of movement under gravity.
Further optimization: the gap between elastic body and drill steel with 1mm.Do not contact each other.
Further optimization: described elastic body is rectangular configuration, its both sides are respectively arranged with the telescopic chute that has one fixed width, wherein one end of described telescopic chute is open, the other end is connected with the springhole that a diameter is greater than telescopic chute width, and two telescopic chutes are symmetrical arranged with elastomeric diagonal.
Further optimization: elastomeric rear end has elastomehc impact face, position near flatter rear end on drill steel has the drill steel shock surface that can impact mutually with elastomehc impact face, when there is " sky is beaten " in quartering hammer, the elastomehc impact face of the drill steel shock surface impact elasticity body of drill steel, under the effect of impact force, elastomeric two telescopic chute generation elastic deformations.Impact kinetic energy be converted into interior energy and sponge and do not transmit, thus the impact of rigidity being converted into the flexible protection achieved quartering hammer.
Further optimization: described piston comprises Conversion of Energy portion and speed changing portion, Conversion of Energy portion and speed changing portion removably connect.
The speed changing portion of piston can Reusability, when the impact end surface in Conversion of Energy portion is recessed, burst apart, fall block, pulls with middle cylinder body precision-fit section, when rupturing, only need change Conversion of Energy portion.Simultaneously because Conversion of Energy portion and speed changing portion removably connect, be easier to processing than used monolithic devices, heat treatment difficulty is little, saves material, reduces production and use cost.
Further optimization: Conversion of Energy portion can impact drill steel in front end, rear end is threaded with speed changing portion.Have the nitrogen storehouse being full of nitrogen in rear-bank rotor housing, the rear end of speed changing portion is positioned at nitrogen storehouse.
The rear end face C of speed changing portion subjects the pressure that upper cylinder body mesohigh nitrogen imposes on all the time simultaneously.
When backward stroke of the piston, speed changing portion gradually reduces high pressure nitrogen, and backward stroke of the piston speed reduces gradually; When piston stroke, expanded by the high pressure nitrogen compressed, speed changing portion accelerated motion, namely the stroke movement of piston adds acceleration.
The utility model adopts such scheme, has the following advantages:
1. structure is simple, is easy to realize, and reduces the skill set requirements to operator, reduces the use cost of user, improve operating efficiency.
2. the speed changing portion of piston can Reusability, when the impact end surface in Conversion of Energy portion is recessed, burst apart, fall block, pulls with middle cylinder precision-fit section, when rupturing, only need change Conversion of Energy portion.Simultaneously piston is made up of Conversion of Energy portion and speed changing portion, is easier to processing than used monolithic devices, and heat treatment difficulty is little, saves material, reduces production and use cost.
3. piston material cost is low.Conversion of Energy portion material is the same with existing piston material, but adopts 30CrNi4MoV speed changing portion material to use low-carbon alloy structural steel, and both material prices differ 3.5 times or 5 times.
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of the utility model embodiment;
Accompanying drawing 2 is the assembling schematic diagram of the utility model embodiment elastomer and quartering hammer lower cylinder body and drill steel;
Accompanying drawing 3 is that A-A in accompanying drawing 1 is to sectional view;
Accompanying drawing 4 is the structural representation of the utility model embodiment elastomer.
In figure: 1-drill steel; Lining under 2-; 3-cylinder connecting pin; 4-quartering hammer lower cylinder body; 5-elastic body; The upper lining of 6-; 7-springhole; Cylinder body in 8-; 9-rear-bank rotor housing; 10-rubber stopper; 11-backing pin; 12-through-hole groove; 13-shoulder hole; 14-Conversion of Energy portion; 15-speed changing portion; 16-fitted shaft; 17-mating holes; 18-flatter; 19-nitrogen storehouse; 20-bayonet slot; 21-oil sealing, 22-sealing gland; 23-installing hole; 24-telescopic chute; A-front end face; B-rear end face; O-elastomehc impact face; P-drill steel shock surface.
Detailed description of the invention
Embodiment, as shown in Figure 1, Figure 2, Figure 3 shows, a kind of hydraulic breaking hammer, comprise cylinder body, the interior position near rear end of described cylinder body is provided with the piston that can seesaw, the position of close front end is provided with the drill steel 1 be connected with piston drive, is provided with elastic buffering mechanism between described drill steel 1 and cylinder body.
Described cylinder body comprises the quartering hammer lower cylinder body 4, middle cylinder body 8 and the rear-bank rotor housing 9 that connect as one; The rear end of described drill steel 1 is connected by upper lining 6 with between quartering hammer lower cylinder body 4, the front end of described quartering hammer lower cylinder body 4 is connected by lower lining 2 with between drill steel 1, adopts interference fits and itself and lower cylinder body 4 are connected as a single entity by cylinder connecting pin 3 between lower lining 2 and quartering hammer lower cylinder body 4.
Elastic buffering mechanism comprises two and is arranged on inside quartering hammer lower cylinder body 4 also near the elastic body 5 of the position of drill steel 1 rear end.
Flatter 18, two flatters 18 drill steel 1 being provided with two sunken insides near the position of rear end longitudinally arrange and are symmetrical arranged centered by the axis of drill steel 1.
The movement of lower lining 2 and upper lining 6 pairs of drill steels 1 play the guiding role, and goes up lining 6 simultaneously and limits again the amount of movement of drill steel 1 toward direction, piston Conversion of Energy portion.
Quartering hammer lower cylinder body 4 is respectively arranged with the through-hole groove 12 of two longitudinal directions near the position of two flatters 18, the mid portion of through-hole groove 12 is communicated with the axis hole of drill steel 1 in quartering hammer lower cylinder body 4, installs in described through-hole groove 12 and is provided with elastic body 5; In quartering hammer shattering process, there is the gap of 1mm between elastic body 5 and drill steel 1, do not contact each other.
Quartering hammer lower cylinder body 4 is respectively equipped with the shoulder hole 13 of horizontally set near the position at through-hole groove about 12 two ends, backing pin 11 is installed in shoulder hole 13, wherein one end of shoulder hole 13 is screwed hole, other end aperture is less than the aperture of shoulder hole 13 diameter, screw thread nose end rubber stopper 10 will clog, and limit backing pin 11.
By two backing pins 11, elastic body 5 is limited in hole slot 12.
When quartering hammer off position, elastic body 5 limits drill steel 1 maximum amount of movement under gravity.
As shown in Figure 4, described elastic body 5 is for make with 50CrV steel.
Described elastic body 5 is rectangular configuration, its both sides are respectively arranged with the telescopic chute 24 that has one fixed width, wherein one end of described telescopic chute 24 is open, the other end is connected with springhole 7, two telescopic chutes 24 that a diameter is greater than telescopic chute 24 width and is symmetrical arranged with the diagonal of elastic body 5.
The width E of telescopic chute 24 is between 10-12.5mm, and the diameter D of springhole 7 is between 20-25mm.
The rear end of elastic body 5 has elastomehc impact face O, and the position near flatter 18 rear end on drill steel 1 has the drill steel shock surface P that can impact with elastomehc impact face O phase.
When there is " sky is beaten " in quartering hammer; the elastomehc impact face O of the drill steel shock surface P impact elasticity body 5 of drill steel 1; under the effect of impact force; there is elastic deformation and impact kinetic energy be converted into interior energy and sponge and do not transmit in two telescopic chutes 24 of elastic body 5, thus the impact of rigidity is converted into the flexible protection achieved quartering hammer.
Occur that " sky is beaten " also has much relations with operator's level of skill of quartering hammer, by this protective device, reduce the requirement to operator; decrease the probability that destroying appears in part; improve efficiency of construction, save use cost, the overall economic efficiency of user is also improved significantly.
As shown in Figure 1, described piston comprises Conversion of Energy portion 14 and speed changing portion 15, and Conversion of Energy portion 14 and speed changing portion 15 removably connect.The speed changing portion 15 of piston can Reusability, when the impact end surface in Conversion of Energy portion is recessed, burst apart, fall block, pulls with middle cylinder body precision-fit section, when rupturing, only need change Conversion of Energy portion 14.Simultaneously because Conversion of Energy portion 14 and speed changing portion 15 removably connect, be easier to processing than used monolithic devices, heat treatment difficulty is little, saves material, reduces production and use cost.
Conversion of Energy portion 14 can impact drill steel 1 in front end, rear end is threaded with speed changing portion 15.
The rear end in described Conversion of Energy portion 14 has a fitted shaft 16 axially protruded, and the front end of described speed changing portion 15 has and mating holes 17, and fitted shaft 16 is threaded with mating holes 17.
The side in Conversion of Energy portion 14 is provided with an installing hole 23, during assembling, is installed together in order to rotational energy conversion portion after latch 14 and speed changing portion 15.
Conversion of Energy portion 14 has the front end face A and rear end face B that can bear the impact of high pressure liquid force feed,
Front end face A and rear end face B bears high pressure liquid force feed in turn, realizes stroke and the drawback movement of piston.
Speed changing portion 15 and being tightly connected by oil sealing 21 and sealing gland 22 between excircle and middle cylinder body 8.
For the bayonet slot 20 of fixing speed changing portion 15 when speed changing portion 15 being provided with installation near the position of rear end.
Have the nitrogen storehouse 19 being full of nitrogen in rear-bank rotor housing 9, the rear end of speed changing portion 15 is positioned at nitrogen storehouse 19.
Speed changing portion 15 realizes supporting, the guide effect of the flexibility in piston movement, and it is contact with sealing gland 22 with resilient oil sealing 21 all the time.
The rear end face C of speed changing portion 15 subjects the pressure that upper cylinder body 9 mesohigh nitrogen imposes on all the time simultaneously.
When backward stroke of the piston, speed changing portion 15 gradually reduces high pressure nitrogen, and backward stroke of the piston speed reduces gradually; When piston stroke, expanded by the high pressure nitrogen compressed, speed changing portion 15 accelerated motion, namely the stroke movement of piston adds acceleration.
Conversion of Energy portion 14 leading portion is impact end, impacts drill steel 1 broken stone, rock etc.; Cylinder body 8 inner hole refined close fit in interlude and quartering hammer, realizes the conversion of hydraulic energy; Back segment is the connecting portion with speed changing portion 15, and front portion is axle journal, and rear portion is special connecting thread.
One of speed changing portion 15 contacts with the oil sealing in cylinder body in hydraulic breaking hammer 8 and sealing gland all the time, for the hydraulic oil in cylinder body in sealing and the nitrogen in rear-bank rotor housing 9, end face is processed with endoporus and special thread internal thread.Another portion " immerses " in the nitrogen in upper cylinder body 9 all the time, and when piston stroke to the expansion generation positive acceleration of piston movement because of nitrogen, when backward stroke of the piston, compressed nitrogen produces negative acceleration storage power.
Claims (11)
1. a hydraulic breaking hammer, comprise cylinder body, the interior position near rear end of described cylinder body is provided with the piston that can seesaw, the position of close front end is provided with the drill steel (1) be connected with piston drive, it is characterized in that: be provided with elastic buffering mechanism between described drill steel (1) and cylinder body.
2. a kind of hydraulic breaking hammer according to claim 1, is characterized in that: described cylinder body comprises the quartering hammer lower cylinder body (4) connected as one, middle cylinder body (8) and rear-bank rotor housing (9).
3. a kind of hydraulic breaking hammer according to claim 2, is characterized in that: elastic buffering mechanism comprises two and is arranged on quartering hammer lower cylinder body (4) inner side and the elastic body (5) of the position of close drill steel (1) rear end.
4. a kind of hydraulic breaking hammer according to claim 3, is characterized in that:
The upper position near rear end of drill steel (1) is provided with the flatter (18) of two sunken insides, and two flatters (18) longitudinally arrange and are symmetrical arranged centered by the axis of drill steel (1).
5. a kind of hydraulic breaking hammer according to claim 4, is characterized in that:
The upper position near two flatters (18) of quartering hammer lower cylinder body (4) is respectively arranged with the through-hole groove (12) of two longitudinal directions, and elastic body (5) is arranged in through-hole groove (12).
6. a kind of hydraulic breaking hammer according to claim 5, is characterized in that: the gap between elastic body (5) and drill steel (1) with 1mm.
7. a kind of hydraulic breaking hammer according to claim 6, is characterized in that:
Described elastic body (5) is rectangular configuration, its both sides are respectively arranged with the telescopic chute (24) that has one fixed width, wherein one end of described telescopic chute (24) is open, the other end is connected with the springhole (7) that a diameter is greater than telescopic chute (24) width, and two telescopic chutes (24) are symmetrical arranged with the diagonal of elastic body (5).
8. a kind of hydraulic breaking hammer according to claim 7, is characterized in that:
The rear end of elastic body (5) has elastomehc impact face (O), the upper position near flatter (18) rear end of drill steel (1) has the drill steel shock surface (P) that can impact mutually with elastomehc impact face (O), when there is " sky is beaten " in quartering hammer, the elastomehc impact face (O) of drill steel shock surface (P) impact elasticity body (5) of drill steel (1), under the effect of impact force, there is elastic deformation in two telescopic chutes (24) of elastic body (5).
9., according to a kind of hydraulic breaking hammer of claim 2-8 described in one of them, it is characterized in that:
Described piston comprises Conversion of Energy portion (14) and speed changing portion (15), and Conversion of Energy portion (14) and speed changing portion (15) removably connect.
10. a kind of hydraulic breaking hammer according to claim 9, is characterized in that:
Drill steel (1) can be impacted in Conversion of Energy portion (14) front end, rear end is threaded with speed changing portion (15).
11. a kind of hydraulic breaking hammers according to claim 10, is characterized in that:
Have the nitrogen storehouse (19) being full of nitrogen in rear-bank rotor housing (9), the rear end of speed changing portion (15) is positioned at nitrogen storehouse (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420496478.3U CN204080903U (en) | 2014-09-01 | 2014-09-01 | A kind of hydraulic breaking hammer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420496478.3U CN204080903U (en) | 2014-09-01 | 2014-09-01 | A kind of hydraulic breaking hammer |
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| CN204080903U true CN204080903U (en) | 2015-01-07 |
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| CN201420496478.3U Active CN204080903U (en) | 2014-09-01 | 2014-09-01 | A kind of hydraulic breaking hammer |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104234109A (en) * | 2014-09-01 | 2014-12-24 | 潍坊天瑞重工凿岩机械有限公司 | Hydraulic breaking hammer |
| CN107938740A (en) * | 2016-05-31 | 2018-04-20 | 泉州泉港灿鹏机械设备有限公司 | A kind of application method of quartering hammer |
| CN110307252A (en) * | 2019-04-06 | 2019-10-08 | 赵德朝 | Novel hydraulic crushing hammer piston hydrostatic support and lubrication system |
| CN112878408A (en) * | 2021-01-19 | 2021-06-01 | 上海三一重机股份有限公司 | Quartering hammer and working vehicle |
-
2014
- 2014-09-01 CN CN201420496478.3U patent/CN204080903U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104234109A (en) * | 2014-09-01 | 2014-12-24 | 潍坊天瑞重工凿岩机械有限公司 | Hydraulic breaking hammer |
| CN104234109B (en) * | 2014-09-01 | 2016-06-01 | 山东天瑞重工有限公司 | Hydraulic breaking hammer |
| CN107938740A (en) * | 2016-05-31 | 2018-04-20 | 泉州泉港灿鹏机械设备有限公司 | A kind of application method of quartering hammer |
| CN107938740B (en) * | 2016-05-31 | 2020-05-22 | 浙江岭德重工有限公司 | Use method of breaking hammer |
| CN110307252A (en) * | 2019-04-06 | 2019-10-08 | 赵德朝 | Novel hydraulic crushing hammer piston hydrostatic support and lubrication system |
| CN112878408A (en) * | 2021-01-19 | 2021-06-01 | 上海三一重机股份有限公司 | Quartering hammer and working vehicle |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: High tech Zone in Shandong city of Weifang Province, 261061 Silver Street No. 6699 Patentee after: SHANDONG TIANRUI HEAVY INDUSTRY CO., LTD. Address before: 261061 Shandong Province, Weifang city national high tech Zone JETCO Street No. 6699 Patentee before: Weifang Tianrui Heavy Industry Drillong Machinery Co., Ltd. |