CN204080458U - Hand-made woollen carpet planarization machine - Google Patents
Hand-made woollen carpet planarization machine Download PDFInfo
- Publication number
- CN204080458U CN204080458U CN201420135306.3U CN201420135306U CN204080458U CN 204080458 U CN204080458 U CN 204080458U CN 201420135306 U CN201420135306 U CN 201420135306U CN 204080458 U CN204080458 U CN 204080458U
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- Prior art keywords
- carpet
- operating desk
- motor
- frame
- blanket
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- Expired - Lifetime
Links
- 210000004209 hair Anatomy 0.000 claims abstract description 49
- 239000002699 waste material Substances 0.000 claims abstract description 29
- 238000007790 scraping Methods 0.000 claims description 16
- 230000000694 effects Effects 0.000 claims description 6
- 230000000977 initiatory effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 5
- 238000009954 braiding Methods 0.000 abstract description 3
- 238000004134 energy conservation Methods 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 3
- 238000010008 shearing Methods 0.000 abstract description 2
- 210000002268 wool Anatomy 0.000 abstract description 2
- 238000006243 chemical reaction Methods 0.000 description 4
- 210000005069 ears Anatomy 0.000 description 4
- 230000008901 benefit Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011492 sheep wool Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model relates to a kind of carpet intermediate treatment facility, especially a kind of hand-made woollen carpet planarization machine.At present, after complete for braiding carpet, lean on experience hand shearing process, be difficult to smooth as one, product quality is not high, and have lawn mower or carpet surface processing machine although existing, efficiency is not high, and Disposal quality is also not ideal enough, is not suitable for hand-knitted wool carpet.The utility model comprises operating desk, to roof platform, carpet fastening frame, waste material ejector, running gear, operating desk rear is provided with roof platform, the operating desk back lower place is provided with running gear, waste material ejector is provided with to roof platform rear, operating desk, be fixed in a frame to roof platform, waste material ejector, running gear, frame is settled in orbit by support wheel, carpet fastening frame be located at operating desk with in the space above roof platform.Smooth and the arrow hair of the utility model once completes, and continuous prodution degree and efficiency improve greatly, and structure is simple, and cost is low, use safety, energy-conservation, and smooth efficiency is high.
Description
Technical field
The utility model relates to a kind of carpet intermediate treatment facility, especially a kind of hand-made woollen carpet planarization machine.
Background technology
Hotan carpet is with a long history to have won fame both at home and abroad, Khotam be with field soil species sheep wool for raw material, resultant yarn is twisted through machine or craft, form with the pure hand woven of Uygur nationality's tradition design that Xinjiang is ancient, hand-knitted carpet quality is soft, and high resilience is durable in use, moistureproof, anti-corruption, synthetic tuff can not come off because excessively trampling, lodging; And tone is graceful, pattern is rich and varied, and this is the reason that Khotam sells well.Carpet is smooth is the intermediate treatment link of carrying out before carpet has weaved rear hot light process, every block hand-made woollen carpet is completed by 2-5 workman together hand woven, carpet velvet length after General Requirements braiding is about 12mm, but the qualification of workman differs, the carpet velvet length 8-12mm that on plot blanket, each workman weaves not etc., so plot blanket surface is rough and uneven in surface everywhere.At present, the weavening carpet producer of Hotan Prefecture and peasant self-employed worker lean on experience hand shearing process after complete for braiding carpet, be difficult to smooth as one, product quality is not high, has lawn mower or carpet surface processing machine although existing, but structure is comparatively complicated, processing cost is high, and efficiency is not high, and Disposal quality is also not ideal enough, and all by the machinery equipment that the end of a thread unnecessary on carpet is cut, be not suitable for hand-knitted wool carpet.The quality of the smooth link of hand-made woollen carpet directly affects carpet surface pile polishing treatment effect, and intermediate link is done well, and link below can not ensure, therefore, is difficult to obtain good economic benefit.
Summary of the invention
Technical problem to be solved in the utility model is to provide that a kind of structure is simple, and cost is low, use safety, energy-conservation, smooth efficiency is high, and after carrying out smooth process to carpet, its carpet surface is smooth as one, raising monoblock carpet aesthetic feeling, the hand-made woollen carpet planarization machine of quality assurance.
A kind of hand-made woollen carpet planarization machine described in the utility model realizes by the following technical solutions: comprise operating desk, to roof platform, carpet fastening frame, waste material ejector, running gear, operating desk rear is provided with roof platform, the operating desk back lower place is provided with running gear, waste material ejector is provided with to roof platform rear, operating desk, be fixed in a frame to roof platform, waste material ejector, running gear, frame is settled in orbit by support wheel, carpet fastening frame be located at operating desk with in the space above roof platform.
Said operating desk is made up of workbench, operation board, left and right handle, left and right start button, left and right turn switch, left and right pedal, workbench is respectively equipped with and scrapes blanket device and arrow hair device, wherein scrape blanket device to comprise scraping blanket frame and being located at and scrape motor on blanket frame and many ribs scraper, motor is connected by belt gear with many ribs scraper, each rib of many ribs scraper clamps hacksaw blade, scrape blanket device to be electrically connected with left steering switch, make many ribs scraper realize rotating by the conversion of left steering switch, realize that left and right is two-way scrapes blanket; Arrow hair device comprises arrow hair frame and is located at motor, the dise knife peace cutter on arrow hair frame, motor is connected by belt gear with dise knife, flat cutter is pressed close on dise knife, arrow hair device is electrically connected with right turn switch, dise knife is made to realize rotating by the conversion of right turn switch, carry out arrow hair during rotating forward, whet a knife during reversion; On workbench scrape blanket device and arrow hair device is connected by v-shaped track with workbench respectively; Operation board is provided with startup, the stop button of power initiation, stop button and each motor, operation board with scrape blanket device, arrow hair device, carpet fastening frame, waste material ejector and running gear and electrically connect; Left and right handle will be scraped blanket device respectively by leverage and be connected with operating desk with arrow hair device, the fulcrum of left and right handle is all located on operating desk, left handle one end is with to scrape blanket device hinged, the other end is free end, make to scrape blanket device by swing free end carry out length feed and exit, right handles one end and arrow hair device hinged, the other end is free end, makes arrow hair device carry out length feed and exiting by swing free end; Left and right start button is fixed on the face, left and right of operating desk, electrically connect with the motor scraping blanket device and arrow hair device respectively, the movable projection of left start button is corresponding with the pressing plate scraping blanket device, when scraping blanket device length feed, the movable projection of platen presses makes left start button close, the electrical power scraping blanket device enters duty, the movable projection of right start button is corresponding with the pressing plate of arrow hair device, during arrow hair device length feed, the movable projection of platen presses makes right start button close, and the electrical power of arrow hair device enters duty; Left and right turn switch is fixed on the face, left and right of operating desk, electrically connect with left start button and operation board respectively, allow the motor scraping blanket device realize rotating by the ears or side handles of a utensil rotating left steering switch, realize rotating by the ears or side handles of a utensil that rotate right turn switch by the motor of arrow hair device; Left and right pedal is located on operating desk base plate, and left and right pedal electrically connects with running gear and operation board respectively, steps on Vehicular left pedal and running gear is run left, steps on right steps and running gear is run to the right.
Said roof platform to be formed by ejection device and seat stand, fixing on the support columns to ejection device, be provided with left and right, top roll shaft to ejection device, the corresponding many ribs scraper of left roll shaft, and leave certain interval with many ribs scraper, adjust the gap between left roll shaft and many ribs scraper by the front and back position adjusting left roll shaft, the corresponding dise knife of right roll shaft, and leave certain interval with dise knife, adjust the gap between right roll shaft and dise knife by the front and back position adjusting right roll shaft; Support column is half bow-shaped structural, and support column lower end is fixed on seat stand, and seat stand is fixed in frame.
Said carpet fastening frame is provided with and packs up roller, top roll, lower roll, rolls tightly roller and driving device, pack up roller, top roll, lower roll, roll tightly roller and be fixed on carpet fastening frame by bearing block, pack up roller and be located at carpet fastening frame back upper place, top roll and lower roll are located at carpet fastening frame front, roll tightly roller and are located at the carpet fastening frame back lower place; Driving device is located on the right of carpet fastening frame, comprise motor, reversing arrangement, chain drive, motor drives reversing arrangement running by belt gear, two output shafts of reversing arrangement are equipped with sprocket wheel, sprocket wheel on front axle by chain with roll tightly roller chain and be connected, sprocket wheel on rear axle by chain with pack up roller chain and be connected, reversing arrangement rear axle outputting power when motor rotates forward, reversing arrangement front axle outputting power during motor reversal.
Said running gear is made up of motor, reduction box, support wheel and front and back track, wherein motor, reduction box, support wheel are all located in frame, motor is connected with reduction box by chain drive, reduction box is driven by chain drive and supports wheel shaft running, front and back track is fixed on mixed earth Horizon, and support wheel is walked on the track of front and back.
Said waste material ejector is made up of waste pipe and air-introduced machine, waste pipe inlet scoop is located at below arrow hair dise knife, waste pipe air outlet is connected with air-introduced machine inlet scoop, air-introduced machine is located at footstock rear, the lint waste material emersion removed for not allowing arrow is careless and sloppy in indoor, and the air outlet of air-introduced machine is set with gunnysack.
advantage of the present utility model is:
The utility model is smooth once to be completed with arrow hair, continuous prodution degree and efficiency improve greatly, and structure is simple, and cost is low, use safety, energy-conservation, smooth efficiency is high, and after carrying out smooth process to carpet, its carpet surface is smooth as one, improve monoblock carpet aesthetic feeling, its carpet surface clear patterns, compact, bright and third dimension are strong, enhance the artistic effect of carpet pattern, reach the object of the utility model design.
Accompanying drawing explanation
Fig. 1 is complete machine structure front view of the present utility model;
Fig. 2 is complete machine structure right view of the present utility model;
Fig. 3 is of the present utility model to left and right, top roll shaft enlarged front view.
Detailed description of the invention
As shown in Figure 1, Figure 2, Figure 3 shows, the utility model comprises operating desk, to roof platform, carpet fastening frame (3), waste material ejector, running gear, operating desk rear is provided with roof platform, the operating desk back lower place is provided with running gear, waste material ejector is provided with to roof platform rear, operating desk, be fixed in a frame (4) to roof platform, waste material ejector, running gear, frame (4) is placed on front and back track (6) by support wheel (5), carpet fastening frame (3) be located at operating desk with in the space above roof platform.
Said operating desk is by workbench (1), operation board (11), left and right handle (10, 13), left and right start button (8, 15), left and right turn switch (7, 14), left and right pedal (44, 45) form, workbench (1) is respectively equipped with and scrapes blanket device and arrow hair device, wherein scrape blanket device to comprise scraping blanket frame (29) and being located at and scrape motor (30) on blanket frame (29) and many ribs scraper (27), motor (30) is connected by belt gear (28) with many ribs scraper (27), each rib of many ribs scraper (27) clamps hacksaw blade, scrape blanket device to be electrically connected with left steering switch (7), many ribs scraper (27) is made to realize rotating by the conversion of left steering switch (7), realize that left and right is two-way scrapes blanket, arrow hair device comprises arrow hair frame (25) and is located at motor (23), dise knife (26) the peaceful cutter (43) on arrow hair frame (25), motor (23) is connected by belt gear (24) with dise knife (26), flat cutter (43) is pressed close on dise knife (26), arrow hair device is electrically connected with right turn switch (14), dise knife (26) is made to realize rotating by the conversion of right turn switch (14), carry out arrow hair during rotating forward, whet a knife during reversion, on workbench (1) scrape blanket device and arrow hair device is connected by v-shaped track with workbench (1) respectively, operation board (11) is provided with startup, the stop button of power initiation, stop button and each motor, operation board (11) with scrape blanket device, arrow hair device, carpet fastening frame (3), waste material ejector and running gear and electrically connect, left and right handle (10,13) will be scraped blanket device respectively by leverage and be connected with operating desk with arrow hair device, the fulcrum of left and right handle (10,13) is all located on operating desk, left handle (10) one end is with to scrape blanket device hinged, the other end is free end, make to scrape blanket device by swing free end carry out length feed and exit, right handles (13) one end and arrow hair device hinged, the other end is free end, makes arrow hair device carry out length feed and exiting by swing free end, left and right start button (8, 15) be fixed on the face, left and right of operating desk, electrically connect with the motor scraping blanket device and arrow hair device respectively, the movable projection of left start button (8) is corresponding with the pressing plate (9) scraping blanket device, when scraping blanket device length feed, pressing plate (9) pressing activity projection makes left start button (8) close, motor (30) energising of scraping blanket device enters duty, the movable projection of right start button (15) is corresponding with the pressing plate (16) of arrow hair device, during arrow hair device length feed, pressing plate (16) pressing activity projection makes right start button (15) close, motor (23) energising of arrow hair device enters duty, left and right turn switch (7,14) is fixed on the face, left and right of operating desk, electrically connect with left start button (8) and operation board (11) respectively, allow the motor (30) scraping blanket device realize rotating by the ears or side handles of a utensil rotating left steering switch (7), realize rotating by the ears or side handles of a utensil rotating right turn switch (14) by the motor (23) of arrow hair device, left and right pedal (44,45) is located on operating desk base plate, left and right pedal (44,45) electrically connects with running gear and operation board (11) respectively, stepping on Vehicular left pedal (44) makes running gear run left, steps on right steps (45) and running gear is run to the right.
Said roof platform to be formed by ejection device (44) and seat stand (47), be fixed on support column (2) to ejection device (44), be provided with left and right, top roll shaft (47 to ejection device (44), 45), the corresponding many ribs scraper (27) of left roll shaft (47), and leave certain interval with many ribs scraper (27), the gap between left roll shaft (47) and many ribs scraper (27) is adjusted by the front and back position adjusting left roll shaft (47), right roll shaft (45) corresponding dise knife (26), and leave certain interval with dise knife (26), the gap between right roll shaft (45) and dise knife (26) is adjusted by the front and back position adjusting right roll shaft (45), support column (2) is half bow-shaped structural, and support column (2) lower end is fixed on seat stand (47), and seat stand (47) is fixed in frame (4).
Said carpet fastening frame (3) is provided with and packs up roller (31), top roll (32), lower roll (33), rolls tightly roller (34) and driving device, pack up roller (31), top roll (32), lower roll (33), roll tightly roller (34) and be fixed on carpet fastening frame (3) by bearing block (35), pack up roller (31) and be located at carpet fastening frame (3) back upper place, top roll (32) and lower roll (33) are located at carpet fastening frame (3) front, roll tightly roller (34) and are located at carpet fastening frame (3) back lower place, driving device is located at carpet fastening frame (3) the right, comprise motor (18), reversing arrangement (20), chain drive, motor (18) drives reversing arrangement (20) running by belt gear (19), two output shafts of reversing arrangement (20) are equipped with sprocket wheel, sprocket wheel on front axle (21) by chain (42) with roll tightly roller chain (17) and be connected, sprocket wheel on rear axle (48) by chain (22) with pack up roller chain (36) and be connected, reversing arrangement (20) rear axle (48) outputting power when motor (18) rotates forward, reversing arrangement (20) front axle (21) outputting power during motor (18) reversion.
Said running gear is made up of motor (39), reduction box (41), support wheel (5) and front and back track (6), wherein motor (39), reduction box (41), support wheel (5) are all located in frame (4), motor (39) is connected with reduction box (41) by chain drive (49), reduction box (41) drives the running of support wheel (5) axle by chain drive (40), front and back track (6) are fixed on mixed earth Horizon, and support wheel (5) is in the upper walking of front and back track (6).
Said waste material ejector is made up of waste pipe (38) and air-introduced machine (37), waste pipe (38) inlet scoop is located at arrow hair dise knife (26) below, waste pipe (38) air outlet is connected with air-introduced machine (37) inlet scoop (50), air-introduced machine (37) is located at footstock (47) rear, the lint waste material emersion removed for not allowing arrow is careless and sloppy in indoor, and the air outlet (51) of air-introduced machine (37) is set with gunnysack.
Above principle is only in order to illustrate, and unrestricted the technical solution of the utility model, do not depart from any modification or partial replacement of the utility model spirit and scope, all should be encompassed in the middle of right of the present utility model.
Claims (6)
1. hand-made woollen carpet planarization machine, it is characterized in that: comprise operating desk, to roof platform, carpet fastening frame (3), waste material ejector, running gear, operating desk rear is provided with roof platform, the operating desk back lower place is provided with running gear, waste material ejector is provided with to roof platform rear, operating desk, be fixed in a frame (4) to roof platform, waste material ejector, running gear, frame (4) is placed on front and back track (6) by support wheel (5), carpet fastening frame (3) be located at operating desk with in the space above roof platform.
2. hand-made woollen carpet planarization machine according to claim 1, it is characterized in that: said operating desk is by workbench (1), operation board (11), left and right handle (10, 13), left and right start button (8, 15), left and right turn switch (7, 14), left and right pedal (44, 45) form, workbench (1) is respectively equipped with and scrapes blanket device and arrow hair device, wherein scrape blanket device to comprise scraping blanket frame (29) and being located at and scrape motor (30) on blanket frame (29) and many ribs scraper (27), motor (30) is connected by belt gear (28) with many ribs scraper (27), each rib of many ribs scraper (27) clamps hacksaw blade, scrape blanket device to be electrically connected with left steering switch (7), arrow hair device comprises arrow hair frame (25) and is located at motor (23), dise knife (26) the peaceful cutter (43) on arrow hair frame (25), motor (23) is connected by belt gear (24) with dise knife (26), flat cutter (43) is pressed close on dise knife (26), and arrow hair device is electrically connected with right turn switch (14), on workbench (1) scrape blanket device and arrow hair device is connected by v-shaped track with workbench (1) respectively, operation board (11) is provided with startup, the stop button of power initiation, stop button and each motor, operation board (11) with scrape blanket device, arrow hair device, carpet fastening frame (3), waste material ejector and running gear and electrically connect, left and right handle (10,13) will be scraped blanket device respectively by leverage and be connected with operating desk with arrow hair device, the fulcrum of left and right handle (10,13) is all located on operating desk, left handle (10) one end is with to scrape blanket device hinged, the other end is free end, right handles (13) one end and arrow hair device hinged, the other end is free end, left and right start button (8,15) is fixed on the face, left and right of operating desk, electrically connect with the motor scraping blanket device and arrow hair device respectively, the movable projection of left start button (8) is corresponding with the pressing plate (9) scraping blanket device, when scraping blanket device length feed, pressing plate (9) pressing activity projection makes left start button (8) close, the movable projection of right start button (15) is corresponding with the pressing plate (16) of arrow hair device, and during arrow hair device length feed, pressing plate (16) pressing activity projection makes right start button (15) close, left and right turn switch (7,14) is fixed on the face, left and right of operating desk, electrically connects respectively with left start button (8) and operation board (11), left and right pedal (44,45) is located on operating desk base plate, and left and right pedal (44,45) electrically connects with running gear and operation board (11) respectively.
3. hand-made woollen carpet planarization machine according to claim 1, it is characterized in that: said roof platform to be formed by ejection device (44) and seat stand (47), be fixed on support column (2) to ejection device (44), be provided with left and right roll shaft, top (47,45) to ejection device (44), the corresponding many ribs scraper (27) of left roll shaft (47), and leave certain interval with many ribs scraper (27), right roll shaft (45) corresponding dise knife (26), and leave certain interval with dise knife (26); Support column (2) is half bow-shaped structural, and support column (2) lower end is fixed on seat stand (47), and seat stand (47) is fixed in frame (4).
4. hand-made woollen carpet planarization machine according to claim 1, it is characterized in that: said carpet fastening frame (3) is provided with packs up roller (31), top roll (32), lower roll (33), roll tightly roller (34) and driving device, pack up roller (31), top roll (32), lower roll (33), roll tightly roller (34) and be fixed on carpet fastening frame (3) by bearing block (35), pack up roller (31) and be located at carpet fastening frame (3) back upper place, top roll (32) and lower roll (33) are located at carpet fastening frame (3) front, roll tightly roller (34) and be located at carpet fastening frame (3) back lower place, driving device is located at carpet fastening frame (3) the right, comprise motor (18), reversing arrangement (20), chain drive, motor (18) drives reversing arrangement (20) running by belt gear (19), two output shafts of reversing arrangement (20) are equipped with sprocket wheel, sprocket wheel on front axle (21) by chain (42) with roll tightly roller chain (17) and be connected, sprocket wheel on rear axle (48) by chain (22) with pack up roller chain (36) and be connected, reversing arrangement (20) rear axle (48) outputting power when motor (18) rotates forward, reversing arrangement (20) front axle (21) outputting power during motor (18) reversion.
5. hand-made woollen carpet planarization machine according to claim 1, it is characterized in that: said running gear is by motor (39), reduction box (41), support wheel (5) and front and back track (6) composition, wherein motor (39), reduction box (41), support wheel (5) is all located in frame (4), motor (39) is connected with reduction box (41) by chain drive (49), reduction box (41) drives the running of support wheel (5) axle by chain drive (40), front and back track (6) are fixed on mixed earth Horizon, support wheel (5) is in the upper walking of front and back track (6).
6. hand-made woollen carpet planarization machine according to claim 1, it is characterized in that: said waste material ejector is made up of waste pipe (38) and air-introduced machine (37), waste pipe (38) inlet scoop is located at arrow hair dise knife (26) below, waste pipe (38) air outlet is connected with air-introduced machine (37) inlet scoop (50), air-introduced machine (37) is located at footstock (47) rear, and the air outlet (51) of air-introduced machine (37) is set with gunnysack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420135306.3U CN204080458U (en) | 2014-03-25 | 2014-03-25 | Hand-made woollen carpet planarization machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420135306.3U CN204080458U (en) | 2014-03-25 | 2014-03-25 | Hand-made woollen carpet planarization machine |
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| Publication Number | Publication Date |
|---|---|
| CN204080458U true CN204080458U (en) | 2015-01-07 |
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ID=52173194
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420135306.3U Expired - Lifetime CN204080458U (en) | 2014-03-25 | 2014-03-25 | Hand-made woollen carpet planarization machine |
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| Country | Link |
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| CN (1) | CN204080458U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103882647A (en) * | 2014-03-25 | 2014-06-25 | 和田地毯有限责任公司 | Flatting machine and method of hand-made wool carpets |
-
2014
- 2014-03-25 CN CN201420135306.3U patent/CN204080458U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103882647A (en) * | 2014-03-25 | 2014-06-25 | 和田地毯有限责任公司 | Flatting machine and method of hand-made wool carpets |
| CN103882647B (en) * | 2014-03-25 | 2017-01-11 | 和田地毯有限责任公司 | Flatting machine and method of hand-made wool carpets |
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