CN204076764U - Produce the wood plastic composite mould of band groove quadrifora material - Google Patents
Produce the wood plastic composite mould of band groove quadrifora material Download PDFInfo
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- CN204076764U CN204076764U CN201420370856.3U CN201420370856U CN204076764U CN 204076764 U CN204076764 U CN 204076764U CN 201420370856 U CN201420370856 U CN 201420370856U CN 204076764 U CN204076764 U CN 204076764U
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Abstract
One is applied to building, furniture, packaging, gardens, the wood plastic composite mould of the production band groove quadrifora material in transport field, comprise at the bottom of mould, first hot-die, second hot-die, 3rd hot-die, 4th hot-die, 5th hot-die, cold mould, core rod, water pipe head, screw rod, core rod is installed at middle part at the bottom of mould, first hot-die is installed at the bottom of mould, first hot-die is installed the second hot-die, second hot-die installs the 3rd hot-die, 3rd hot-die installs the 4th hot-die, 4th hot-die installs the 5th hot-die, 5th hot-die installs cold mould, with four screw rods by the first hot-die, second hot-die, 3rd hot-die, 4th hot-die, 5th hot-die, fix at the bottom of cold mould and mould, on cold mould top, four water pipe heads are installed, at cold mould left part, two water pipe heads are installed.This device adopts advanced processing method and suitable additive, design can meet the wood plastic composite material sections of multiple fields needs, makes this wood plastic composite material sections have environmental protection, durable, long service life, has the outward appearance of timber, higher than plastic products hardness, rigidity is strong, antiacid alkali, to hinder right property good.
Description
Technical field
The utility model relates to a kind of wood plastic composite mould and the product producing band groove quadrifora material in building, furniture, packaging, gardens, transport field.
Background technology
Wood plastic composite (Wood-Plastic Composites, WPC) be the class advanced composite material (ACM) be in recent years surging forward both at home and abroad, refer to utilize polyethylene, polypropylene and polyvinyl chloride etc., replace common resin adhesive, new wood materials is mixed into useless strings such as the wood powder more than more than 50%, rice husk, stalks, again through plastic processings such as extruding, mold pressing, injection mouldings, the sheet material produced or section bar.Be mainly used in the industries such as building materials, furniture, logistics packaging.Through the sheet material of hot extrusion molding after plastics and wooden powder are mixed by a certain percentage, be referred to as to extrude wood-plastic composite panel.
But, the processing method making product due to wood plastic composite is different, proportioning process is different, timber and plastics compatibility is between the two poor, interface binding force is also very little, by have compared with strong absorptive timber with there is hydrophobic plastic tie be combined and have difficulties, suitable additive is selected to be vital to improve their compatibilities between the two to wood plastic composite, the structure of some wood plastic composite material sections also can not meet building, furniture, packaging, gardens, demand in the fields such as transport, therefore develop a kind of production is with the wood plastic composite mould of groove quadrifora material and product to be the new problems being badly in need of solving always.
Summary of the invention
The purpose of this utility model is to provide a kind of wood plastic composite mould and the product of producing band groove quadrifora material, adopt advanced processing method and suitable additive, design can meet the wood plastic composite material sections of multiple fields needs, make this wood plastic composite material sections have environmental protection, durable, long service life, have the outward appearance of timber, higher than plastic products hardness, rigidity is strong, antiacid alkali, Anti-moth-eating, the right property of resistance be good, zero formaldehyde, pollution-free and reusable edible.
The purpose of this utility model is achieved in that a kind of wood plastic composite mould producing band groove quadrifora material, comprise at the bottom of mould, first hot-die, second hot-die, 3rd hot-die, 4th hot-die, 5th hot-die, cold mould, core rod, water pipe head, screw rod, core rod is installed at middle part at the bottom of mould, first hot-die is installed at the bottom of mould, first hot-die is installed the second hot-die, second hot-die installs the 3rd hot-die, 3rd hot-die installs the 4th hot-die, 4th hot-die installs the 5th hot-die, 5th hot-die installs cold mould, with four screw rods by the first hot-die, second hot-die, 3rd hot-die, 4th hot-die, 5th hot-die, fix at the bottom of cold mould and mould, on cold mould top, four water pipe heads are installed, at cold mould left part, two water pipe heads are installed, a kind of wood-plastic composite material products producing band groove quadrifora material, be made up of bottom web, riser, epiplastron, five risers are evenly set in the middle of epiplastron and bottom web, riser and between epiplastron and bottom web, projecting edge is set outside left and right two, fluted at epiplastron.
Main points of the present utility model are its structure.Its operation principle is, its operation principle is, main points of the present utility model are its structure.Its operation principle is, in process, good processing characteristics and superior serviceability is had for improving Wood-plastic material, adopt advanced processing method and suitable additive, design can meet the wood plastic composite material sections of multiple fields needs, select inferior soft weedtree powder and waste plastic to be primary raw material, configure the auxiliary agents such as suitable coupling agent, lubricant and agent and colouring agent are filled in appropriate adding.Apply the surface that suitable auxiliary agent carrys out polymer-modified and wood powder, to improve compatibility between wood powder and resin and interface affinity, improve the dispersiveness of wood powder in the thermoplastic resin of melting and the mobility of melt.Ensure runner rounding off and rational assignment of traffic, wood plastic composite is owing to having higher requirement for upbuild voltage capacity and temperature control precision, the fiber-wall-element model obtained and quality of item, the impact that the layout of Controlled cooling system and cooling capacity produce extrusion molding.Product surface quality meets design standard, rule that external form is straight, without lateral bending or bend up and down; Surfacing is smooth, without protruding, caving in and crackle; Shade is consistent, without piebald and striped.Make this wood plastic composite material sections have environmental protection, durable, long service life, have the outward appearance of timber, higher than plastic products hardness, rigidity is strong, antiacid alkali, Anti-moth-eating, the right property of resistance be good, zero formaldehyde, pollution-free and reusable edible.
The wood plastic composite mould of production band groove quadrifora material and product are compared with prior art, have and adopt advanced processing method and suitable additive, design can meet the wood plastic composite material sections of multiple fields needs, make this wood plastic composite material sections have environmental protection, durable, long service life, have the outward appearance of timber, higher than plastic products hardness, rigidity is strong, antiacid alkali, Anti-moth-eating, the right property of resistance be good, the advantages such as zero formaldehyde, pollution-free and reusable edible, will be widely used in building, furniture, packaging, gardens, transport field.
Below in conjunction with drawings and Examples, the utility model is described in detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model mould.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
Fig. 4 is the right view of Fig. 1.
Fig. 5 is the structural representation of the utility model product.
Fig. 6 is the top view of Fig. 5.
Detailed description of the invention
With reference to accompanying drawing, a kind of wood plastic composite mould producing band groove quadrifora material, to comprise at the bottom of mould 1, first hot-die 2, second hot-die 3, 3rd hot-die 4, 4th hot-die 5, 5th hot-die 6, cold mould 7, core rod 8, water pipe head 9, screw rod 10, core rod 8 is installed at middle part at the bottom of mould on 1, at the bottom of mould, the first hot-die 2 is installed on 1, first hot-die 2 is installed the second hot-die 3, second hot-die 3 installs the 3rd hot-die 4, 3rd hot-die 4 installs the 4th hot-die 5, 4th hot-die 5 installs the 5th hot-die 6, 5th hot-die 6 installs cold mould 7, with four screw rods 10 by the first hot-die 2, second hot-die 3, 3rd hot-die 4, 4th hot-die 5, 5th hot-die 6, cold mould 7 with 1 to fix at the bottom of mould, on cold mould 7 top, four water pipe heads 9 are installed, at cold mould 7 left part, two water pipe heads 9 are installed.A kind of wood-plastic composite material products producing band groove quadrifora material, be made up of bottom web 11, riser 12, epiplastron 13, in the middle of epiplastron 13 and bottom web 11, five risers 12 are evenly set, riser 12 and between epiplastron 13 and bottom web 11, projecting edge is set outside left and right two, fluted at epiplastron 13.
The manufacture method describing the utility model product is continued below in conjunction with embodiment:
(1) raw-material selection and process: raw-material selection: select inferior soft weedtree powder and waste plastic to be primary raw material 1000 kilograms, configures coupling agent, lubricant, adds and fill agent, colouring agent; Used additives coupling agent, lubricant come the surface of polymer-modified and wood powder, to improve compatibility between wood powder and resin and interface affinity, improve the dispersiveness of wood powder in the thermoplastic resin of melting and the mobility of melt; Raw-material process: waste plastic is dry and be ground into the fragment of 1-2 centimetre, more inferior soft weedtree cutting crushed after being dried is ground to form 60-100 object wood powder, the wood powder vapor content after process will lower than 1-2%;
(2) control of auto feed and batch mixing process: automatic ration material loading: adopt screw feeding machine to force feeding device and automatic ration material-uploading style, with ensure that material extrudes stable with extrude quality; Batch mixing process control: select SHR500 high speed mixer, total capacity 340L, power of motor 55KW, charge is at the 40-60% of total capacity, and mixing of materials temperature controls at 110-120 DEG C, mixing time 10-15 minute;
(3) selection of comminutor and the control of prilling: the selection of comminutor: select conical double-screw granulation unit; The temperature of granulation controls: head temperature arranges 180 degree, and mold temperature arranges 160 degree;
(4) selection of extruder and the control of screw speed: the selection of extruder: select SJSZ65/132 conical-double-helical rod extruder, power of motor 37KW, 180 kilograms per hour of maximum extrusion capacity; The control of screw speed: the revolution of feeder controls at 5-7 revolutions per second, the revolution of main frame controls at 6-13 revolutions per second;
(5) control of extruder temperature: head temperature controls at 160-200 ° of C, disjunctor temperature controls at 145-153 ° of C, and mold temperature controls at 160-175 ° of C;
(6) mould and cooling and shaping: adopt double tapered structure in compression section and sizing section, adopt water-cooled shaping, coolant flow channel is reasonable, ensures high efficiency cooling; Material ejects by the pressure by head, and at membrana oralis, place is cooled with circulating water;
(7) control of product quality: product surface quality meets design standard, rule that external form is straight, without lateral bending or bend up and down; Surfacing is smooth, without protruding, caving in and crackle; Shade is consistent, without piebald and striped; Product cross section is closely knit, and without shrinkage porosite and pore, internal diameter is smooth, without windrow and fracture; Product length is accurate, with require completely the same, appearance yield reaches 95%, and moisture content is less than 2%, 24h water absorption rate is less than 2%, density range 0.6-1.45g/cm3, is immersed in the water expansion rate 3%, in high humidity environment 1%, hardness is greater than 58Mpa, hot strength 24Mpa, resist bending intensity 32Mpa, the Biao face Xing of Nai Mo≤0.08G/100r.Finally, qualified products are formed.
Claims (1)
1. produce the wood plastic composite mould of band groove quadrifora material for one kind, comprise at the bottom of mould, first hot-die, second hot-die, 3rd hot-die, 4th hot-die, 5th hot-die, cold mould, core rod, water pipe head, screw rod, it is characterized in that: core rod is installed at the middle part at the bottom of mould, first hot-die is installed at the bottom of mould, first hot-die is installed the second hot-die, second hot-die installs the 3rd hot-die, 3rd hot-die installs the 4th hot-die, 4th hot-die installs the 5th hot-die, 5th hot-die installs cold mould, with four screw rods by the first hot-die, second hot-die, 3rd hot-die, 4th hot-die, 5th hot-die, fix at the bottom of cold mould and mould, on cold mould top, four water pipe heads are installed, at cold mould left part, two water pipe heads are installed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420370856.3U CN204076764U (en) | 2014-07-07 | 2014-07-07 | Produce the wood plastic composite mould of band groove quadrifora material |
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CN201420370856.3U CN204076764U (en) | 2014-07-07 | 2014-07-07 | Produce the wood plastic composite mould of band groove quadrifora material |
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CN204076764U true CN204076764U (en) | 2015-01-07 |
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CN201420370856.3U Expired - Fee Related CN204076764U (en) | 2014-07-07 | 2014-07-07 | Produce the wood plastic composite mould of band groove quadrifora material |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110877447A (en) * | 2019-10-24 | 2020-03-13 | 安徽森泰木塑科技地板有限公司 | Mould for manufacturing foamed floor with wood texture |
-
2014
- 2014-07-07 CN CN201420370856.3U patent/CN204076764U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110877447A (en) * | 2019-10-24 | 2020-03-13 | 安徽森泰木塑科技地板有限公司 | Mould for manufacturing foamed floor with wood texture |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150107 Termination date: 20160707 |
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CF01 | Termination of patent right due to non-payment of annual fee |