CN204075320U - Valve seat hole forming knife - Google Patents
Valve seat hole forming knife Download PDFInfo
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- CN204075320U CN204075320U CN201420379121.7U CN201420379121U CN204075320U CN 204075320 U CN204075320 U CN 204075320U CN 201420379121 U CN201420379121 U CN 201420379121U CN 204075320 U CN204075320 U CN 204075320U
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- 238000007493 shaping process Methods 0.000 claims abstract 7
- 230000007704 transition Effects 0.000 claims abstract 7
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 210000002421 cell wall Anatomy 0.000 claims 1
- 238000005553 drilling Methods 0.000 abstract description 25
- 238000000034 method Methods 0.000 description 7
- 238000007789 sealing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种加工刀具,特别是一种阀座孔成型刀。The utility model relates to a processing cutter, in particular to a valve seat hole forming cutter.
背景技术Background technique
用于加工空调压缩机的阀座,该阀座对精度要求高,在密封配合时要求不能漏气,以前采用普通的刀具对该阀座进行加工时,需要分成多个步骤、并且换用多种刀具才能加工完成,在换步骤的过程中,每次都需要装夹后重新定位,因而导致精度很难保证。It is used to process the valve seat of the air-conditioning compressor. The valve seat requires high precision and requires no air leakage during the sealing fit. In the past, when using ordinary tools to process the valve seat, it needs to be divided into multiple steps and replaced with multiple tools. In the process of changing steps, it needs to be clamped and repositioned every time, which makes it difficult to guarantee the accuracy.
发明内容Contents of the invention
为了克服现有技术的不足,本实用新型提供一种加工精度高的阀座孔成型刀。In order to overcome the deficiencies of the prior art, the utility model provides a valve seat hole forming knife with high processing precision.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
阀座孔成型刀,其特征在于:包括刀杆,刀杆端部对称设有排屑槽、及依次设有直径由大到小变化的成型段、铰孔段及钻孔段,所述排屑槽由刀杆处延伸至成型段、铰孔段及钻孔段,且成型段、铰孔段及钻孔段由排屑槽分割成相对设置的两部分,所述钻孔段的每部分均包括一锥形刀尖,所述刀尖上设有钻孔前刀面、第一钻孔后刀面及与该第一钻孔后刀面相交的第二钻孔后刀面,所述铰孔段的每部分均设有铰孔前刀面、第一铰孔后刀面及第二铰孔后刀面,所述铰孔段的每部分的肩部均设有过渡前刀面、第一过渡后刀面及第二过渡后刀面,所述成型段的每部分的肩部设有成型前刀面、第一成型后刀面及第二成型后刀面,所述钻孔前刀面、铰孔前刀面、过渡前刀面及成型前刀面均为排屑槽的槽壁构成。The valve seat hole forming knife is characterized in that: it includes a knife rod, and the end of the knife rod is symmetrically provided with chip removal grooves, and sequentially provided with forming sections, reaming sections and drilling sections whose diameters change from large to small. The chip flute extends from the cutter bar to the forming section, the reaming section and the drilling section, and the forming section, the reaming section and the drilling section are divided into two opposite parts by the chip flute, and each part of the drilling section Each includes a tapered tool tip, and the tool tip is provided with a drilling rake face, a first drilling flank and a second drilling flank intersecting with the first drilling flank. Each portion of the reaming section is provided with a reaming rake face, a first reaming flank and a second reaming flank, and each portion of the reaming section has a transitional rake face, The first transitional flank and the second transitional flank, the shoulder of each part of the forming section is provided with a forming rake face, a first forming flank and a second forming flank, the drilling front The cutter face, the reaming rake face, the transitional rake face and the forming rake face are all formed by the groove wall of the chip flute.
所述第一成型后刀面与成型前刀面相交形成切削刃,该切削刃由三段不同弧度的弧线及一段直线连接构成。The first forming flank intersects with the forming rake face to form a cutting edge, which is composed of three sections of arcs with different radians and one section of straight line connection.
所述三段不同弧度的弧线分别为R1、R2、R3,且0.2mm≤R1≤0.4mm,0.8mm≤R2≤1mm,0.2mm≤R3≤0.4mm。The three sections of arcs with different radians are R1, R2, R3 respectively, and 0.2mm≤R1≤0.4mm, 0.8mm≤R2≤1mm, 0.2mm≤R3≤0.4mm.
所述铰孔前刀面与第一铰孔后刀面成90°角。The rake face of the reamed hole forms an angle of 90° with the flank face of the first reamed hole.
所述第一铰孔后刀面为一弧形面,所述铰孔前刀面及第一铰孔后刀面相交形成铰孔切削刃,且该弧形面沿铰孔切削刃至第一铰孔后刀面倾斜降低。The first reaming hole flank is an arc-shaped surface, the reaming rake face and the first reaming hole flank intersect to form a reaming cutting edge, and the arc-shaped surface extends along the reaming cutting edge to the first The reaming flank slopes down.
本实用新型的有益效果是:本阀座孔成型刀包括刀杆,刀杆端部对称设有排屑槽、及依次设有直径由大到小变化的成型段、铰孔段及钻孔段,所述排屑槽由刀杆处延伸至成型段、铰孔段及钻孔段,因而通过不同的工作段可以相应完成钻孔、扩孔及铰孔,孔口边平面上凸环成形的工序,只需一次定位便可完成上述所有工序,不仅加工效率高,而且保证了加工精度。The beneficial effects of the utility model are: the valve seat hole forming knife includes a knife rod, and the end of the knife rod is symmetrically provided with chip removal grooves, and successively provided with forming sections, reaming sections and drilling sections whose diameters change from large to small , the chip flute extends from the tool bar to the forming section, reaming section and drilling section, so drilling, reaming and reaming can be completed correspondingly through different working sections, and the convex ring formed on the edge plane of the hole Process, all the above processes can be completed with only one positioning, not only the processing efficiency is high, but also the processing accuracy is guaranteed.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的立体视图;Fig. 1 is a perspective view of the utility model;
图2是本实用新型的正视图;Fig. 2 is the front view of the utility model;
图3是本实用新型的附视放大图;Fig. 3 is the attached enlarged view of the utility model;
图4是图2中A处的放大视图。Fig. 4 is an enlarged view at A in Fig. 2 .
具体实施方式Detailed ways
参照图1至图4,本实用新型公开了一种阀座孔成型刀,包括圆柱形刀杆1,刀杆端部对称设有排屑槽2、及依次设有直径由大到小变化的成型段3、铰孔段4及钻孔段5,所述排屑槽2由刀杆处延伸至成型段3、铰孔段4及钻孔段5,且成型段3、铰孔段4及钻孔段5由排屑槽2分割成相对设置的两部分,所述钻孔段5的每部分均包括一锥形刀尖6,所述刀尖6上设有钻孔前刀面、第一钻孔后刀面7及与该第一钻孔后刀面7相交的第二钻孔后刀面8,锥形刀尖6及第一钻孔后刀面7用于在阀座上钻孔,所述铰孔段4的每部分均设有铰孔前刀面、第一铰孔后刀面9及第二铰孔后刀面10,通过第一铰孔后刀面9可以对孔进行精铰,从而得到精度较高的孔径尺寸及孔壁的光滑度,所述铰孔段4的每部分的肩部均设有过渡前刀面、第一过渡后刀面(图中未示出)及第二过渡后刀面11,第一过渡后刀面与排屑槽2壁相交所形成的交线为一斜直线构成过渡切削刃,因过渡切削刃用于扩孔,所以过渡切削刃为一斜直线,便于逐渐将孔扩大到预定尺寸,所述成型段3的每部分的肩部设有成型前刀面、第一成型后刀面12及第二成型后刀面13,第一成型后刀面12用于预定孔口边平面的加工及平面上凸环的加工,该凸环及平面是阀座密封配合的的重要密封接触面,因而精度要求高,所述钻孔前刀面、铰孔前刀面、过渡前刀面及成型前刀面均为排屑槽的槽壁构成。Referring to Fig. 1 to Fig. 4, the utility model discloses a valve seat hole forming knife, which includes a cylindrical knife bar 1, and the end of the knife bar is symmetrically provided with chip removal grooves 2, and successively provided with diameters that change from large to small. Forming section 3, reaming section 4 and drilling section 5, the chip flute 2 extends from the cutter bar to forming section 3, reaming section 4 and drilling section 5, and forming section 3, reaming section 4 and The drilling section 5 is divided into two parts oppositely arranged by the chip flute 2, and each part of the drilling section 5 includes a conical tool tip 6, and the tool tip 6 is provided with a drilling rake face, a second A borehole flank 7 and a second borehole flank 8 intersecting the first borehole flank 7, a tapered tip 6 and the first borehole flank 7 are used to drill on the valve seat Each part of the reaming section 4 is provided with a reaming rake face, a first reaming flank 9 and a second reaming flank 10, through which the first reaming flank 9 can align the hole Carry out fine reaming, thereby obtain the aperture size with higher precision and the smoothness of hole wall, the shoulder of each part of described reaming section 4 is all provided with transitional rake face, first transitional flank (not shown in the figure out) and the second transitional flank 11, the intersection line formed by the intersection of the first transitional flank and the wall of the flute 2 is an oblique straight line to form the transitional cutting edge, because the transitional cutting edge is used for reaming, so the transitional cutting The edge is an oblique straight line, which is convenient to gradually expand the hole to a predetermined size. The shoulder of each part of the forming section 3 is provided with a forming rake face, a first forming flank 12 and a second forming flank 13, and the second forming flank 13. A formed flank 12 is used for processing the plane of the predetermined orifice and the convex ring on the plane. The convex ring and the plane are important sealing contact surfaces for the sealing fit of the valve seat, so the precision requirement is high. The cutter face, the reaming rake face, the transitional rake face and the forming rake face are all formed by the groove wall of the chip flute.
如图所示,第一成型后刀面12与成型前刀面相交形成成型切削刃,该成型切削刃由三段不同弧度的弧线及一段直线连接构成,所述三段不同弧度的弧线分别为R1、R2、R3,且0.2mm≤R1≤0.4mm,0.8mm≤R2≤1mm,0.2mm≤R3≤0.4mm,通过上述三段弧线从而能够加工出预定的凸环的形状。As shown in the figure, the first formed flank 12 intersects with the formed rake face to form a formed cutting edge, which is composed of three sections of arcs with different radians and a straight line connection, and the three sections of arcs with different radians Respectively R1, R2, R3, and 0.2mm≤R1≤0.4mm, 0.8mm≤R2≤1mm, 0.2mm≤R3≤0.4mm, the predetermined shape of the convex ring can be processed through the above three arcs.
进一步,所述第一铰孔后刀面9为一弧形面,所述铰孔前刀面及第一铰孔后刀面9相交形成铰孔切削刃,且该弧形面沿铰孔切削刃至第二铰孔后刀面10倾斜降低,通过上述结构设置,刀具在高速切屑过程中,切削量的变化较小,从而能够达到切削精度高,光洁度高的效果。Further, the first reaming hole flank 9 is an arcuate surface, the reaming rake face and the first reaming hole flank 9 intersect to form a reaming cutting edge, and the arcuate surface cuts along the reaming hole From the edge to the second reaming hole, the flank 10 is inclined and lowered. Through the above-mentioned structure, the change of the cutting amount of the tool during high-speed chip cutting is small, so that the effect of high cutting precision and high finish can be achieved.
更进一步,所述铰孔前刀面与第一铰孔后刀面9成90°角,上述结构中因铰孔前刀面角度设置,使铰孔切削刃的切削力较弱,因而其单位时间切削的量小,从而能够达到切削精度高,光洁度高的效果。Furthermore, the rake face of the reaming hole forms an angle of 90° with the flank face 9 of the first reaming hole. In the above structure, due to the angle setting of the rake face of the reaming hole, the cutting force of the cutting edge of the reaming hole is weak, so its unit The amount of cutting time is small, so that the effect of high cutting precision and high finish can be achieved.
以上对本实用新型实施例所提供的一种阀座孔成型刀,进行了详细介绍,本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想;同时,对于本领域的一般技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。The above is a detailed introduction to a valve seat hole forming knife provided by the embodiment of the present invention. In this paper, a specific example is used to illustrate the principle and implementation of the present invention. The description of the above embodiment is only used to help Understand the method of the utility model and its core idea; at the same time, for those of ordinary skill in the art, according to the idea of the utility model, there will be changes in the specific implementation and scope of application. In summary, this description The content should not be construed as limiting the utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420379121.7U CN204075320U (en) | 2014-07-09 | 2014-07-09 | Valve seat hole forming knife |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420379121.7U CN204075320U (en) | 2014-07-09 | 2014-07-09 | Valve seat hole forming knife |
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| Publication Number | Publication Date |
|---|---|
| CN204075320U true CN204075320U (en) | 2015-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420379121.7U Expired - Fee Related CN204075320U (en) | 2014-07-09 | 2014-07-09 | Valve seat hole forming knife |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104096886A (en) * | 2014-07-09 | 2014-10-15 | 中山火炬开发区园丰刀具厂(普通合伙) | Valve seat hole forming cutter |
| CN104607722A (en) * | 2015-02-02 | 2015-05-13 | 苏州阿诺精密切削技术股份有限公司 | High precision forming reamer |
| CN107876850A (en) * | 2017-11-20 | 2018-04-06 | 中山市园丰精密刃具有限公司 | Mobile phone frame forming knife |
-
2014
- 2014-07-09 CN CN201420379121.7U patent/CN204075320U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104096886A (en) * | 2014-07-09 | 2014-10-15 | 中山火炬开发区园丰刀具厂(普通合伙) | Valve seat hole forming cutter |
| CN104607722A (en) * | 2015-02-02 | 2015-05-13 | 苏州阿诺精密切削技术股份有限公司 | High precision forming reamer |
| CN107876850A (en) * | 2017-11-20 | 2018-04-06 | 中山市园丰精密刃具有限公司 | Mobile phone frame forming knife |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20151127 Address after: 528400, No. 10, Xingda street, torch opened, Zhongshan, Guangdong Patentee after: ZHONGSHAN YUANFENG PRECISION CUTTING TOOL CO., LTD. Address before: Thirty-first, 1-A building, 528400 high-tech concentrated area, Torch Development Zone, Guangdong, Zhongshan Patentee before: Zhongshan Torch Development Zone garden tool factory (general partnership) |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Valve seat hole forming cutter Effective date of registration: 20170927 Granted publication date: 20150107 Pledgee: Postal Savings Bank of China Limited by Share Ltd Zhongshan branch Pledgor: ZHONGSHAN YUANFENG PRECISION CUTTING TOOL CO., LTD. Registration number: 2017440000094 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150107 Termination date: 20190709 |
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| CF01 | Termination of patent right due to non-payment of annual fee |