CN204074862U - Steel plate hot-pressing forming system - Google Patents
Steel plate hot-pressing forming system Download PDFInfo
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- CN204074862U CN204074862U CN201420469674.1U CN201420469674U CN204074862U CN 204074862 U CN204074862 U CN 204074862U CN 201420469674 U CN201420469674 U CN 201420469674U CN 204074862 U CN204074862 U CN 204074862U
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- steel plate
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Abstract
The utility model relates to a kind of steel plate hot-pressing forming system, semi-circular plate heat pressing and molding mold can either be sent in super-pressure steel plate hydraulic press and carry out compression molding, have again lower table function concurrently, and thickness can be reached 80 millimeters hot-forming with the steel plate of rice, comprise controller, the piston end surface intrinsic heat pressing die head of super high pressure oil press, the lower table both sides of super high pressure oil press are respectively equipped with many support posts, the upper surface of many support posts is covered with guide rail, guide rail is provided with movable mould base, it is spline-simulating structure outside guide rail, two toothed gearing electric motors are fixed on the end plate casing both sides of movable mould base end face relatively, gear in two toothed gearing electric motors is meshed with guide rail outboard rack and under motor and decelerator drive, drives movable mould base to move forward and backward, steel plate heat pressing and molding mold is fixedly mounted on mold base.
Description
Technical field
The utility model relates to one can either carry out compression molding by semi-circular plate heat pressing and molding mold feeding super-pressure steel plate hydraulic press, have again lower table function concurrently, and the steel plate hot-pressing forming system that the steel plate that thickness can be reached more than 80 millimeters is hot-forming, belong to extraordinary truck and manufacture field.
Background technology
1, according to the development trend of self-elevating drilling platform in current world wide, the jack-up unit of operating water depth scope 400 feet, 500 feet will become main flow the coming years.Process with regard to spud leg semi-circular plate, raising along with operating water depth causes the corresponding increase of semi-circular plate steel plate thickness, but along with the corresponding increase of ultra-high pressure hydraulic press tonnage, the structure that hydraulic press lower table moves integrally just seems heavy and involves great expense, therefore how how to be lifted on hot pressing die by the semi-circular plate steel plate of high temperature 900 ° of about C and to suppress, having become this area needs one of difficult problem solved.
2, in current semi-circular plate processing industry, due to the restriction of hydraulic press equipment, the semi-circular plate steel plate heated directly cannot be lifted on heat pressing and molding mold and suppress.The omnidistance high-temperature operation of hot pressing semi-circular plate process, the danger that the tool that works under workmen's high temperature is certain, thus make operating process more complicated.Semi-circular plate steel plate heat is wasted in time and runs off, and needs to reheat insulation, affects quality, and waste resource, more cannot form batch production, reduces production efficiency.
Utility model content
Purpose of design: avoid the weak point in background technology, devise one and can either carry out compression molding by semi-circular plate heat pressing and molding mold feeding super-pressure steel plate hydraulic press, have again lower table function concurrently, the complicated operation in existing semi-circular plate hot pressing can be solved again simultaneously, cost is too high, poor stability, the wasting of resources, the steel plate hot-pressing forming system of the problems such as production efficiency is low.
Design: key of the present utility model is to solve in high-temperature operation process can automated handling material, in order to realize above-mentioned purpose of design, the utility model is in structural design: 1, the structure of designing mould upper bed-plate and the combination of mould lower bottom base is one of technical characteristic of the present utility model.The object of such design is: be both applicable to the working range that truck moves forward into out hydraulic press, mould can integral installation be fixed on mold base simultaneously, and play the effect of hydraulic press lower table pressure-bearing, have rational in infrastructure, be beneficial to the feature of installation and removal.2, being with the design of the roll wheel assembly of disc spring, is technical characteristic two of the present utility model.The object of such design is: hydraulic press cylinder presses down in process, the stressed retraction of disc spring, downforce by mould and base conducting pressure on lower table, common pressure-bearing; When after hydraulic press cylinder release, disc spring is upheld, and mold base is separated with hydraulic press lower table, produces gap, facilitates gear motor driven mold base and heat pressing and molding mold to move out hydraulic press working range, conveniently assemble and disassemble material.3, the design of ejector beam is technical characteristic four of the present utility model.The object of such design is: owing to being equipped with ejector beam in four grooves in the middle of turnover truck, after mold base moves out hydraulic press working range, by ejector beam, the semi-circular plate suppressed is ejected heat pressing and molding mold, conveniently assemble and disassemble material.4, the design of toothed gearing electric motor and spline-simulating guide rail engagement drive structure is technical characteristic four of the present utility model.The object of such design is: because two toothed gearing electric motors are fixed on the end plate casing both sides of movable mould base end face relatively, and the gear in two toothed gearing electric motors is meshed with guide rail outboard rack, therefore movable mould base can be driven to move forward and backward under motor and decelerator drive, thus the working range making the heat pressing and molding mold be positioned on movable mould base can move super-high oil press quickly and easily carries out material loading, can move to quickly and easily again in the working range of high hydraulic press after material loading completes, thus reach energy-conservation, the object that hot pressing efficiency is high.
Technical scheme: a kind of steel plate hot-pressing forming system, comprise controller, the piston end surface intrinsic heat pressing die head of super high pressure oil press, the lower table both sides of super high pressure oil press are respectively equipped with many support posts, the upper surface of many support posts is covered with guide rail, guide rail is provided with movable mould base, it is spline-simulating structure outside guide rail, two toothed gearing electric motors are fixed on the end plate casing both sides of movable mould base end face relatively, gear in two toothed gearing electric motors is meshed with guide rail outboard rack and under motor and decelerator drive, drives movable mould base to move forward and backward, steel plate heat pressing and molding mold is fixedly mounted on mold base.
The utility model is compared with background technology, and one is the design of the upper and lower base of mould, can install stationary heat molding die and hydraulic press lower table, form a set of overall structure, make a whole set of input and output material bassinet structure tightr, more practical, mount and dismount easier simultaneously; Two is designs of roll wheel assembly and ejector beam, gear motor driven mold base and heat pressing and molding mold is facilitated to move out hydraulic press working range, ejector beam ejects the semi-circular plate suppressed, conveniently assemble and disassemble material, achieve the convenient, flexible of high temperature handling material, not only efficiency is higher, and guarantees workmen's safety, the more important thing is and achieves the application of automatic feed/discharge car on large hydraulic press.
Accompanying drawing explanation
Fig. 1-1 is the main TV structure schematic diagram of steel plate hot-pressing forming system.
Fig. 1-2 is the structural representation of partial component in Fig. 1-1.
Fig. 2 is the overall structure schematic diagram of steel plate heat pressing and molding mold turnover truck.
Fig. 3-1 is the main TV structure schematic diagram of mould upper bed-plate 1 in Fig. 1.
Fig. 3-2 is plan structure schematic diagrames of Fig. 2-1.
Fig. 4-1 is the main TV structure schematic diagram of mould lower bottom base 3 in Fig. 2.
Fig. 4-2 is plan structure schematic diagrames of Fig. 4-1.
Fig. 5-1 is the main TV structure schematic diagram of ejector beam 4 in Fig. 2.
Fig. 5-2 is plan structure schematic diagrames of Fig. 5-1.
Fig. 6 is the main TV structure schematic diagram of roll wheel assembly in Fig. 2.
Fig. 7 is the main TV structure schematic diagram of roller in Fig. 6.
Fig. 8 is the main TV structure schematic diagram of Fig. 6 axis.
Fig. 9 is the main TV structure schematic diagram of turning rolls in Fig. 6.
Figure 10 is the main TV structure schematic diagram of copper sheathing in Fig. 6.
Figure 11 is the main TV structure schematic diagram of disc spring seat in Fig. 6.
Figure 12 is the main TV structure schematic diagram of roller mount in Fig. 6.
Detailed description of the invention
Embodiment 1: with reference to accompanying drawing 1-12.A kind of steel plate hot-pressing forming system, comprise controller, the piston end surface intrinsic heat pressing die head 11 of super high pressure oil press 10, lower table 2 both sides of super high pressure oil press 10 are respectively equipped with many support posts 1, the upper surface of many support posts 1 is covered with guide rail 3, guide rail 3 is provided with movable mould base 9, it is spline-simulating structure 13 outside guide rail 3, two toothed gearing electric motors (4, 5, 6) end plate casing 7 both sides of movable mould base 9 end face are relatively fixed on, gear 4 in two toothed gearing electric motors is meshed with guide rail 3 outboard rack and under motor 6 and decelerator 5 drive, drives movable mould base 9 to move forward and backward, steel plate heat pressing and molding mold 8 is fixedly mounted on mold base 9.Movable mould base 9 is connected by mould upper bed-plate 91 and mould lower bottom base 93, the mould upper bed-plate 91 of mould lower bottom base 93 both sides two installs many cover roll wheel assemblies 92 respectively, mould upper bed-plate 1 such as in mould lower bottom base 3 both sides respectively has 20 place's circular holes respectively, for installing roll wheel assembly.Mould upper bed-plate 91 and mould lower bottom base 93 spacing have the used logical volume groove of ejector beam guiding, ejector beam 94 has used logical groove after being positioned at mould upper bed-plate 91 and mould lower bottom base 93 combination, for placing ejector beam 94, ejector beam 94 undersized, facilitate in groove mobile, ejector beam 94 lower surface touches with hydraulic jack 12 piston or is connected.Mould upper bed-plate 91 leaves T-slot, for fixedly mounting heat pressing and molding mold.Mould upper bed-plate 91 and mould lower bottom base 93 combine rear integral installation on the lower table of ultra-high pressure hydraulic press, namely fixing by the dovetail groove of mould lower bottom base 93, mould lower bottom base is dovetail shaped, fix for whole base and hydraulic press lower table, steel plate heat pressing and molding mold is fixedly mounted on mould upper bed-plate 91, play the effect of bearing pressure when hydraulic press work is suppressed, that is, mould lower bottom base 93 is fixed in the dovetail groove of ultra-high pressure hydraulic press lower table with the structure of dovetail.Mould lower bottom base 93 is fixed in the dovetail groove of ultra-high pressure hydraulic press lower table with the structure of dovetail.In roll wheel assembly 92, disc spring is installed, utilizes disc spring to cushion damping capaicty more greatly and preferably in the distortion of unit volume, roller is moved better on hydraulic press lower table, play truck liquid in-out compressor operation scope more flexibly.Roll wheel assembly comprises roller 21, axle 22, turning rolls 23, copper sheathing 24, disc spring seat 25 and roller mount 26, disc spring seat is positioned at roller mount 26 cavity disc spring seat 25 bottom by disc spring seat 25 and touches with turning rolls 23 top being positioned at roller mount 26, roller 21 is positioned on turning rolls 23 by axle 22, or roller 21 is positioned on turning rolls 23 by axle 22 and copper sheathing 24.Its steel plate hot-press molding method, when steel plate needs hot-forming, movable mould base 9 moves to outside super high pressure oil press 10 hot pressing die head 11 along guide rail 3 by controller instruction two toothed gearing electric motor synchronous workings, now the high temperature steel plate after heating hangs on steel plate heat pressing and molding mold 8 by loop wheel machine, movable mould base 9 is pushed the below of ultra-high pressure hydraulic press hot pressing die head 11 by controller instruction two gear motor synchronous workings, then while instruction ultra-high pressure hydraulic press drive hot pressing die head 11 presses down the steel plate press-in steel plate heat pressing and molding mold 8 forcing and be positioned on steel plate heat pressing and molding mold 8, be positioned at many covers roll wheel assembly 92 of mould upper bed-plate 91 both sides when ultrahigh-pressure hydraulic Oil cylinder presses down, mold base and lower table gap reduce, play pressure-bearing effect, after the release of ultra-high pressure hydraulic press 10 oil cylinder, in roll wheel assembly, the disc spring of 92 makes movable mould base and lower table produce gap, facilitate toothed gearing electric motor to drive mold base 9 and be positioned at heat pressing and molding mold 8 on movable mould base 9 and move out hydraulic press working range, the ejector beam 94 being arranged in mold base 91 groove rises and the product after shaping is ejected heat pressing and molding mold 8 under the effect of its underpart hydraulic jack.
Embodiment 3: on the basis of embodiment 2, mould upper bed-plate and mould lower bottom base are connected, in middle four grooves, ejector beam 94 is housed, after mold base moves out hydraulic press working range, to touch with ejector beam or the semi-circular plate suppressed is ejected heat pressing and molding mold by ejector beam 94 jack-up by piston in the hydraulic jack 12 that is connected.
It is to be understood that: although the various embodiments described above to be contrasted detailed text description to mentality of designing of the present utility model; but these text descriptions; just the simple text of the utility model mentality of designing is described; instead of the restriction to the utility model mentality of designing; any do not exceed the utility model mentality of designing combination, increase or amendment, all fall in protection domain of the present utility model.
Claims (9)
1. a steel plate hot-pressing forming system, comprise controller, it is characterized in that: the piston end surface intrinsic heat pressing die head (11) of super high pressure oil press (10), lower table (2) both sides of super high pressure oil press (10) are respectively equipped with many support posts (1), the upper surface of many support posts (1) is covered with guide rail (3), guide rail (3) is provided with movable mould base (9), guide rail (3) outside is spline-simulating structure (13), two toothed gearing electric motors (4, 5, 6) end plate casing (7) both sides of movable mould base (9) end face are relatively fixed on, gear (4) in two toothed gearing electric motors is meshed with guide rail (3) outboard rack and under motor (6) and decelerator (5) drive, drives movable mould base (9) to move forward and backward, steel plate heat pressing and molding mold (8) is fixedly mounted on mold base (9).
2. steel plate hot-pressing forming system according to claim 1, it is characterized in that: movable mould base (9) is connected by mould upper bed-plate (91) and mould lower bottom base (93), the mould upper bed-plate (91) of mould lower bottom base (93) both sides two is installed and is overlapped roll wheel assembly (92) more respectively.
3. steel plate hot-pressing forming system according to claim 2, it is characterized in that: mould upper bed-plate (91) and mould lower bottom base (93) spacing have the used logical volume groove of ejector beam guiding, ejector beam (94) has used logical groove after being positioned at mould upper bed-plate (91) and mould lower bottom base (93) combination, and ejector beam (94) lower surface touches with hydraulic jack (12) piston or is connected.
4. steel plate hot-pressing forming system according to claim 2, is characterized in that: mould upper bed-plate (91) leaves T-slot.
5. steel plate hot-pressing forming system according to claim 2, it is characterized in that: mould upper bed-plate (91) and the rear integral installation of mould lower bottom base (93) combination are on the lower table of ultra-high pressure hydraulic press, fixed by the dovetail groove of mould lower bottom base (93), steel plate heat pressing and molding mold is fixedly mounted on mould upper bed-plate (91), plays the effect of bearing pressure when hydraulic press work is suppressed.
6. steel plate hot-pressing forming system according to claim 2, is characterized in that: mould lower bottom base
(93) be fixed on the structure of dovetail in the dovetail groove of ultra-high pressure hydraulic press lower table.
7. steel plate hot-pressing forming system according to claim 2, is characterized in that: install disc spring in roll wheel assembly (92).
8. steel plate hot-pressing forming system according to claim 2, it is characterized in that: roll wheel assembly comprises roller (21), axle (22), turning rolls (23), copper sheathing (24), disc spring seat (25) and roller mount (26), disc spring seat is positioned at roller mount (26) cavity disc spring seat (25) bottom by disc spring seat (25) and touches with turning rolls (23) top being positioned at roller mount (26), and roller (21) is positioned on turning rolls (23) by axle (22).
9. steel plate hot-pressing forming system according to claim 2, is characterized in that: roller (21) is positioned on turning rolls (23) by axle (22) and copper sheathing (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420469674.1U CN204074862U (en) | 2014-08-20 | 2014-08-20 | Steel plate hot-pressing forming system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420469674.1U CN204074862U (en) | 2014-08-20 | 2014-08-20 | Steel plate hot-pressing forming system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204074862U true CN204074862U (en) | 2015-01-07 |
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ID=52167627
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420469674.1U Withdrawn - After Issue CN204074862U (en) | 2014-08-20 | 2014-08-20 | Steel plate hot-pressing forming system |
Country Status (1)
| Country | Link |
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| CN (1) | CN204074862U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104174745A (en) * | 2014-08-20 | 2014-12-03 | 宝鼎重工股份有限公司 | Thick steel plate hot press forming system and forming method |
-
2014
- 2014-08-20 CN CN201420469674.1U patent/CN204074862U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104174745A (en) * | 2014-08-20 | 2014-12-03 | 宝鼎重工股份有限公司 | Thick steel plate hot press forming system and forming method |
| CN104174745B (en) * | 2014-08-20 | 2016-09-28 | 宝鼎科技股份有限公司 | Steel plate hot-pressing forming system and forming method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 311106 Industrial Park, Tangqi Town, Yuhang District, Zhejiang, China Patentee after: BAODING TECHNOLOGY CO., LTD. Address before: 311106 Industrial Park, Tangqi Town, Yuhang District, Zhejiang, China Patentee before: Baoding Heavy Industry Co., Ltd. |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20150107 Effective date of abandoning: 20160928 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |