CN204067408U - Semi-automatic photovoltaic module reprocesses stripping machine - Google Patents
Semi-automatic photovoltaic module reprocesses stripping machine Download PDFInfo
- Publication number
- CN204067408U CN204067408U CN201420567023.6U CN201420567023U CN204067408U CN 204067408 U CN204067408 U CN 204067408U CN 201420567023 U CN201420567023 U CN 201420567023U CN 204067408 U CN204067408 U CN 204067408U
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- China
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- glass plate
- photovoltaic component
- pressure roller
- photovoltaic
- heating station
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- Withdrawn - After Issue
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Photovoltaic Devices (AREA)
Abstract
The utility model discloses semi-automatic photovoltaic module and reprocess stripping machine, comprise heating station, the photovoltaic component glass plate of photovoltaic module is placed on the upper surface of heating station, the photovoltaic component back plate part of photovoltaic module is positioned at the side of photovoltaic component glass plate away from heating station, heating station is provided with 4 support columns, between every 2 support columns, 1 rotating shaft is installed, the axis of 2 rotating shafts is parallel to each other and can freely rotate, the external diameter of each rotating shaft overlaps 2 belt pulleys, on 2 belt pulleys that 2 rotating shafts are relative, cover has 1 belt, have 2 belts, 2 projections that direction overlooked by belt are be arranged in parallel, between 2 belts, fixture mounting panel is installed, fixture mounting panel is provided with towards the side of heating station the fixture clamping photovoltaic component back plate part end, the utility model has the advantage of: the labour intensity reducing employee, improve product and reprocess qualification rate, reduce product quality hidden danger.Reduce the risk that the personnel that reprocess are scalded by heating station.
Description
Technical field
The utility model relates to the maintenance tool of photovoltaic module, and specifically semi-automatic photovoltaic module reprocesses stripping machine.
Background technology
In crystal silicon solar module production process, the defective products after lamination, can be repaired by certain instrument and process and become A level product.Wherein using most important instrument is heating station, and be raised to by assembly temperature to a certain degree, then the backboard on handle component surface peels off.But at present in industry, backboard stripping process majority manually operates, and whole stripping process at least needs three people to carry out simultaneously, labor intensive, and direction and dynamics can not accurately locate and hold in stripping process, cause that component internal cell piece large area is hidden to be split.The more important thing is on heating station with manually carry out operation be easy to scald human body, there is great potential safety hazard, the heating station of reprocessing of current domestic solar module manufacturer is all the simple platform only having heating function, in stripping process, majority needs manually to operate, input human cost is too high, reprocesses first-time qualification rate lower.In existing operation, photovoltaic module is first placed into heating station by operating personnel, after heating certain hour, 1 operating personnel is had to press against photovoltaic component glass plate, other 2 operating personnel haul two angles of photovoltaic component back plate part one end of photovoltaic module respectively, then drive the slowly movement of photovoltaic component back plate part, photovoltaic component back plate part is separated from photovoltaic component glass plate, this process wastes time and energy, and human cost is large.
Utility model content
The purpose of this utility model is to provide a kind of semi-automatic photovoltaic module to reprocess stripping machine, and it is cost-saving significantly that semiautomatic assemblies reprocesses stripping machine, improves the quality of products.
The purpose of this utility model is achieved through the following technical solutions: semi-automatic photovoltaic module reprocesses stripping machine, comprise for placing and heating the heating station of photovoltaic module, the photovoltaic component glass plate of photovoltaic module is placed on the upper surface of heating station, the photovoltaic component back plate part of photovoltaic module is positioned at the side of photovoltaic component glass plate away from heating station, heating station is provided with 4 support columns, between every 2 support columns, 1 rotating shaft is installed, the axis of 2 rotating shafts is parallel to each other and can freely rotate, the external diameter of each rotating shaft overlaps 2 belt pulleys, on 2 belt pulleys that 2 rotating shafts are relative, cover has 1 belt, have 2 belts, 2 projections that direction overlooked by belt are be arranged in parallel, between 2 belts, fixture mounting panel is installed, fixture mounting panel is provided with towards the side of heating station the fixture clamping photovoltaic component back plate part end, roller end is connected with the output shaft of motor.
The operation principle of said structure is: utilize support column, rotating shaft, belt pulley, belt to form a motion, then the fixture mounting panel with fixture is installed between 2 belts, such fixture mounting panel can move with fixture together with belt, at this moment, the photovoltaic component back plate part end regions of photovoltaic module is clamped on fixture by operating personnel, starter motor, motor makes belt pulley move with uniform velocity, such fixture does straight line uniform motion, thus drives photovoltaic assembly backboard part to be slowly separated from photovoltaic component glass plate.Total is primarily of heating station, and driving mechanism and holder part form.Wherein heating station can be used for the fixing of assembly and heating, and fixture is used for gripping and pulls photovoltaic component back plate part.In the whole process that assembly backboard is peeled off, the imagination of our expection be do one can the guide rail of uniform rotation, rotation direction is designed to rotate forward and rotate backward two kinds of directions, with this peel-away backings.The height distance assembly of fixture is unsuitable too high, generally higher than photovoltaic component back plate part 5cm.
The number of described fixture is more than or equal to 3.Generally, the gaps such as fixture be clamped to photovoltaic component back plate part end, best mode is, ensures that 2 fixtures are clamped to 2 angles of photovoltaic component back plate part end respectively, remaining fixture being arranged between 2 angles of gap such as then.Can ensure well stressed like this, photovoltaic component back plate part is just in formation state after being separated.
Preferably, described fixture comprises 2 clamping plate, trip bolt is provided with between 2 clamping plate, the end of photovoltaic component back plate part extends between 2 clamping plate, the end of photovoltaic component back plate part extends to after between 2 clamping plate, screw trip bolt, clamping plate are drawn close mutually, thus clamping photovoltaic component back plate part.
Preferably, rotating shaft two ends adopt bearing to be connected with support column.
Preferably, in order to reduce the personal injury to employee.Make operating personnel not contact heating station, the utility model also needs to arrange pressing photovoltaic assembly glass plate sections pressing structure, and the implementation of photovoltaic component glass plate pressing structure has following several:
The first: also comprise photovoltaic component glass plate pressing structure, described photovoltaic component glass plate pressing structure comprises the pressure roller being placed into photovoltaic component glass plate upper surface, pressure roller two ends are connected with extending column, pressure roller can freely rotate under the support of extending column, the both sides of heating station are also provided with guide pad, guide pad upper surface all has direction recess, and extending column extends in direction recess and also can be free to slide.
Pressure roller two ends adopt bearing to be connected with extending column respectively.
The second: also comprise photovoltaic component glass plate pressing structure, described photovoltaic component glass plate pressing structure comprises the pressure roller being placed into photovoltaic component glass plate upper surface, pressure roller two ends are connected with extending column, pressure roller can freely rotate under the support of extending column, the both sides of heating station are also provided with guide pad, guide pad upper surface all has direction recess, and extending column extends in direction recess and also can be free to slide.Also comprise the multiple rubber rolls be set on pressure roller external diameter.
The third: also comprise photovoltaic component glass plate pressing structure, described photovoltaic component glass plate pressing structure comprises the pressure roller being placed into photovoltaic component glass plate upper surface, pressure roller two ends are connected with extending column, pressure roller can freely rotate under the support of extending column, the both sides of heating station are also provided with guide pad, guide pad upper surface all has direction recess, and extending column extends in direction recess and also can be free to slide.Described pressure roller external diameter is arranged with rubber ring layer.
4th kind: also comprise photovoltaic component glass plate pressing structure, described photovoltaic component glass plate pressing structure comprises the pressure roller being placed into top on photovoltaic component glass plate, pressure roller two ends are fixedly welded with extending column, the both sides of heating station are also provided with guide pad, guide pad upper surface all has direction recess, extending column extends in direction recess and also can be free to slide, spring leaf is connected with on the downside of pressure roller, spring leaf one end is connected with pressure roller, the spring leaf other end is connected with foam block, and foam block is crimped onto photovoltaic assembly glass plate sections upper surface.
In above-mentioned 4 kinds of implementations; can find out; in order to protect photovoltaic component glass plate; every position contacted with photovoltaic component glass plate all adopts flexible material block to suppress, such as: be arranged with rubber ring layer at pressure roller external diameter, the multiple rubber rolls be set on pressure roller external diameter, foam block be crimped onto photovoltaic assembly glass plate sections upper surface.Operating personnel can utilize action bars to stand in and promote extending column slip at a distance, other drive units also can be adopted to promote extending column and slide.
The principle of pressing structure is:
First kind of way arranges the height of extending column, makes pressure roller just be pressed into photovoltaic assembly glass plate sections upper surface, thus pressing photovoltaic assembly glass plate sections, extending column moves in direction recess, thus band dynamic pressure roller moves.
The second way arranges the height of extending column, makes rubber roll just be pressed into photovoltaic assembly glass plate sections upper surface, rubber roll roll extrusion photovoltaic component glass plate, and extending column moves in direction recess, thus band dynamic pressure roller moves.
The third mode arranges the height of extending column, makes rubber ring layer just be pressed into photovoltaic assembly glass plate sections upper surface, rubber ring layer roll extrusion photovoltaic component glass plate, and extending column moves in direction recess, thus band dynamic pressure roller moves.
4th kind of mode arranges the height of extending column, makes foam block just be pressed into photovoltaic assembly glass plate sections upper surface, foam block slip pressing photovoltaic assembly glass plate sections, and extending column moves in direction recess, thus band dynamic pressure roller moves.
The utility model has the advantage of: structure is simple, and cost is low, simple and quick, improve production efficiency, reduce the labour intensity of employee, very accurately can control speed and the direction of backboard stripping, improve product and reprocess qualification rate, reduce product quality hidden danger.Reduce the risk that the personnel that reprocess are scalded by heating station.
Accompanying drawing explanation
Fig. 1 is the utility model schematic perspective view.
Fig. 2 is the utility model schematic side view.
Fig. 3 is the utility model schematic top plan view.
Reference numeral in figure is expressed as: 1, heating station; 2, photovoltaic component glass plate; 3, photovoltaic component back plate part; 4, guide pad; 5, direction recess; 6, extending column; 7, pressure roller; 8, support column; 9, rotating shaft; 10, belt pulley; 11, fixture mounting panel; 12, fixture; 13, motor; 14, belt.
Embodiment
Below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, but execution mode of the present utility model is not limited thereto.
Embodiment 1:
As shown in Figure 1 to Figure 3.
Semi-automatic photovoltaic module reprocesses stripping machine, comprise for placing and heating the heating station 1 of photovoltaic module, the photovoltaic component glass plate 2 of photovoltaic module is placed on the upper surface of heating station 1, the photovoltaic component back plate part 3 of photovoltaic module is positioned at the side of photovoltaic component glass plate 2 away from heating station, heating station is provided with 4 support columns 8, between every 2 support columns 8,1 rotating shaft 9 is installed, the axis of 2 rotating shafts 9 is parallel to each other and can freely rotate, the external diameter of each rotating shaft 9 overlaps 2 belt pulleys 10, on 2 belt pulleys 10 that 2 rotating shafts are relative, cover has 1 belt 14, have 2 belts 14, 2 projections that direction overlooked by belt 14 are be arranged in parallel, between 2 belts 14, fixture mounting panel 11 is installed, fixture mounting panel 11 is provided with towards the side of heating station the fixture 12 clamping photovoltaic component back plate part 3 end, rotating shaft 9 end is connected with the output shaft of motor 13.
The operation principle of said structure is: utilize support column 8, rotating shaft 9, belt pulley 10, belt to form a motion, then the fixture mounting panel with fixture is installed between 2 belts, such fixture mounting panel can move with fixture together with belt, at this moment, photovoltaic component back plate part 3 end regions of photovoltaic module is clamped on fixture by operating personnel, starter motor, motor makes belt pulley 10 move with uniform velocity, such fixture does straight line uniform motion, thus drives photovoltaic assembly backboard part 3 to be slowly separated from photovoltaic component glass plate 2.Total is primarily of heating station, and driving mechanism and holder part form.Wherein heating station can be used for the fixing of assembly and heating, and fixture is used for gripping and pulls photovoltaic component back plate part 3.In the whole process that assembly backboard is peeled off, the imagination of our expection be do one can the guide rail of uniform rotation, rotation direction is designed to rotate forward and rotate backward two kinds of directions, with this peel-away backings.The height distance assembly of fixture is unsuitable too high, generally higher than photovoltaic component back plate part 35cm.
The number of described fixture 12 is more than or equal to 3.Generally, the gaps such as fixture 12 be clamped to photovoltaic component back plate part 3 end, best mode is, ensures that 2 fixtures are clamped to 2 angles of photovoltaic component back plate part 3 end respectively, remaining fixture being arranged between 2 angles of gap such as then.Can ensure well stressed like this, photovoltaic component back plate part 3 is just in formation state after being separated.
Preferably, described fixture 12 comprises 2 clamping plate, trip bolt is provided with between 2 clamping plate, the end of photovoltaic component back plate part 3 extends between 2 clamping plate, the end of photovoltaic component back plate part 3 extends to after between 2 clamping plate, screw trip bolt, clamping plate are drawn close mutually, thus clamping photovoltaic component back plate part 3.
Preferably, rotating shaft two ends adopt bearing to be connected with support column.
Preferably, in order to reduce the personal injury to employee.Make operating personnel not contact heating station, the utility model also needs to arrange pressing photovoltaic assembly glass plate sections pressing structure, and the implementation of photovoltaic component glass plate pressing structure has following several:
The first: also comprise photovoltaic component glass plate pressing structure, described photovoltaic component glass plate pressing structure comprises the pressure roller 7 being placed into photovoltaic component glass plate upper surface, pressure roller 7 two ends are connected with extending column 6, pressure roller 7 can freely rotate under the support of extending column 6, the both sides of heating station are also provided with guide pad 4, guide pad 4 upper surface all has direction recess 5, and extending column extends in direction recess 5 and also can be free to slide.
Pressure roller 7 two ends adopt bearing to be connected with extending column 6 respectively.
The second: also comprise photovoltaic component glass plate pressing structure, described photovoltaic component glass plate pressing structure comprises the pressure roller 7 being placed into photovoltaic component glass plate upper surface, pressure roller 7 two ends are connected with extending column 6, pressure roller 7 can freely rotate under the support of extending column 6, the both sides of heating station are also provided with guide pad 4, guide pad 4 upper surface all has direction recess 5, and extending column extends in direction recess 5 and also can be free to slide.Also comprise the multiple rubber rolls be set on pressure roller external diameter.
The third: also comprise photovoltaic component glass plate pressing structure, described photovoltaic component glass plate pressing structure comprises the pressure roller 7 being placed into photovoltaic component glass plate upper surface, pressure roller 7 two ends are connected with extending column 6, pressure roller 7 can freely rotate under the support of extending column 6, the both sides of heating station are also provided with guide pad 4, guide pad 4 upper surface all has direction recess 5, and extending column extends in direction recess 5 and also can be free to slide.Described pressure roller external diameter is arranged with rubber ring layer.
4th kind: also comprise photovoltaic component glass plate pressing structure, described photovoltaic component glass plate pressing structure comprises the pressure roller 7 being placed into top on photovoltaic component glass plate, pressure roller 7 two ends are fixedly welded with extending column 6, the both sides of heating station are also provided with guide pad 4, guide pad 4 upper surface all has direction recess 5, extending column extends in direction recess 5 and also can be free to slide, spring leaf is connected with on the downside of pressure roller 7, spring leaf one end is connected with pressure roller 7, the spring leaf other end is connected with foam block, and foam block is crimped onto photovoltaic assembly glass plate sections upper surface.
In above-mentioned 4 kinds of implementations; can find out; in order to protect photovoltaic component glass plate; every position contacted with photovoltaic component glass plate all adopts flexible material block to suppress, such as: be arranged with rubber ring layer at pressure roller external diameter, the multiple rubber rolls be set on pressure roller external diameter, foam block be crimped onto photovoltaic assembly glass plate sections upper surface.
The principle of pressing structure is:
First kind of way arranges the height of extending column 6, makes pressure roller 7 just be pressed into photovoltaic assembly glass plate sections upper surface, thus pressing photovoltaic assembly glass plate sections, extending column 6 is mobile in direction recess 5, thus band dynamic pressure roller 7 moves.
The second way arranges the height of extending column 6, makes rubber roll just be pressed into photovoltaic assembly glass plate sections upper surface, rubber roll roll extrusion photovoltaic component glass plate, and extending column 6 is mobile in direction recess 5, thus band dynamic pressure roller 7 moves.
The third mode arranges the height of extending column 6, makes rubber ring layer just be pressed into photovoltaic assembly glass plate sections upper surface, rubber ring layer roll extrusion photovoltaic component glass plate, and extending column 6 is mobile in direction recess 5, thus band dynamic pressure roller 7 moves.
4th kind of mode arranges the height of extending column 6, makes foam block just be pressed into photovoltaic assembly glass plate sections upper surface, foam block slip pressing photovoltaic assembly glass plate sections, and extending column 6 is mobile in direction recess 5, thus band dynamic pressure roller 7 moves.
As mentioned above, then well the utility model can be realized.
Claims (9)
1. semi-automatic photovoltaic module reprocesses stripping machine, it is characterized in that: comprise for placing and heating the heating station (1) of photovoltaic module, the photovoltaic component glass plate (2) of photovoltaic module is placed on the upper surface of heating station (1), the photovoltaic component back plate part (3) of photovoltaic module is positioned at the side of photovoltaic component glass plate (2) away from heating station, heating station is provided with 4 support columns (8), between every 2 support columns (8), 1 rotating shaft (9) is installed, the axis of 2 rotating shafts (9) is parallel to each other and can freely rotate, the external diameter of each rotating shaft (9) overlaps 2 belt pulleys (10), the relative upper cover of 2 belt pulleys (10) of 2 rotating shafts has 1 belt (14), have 2 belts (14), 2 belt projections that (14) overlook direction are be arranged in parallel, between 2 belts (14), fixture mounting panel (11) is installed, fixture mounting panel (11) is provided with towards the side of heating station the fixture (12) clamping photovoltaic component back plate part (3) end, rotating shaft (9) end is connected with the output shaft of motor (13).
2. semi-automatic photovoltaic module according to claim 1 reprocesses stripping machine, it is characterized in that: the number of described fixture (12) is more than or equal to 3.
3. semi-automatic photovoltaic module according to claim 1 reprocesses stripping machine, it is characterized in that: described fixture (12) comprises 2 clamping plate, is provided with trip bolt between 2 clamping plate, and the end of photovoltaic component back plate part (3) extends between 2 clamping plate.
4. semi-automatic photovoltaic module according to claim 1 reprocesses stripping machine, it is characterized in that: rotating shaft two ends adopt bearing to be connected with support column.
5. reprocess stripping machine according to the semi-automatic photovoltaic module in claim 1-4 described in any one, it is characterized in that: also comprise photovoltaic component glass plate pressing structure, described photovoltaic component glass plate pressing structure comprises the pressure roller (7) being placed into photovoltaic component glass plate upper surface, pressure roller (7) two ends are connected with extending column (6), pressure roller (7) can freely rotate under the support of extending column (6), the both sides of heating station are also provided with guide pad (4), guide pad (4) upper surface all has direction recess (5), extending column extends in direction recess (5) and also can be free to slide.
6. semi-automatic photovoltaic module according to claim 5 reprocesses stripping machine, it is characterized in that: pressure roller (7) two ends adopt bearing to be connected with extending column (6) respectively.
7. semi-automatic photovoltaic module according to claim 5 reprocesses stripping machine, it is characterized in that: also comprise the multiple rubber rolls be set on pressure roller external diameter.
8. semi-automatic photovoltaic module according to claim 5 reprocesses stripping machine, it is characterized in that: described pressure roller external diameter is arranged with rubber ring layer.
9. reprocess stripping machine according to the semi-automatic photovoltaic module in claim 1-4 described in any one, it is characterized in that: also comprise photovoltaic component glass plate pressing structure, described photovoltaic component glass plate pressing structure comprises the pressure roller (7) being placed into top on photovoltaic component glass plate, pressure roller (7) two ends are fixedly welded with extending column (6), the both sides of heating station are also provided with guide pad (4), guide pad (4) upper surface all has direction recess (5), extending column extends in direction recess (5) and also can be free to slide, pressure roller (7) downside is connected with spring leaf, spring leaf one end is connected with pressure roller (7), the spring leaf other end is connected with foam block, foam block is crimped onto photovoltaic assembly glass plate sections upper surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420567023.6U CN204067408U (en) | 2014-09-29 | 2014-09-29 | Semi-automatic photovoltaic module reprocesses stripping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420567023.6U CN204067408U (en) | 2014-09-29 | 2014-09-29 | Semi-automatic photovoltaic module reprocesses stripping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204067408U true CN204067408U (en) | 2014-12-31 |
Family
ID=52208862
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420567023.6U Withdrawn - After Issue CN204067408U (en) | 2014-09-29 | 2014-09-29 | Semi-automatic photovoltaic module reprocesses stripping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204067408U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104269463A (en) * | 2014-09-29 | 2015-01-07 | 天威新能源控股有限公司 | Semi-automatic photovoltaic module repairing stripping machine |
| CN105552169A (en) * | 2016-01-27 | 2016-05-04 | 苏州丰积能源科技有限公司 | Photovoltaic module repair device and repair technology |
-
2014
- 2014-09-29 CN CN201420567023.6U patent/CN204067408U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104269463A (en) * | 2014-09-29 | 2015-01-07 | 天威新能源控股有限公司 | Semi-automatic photovoltaic module repairing stripping machine |
| CN104269463B (en) * | 2014-09-29 | 2016-06-29 | 天威新能源控股有限公司 | Semi-automatic photovoltaic module reprocesses stripping machine |
| CN105552169A (en) * | 2016-01-27 | 2016-05-04 | 苏州丰积能源科技有限公司 | Photovoltaic module repair device and repair technology |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141231 Effective date of abandoning: 20160629 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |