CN204052828U - A kind of aluminium flow-adjusting device - Google Patents
A kind of aluminium flow-adjusting device Download PDFInfo
- Publication number
- CN204052828U CN204052828U CN201420525906.0U CN201420525906U CN204052828U CN 204052828 U CN204052828 U CN 204052828U CN 201420525906 U CN201420525906 U CN 201420525906U CN 204052828 U CN204052828 U CN 204052828U
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- splitter box
- aluminium
- flow
- pod apertures
- adjusting device
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Abstract
A kind of aluminium flow-adjusting device, belong to aluminium ingot production equipment field, comprise splitter box, described splitter box be connected to the flow field end that melting furnace exports and be connected, an end of splitter box is provided with funnel-form pod apertures, the another one end of splitter box is provided with overflow launder, the centre of splitter box is provided with fulcrum, splitter box is provided with elevating mechanism bottom one end, funnel-form pod apertures top is provided with plunger, plunger is connected with height adjustment mechanism, this device can more accurately control flow check to the aluminium flow quantity in aluminium pig casting machine, improve the control ability of equipment, by arranging liquid level detection device on separating tank sidewall, can when aluminium liquid be raised to certain altitude, in time splitter box is inclined to other side, can prevent aluminium liquid from overflowing from splitter box, cause unnecessary accident.
Description
Technical field
The utility model relates to a kind of adjusting device, particularly a kind of aluminium flow-adjusting device, belongs to aluminium ingot production equipment field.
Background technology
In traditional aluminium ingot production line, by raw material by fusing, to flow in casting ladle, be cast to Aluminium ingot mould from splitter box, after supercooling, utilize stacking machine piling, be then sent to user after packaging.In aluminium ingot casting cycle, the control of aluminum solutions during shaping aluminium ingot arranges a gate at aluminium ore melting furnace discharging opening, being realized by the opening and closing of gate that aluminum solutions controls, in aluminium ingot manufacture process, forming aluminium ingot by being flow in mould by aluminium liquid from splitter box.But, certain distance is also had from aluminium ore melting furnace discharging opening to splitter box, the flow being undertaken controlling by discharging opening has certain hysteresis quality, and flow-control is accurate not, and the aluminium ingot weight of formation has gently to be had heavily, not of uniform size, generally speaking the weight of each aluminium ingot is certain, if too heavy or too light in follow-up production process, is not easy to control, how more accurately could control the weight of aluminum solutions, be the problem that manufacturing firm is concerned about always.
Summary of the invention
Certain hysteresis quality is had for by discharge outlet of furnace control flow check measurer, and flow-control is accurate not, the aluminium ingot weight of formation has gently heavy problem, and the utility model is a kind of aluminium flow-adjusting device, its object improves aluminum solutions Weight control precision exactly, enhances productivity.
The technical solution of the utility model is: a kind of aluminium flow-adjusting device, comprise splitter box, described splitter box be connected to the flow field end that melting furnace exports and be connected, an end of splitter box is provided with funnel-form pod apertures, the another one end of splitter box is provided with overflow launder, the centre of splitter box is provided with fulcrum, splitter box is provided with elevating mechanism bottom one end, funnel-form pod apertures top is provided with plunger, plunger is connected with height adjustment mechanism, the lower end of pod apertures is provided with chute, the end of chute puts in the shunting of aluminium liquid and blasts in mouth, be that mould is through position below the outlet of shunting drum, one end sidewall that splitter box is provided with pod apertures is provided with liquid level detection device, described liquid level detection device is connected with controller, the end of described plunger is provided with the pyramidal structure of coincideing with funnel-form pod apertures shape, mozzle is provided with between described pod apertures and chute, the angle be provided with between splitter box direction and runner direction.
The good effect that the utility model has is by arranging a funnel-form pod apertures in splitter box upper end, pod apertures is arranged a stick harness can control aluminium liquid in chute flow by stick harness governor motion, by arranging a fulcrum in the bottom of splitter box, utilize the elevating mechanism below guiding gutter can change the flow direction of aluminium liquid in splitter box, or aluminium liquid can be made to flow round about when aluminium pig casting machine shuts down, aluminium liquid is avoided to affect the work such as the maintenance of aluminium pig casting machine, owing to shortening the distance of control position to aluminium liquid Casting Equipment machine, can more accurately control flow check to the aluminium flow quantity in aluminium pig casting machine, improve the control ability of equipment, by arranging liquid level detection device on separating tank sidewall, can when aluminium liquid be raised to certain altitude, in time splitter box is inclined to other side, can prevent aluminium liquid from overflowing from splitter box, cause unnecessary accident.
Summary of the invention
Fig. 1 structural representation of the present utility model.
The side schematic view of Fig. 2 splitter box.
Detailed description of the invention
In order to better understand and carry out the technical solution of the utility model, provide embodiments more of the present utility model at this, these embodiments, in order to better explain technical scheme described in the utility model, are not formed any form restriction of the present utility model.
Referring to Fig. 1, Fig. 2, be described with regard to the technical solution of the utility model.In figure, 1: melt pond, 2: runner, 3: splitter box, 3a: pod apertures, 3b: stick harness, 3c: mozzle, 4: fulcrum, 5: chute, 6: shunting drum, 7a: aluminium liquid outlet, 8: liquid level from checkout gear: 9: elevating mechanism, 10: overfall.
The utility model is a kind of aluminium flow-adjusting device, comprise melting furnace 1, melting furnace outlet is connected with runner 2, gate is provided with between melting tank and runner, flow field end is connected with splitter box 3, between the direction of splitter box 3 and the direction of runner 2, there is certain angle, an end of splitter box 3 is provided with funnel-form pod apertures 3a, the another one end of splitter box 3 is provided with overflow launder 10, the centre of splitter box 3 is provided with fulcrum 4, splitter box 3 is provided with elevating mechanism 9 bottom one end, in the present embodiment, elevating mechanism is arranged on one end of liquid head piece, funnel-form pod apertures 3a top is provided with plunger 3b, below pod apertures 3a, chain is connected to mozzle 3c, plunger is connected with height adjustment mechanism, by the up-down adjustment of stick harness, the uninterrupted of greenery in pod apertures 3a can be controlled, the lower end of pod apertures is provided with chute 5, the end of chute puts in aluminium liquid shunting drum 6 entrance, Aluminium ingot mould is provided with below multiple outlets of shunting drum, wherein 7a is one of them outlet in multiple outlet, described shunting drum 6 rotates while flow out aluminium liquid from the outlet of aluminium liquid, in mould below aluminium liquid has just in time flow to, described mould is arranged on a conveyer belt, aluminium flow quantity described in each mould is just in time the amount flowed out from the shunting drum aluminium liquid outlet rotated, the linear velocity of aluminium liquid outlet and the speed of service of conveyer belt match, the flow of an aluminium liquid outlet outflow just in time can be filled with a mould, this flow regulates lock to obtain by stick harness 3b.One end sidewall that splitter box 3 is provided with pod apertures is provided with liquid level detection device 8, and described liquid level detection device 8 is connected with controller, and the end of described plunger is provided with the pyramidal structure with funnel-form pod apertures shape gentleness.
After aluminium liquid utilizes high temperature melting in melting tank 1, flow to runner 2 from outlet, be provided with and the splitter box 3 of runner 2 in T-shaped shape at the end of runner 2, during production, aluminium liquid runner has one end of pod apertures 3a, from pod apertures aluminium liquid out number can by the height of lifting stick harness 3b, regulate the aluminium liquid flowed out from pod apertures 3a, the stick harness governor motion that the height Adjust and use of stick harness is special regulates, in order to prevent the flow that flows into from runner 2 in splitter box 3 too large, overflow from splitter box 3, the sidewall of splitter box 3 is provided with liquid level detection device 8, once liquid level is raised to certain altitude, the liquid level detection device 8 be connected with controller will by signal feedback to controller, controller will start the elevating mechanism 9 be set in below splitter box 3, overfall 10 is reduced, raise the side being arranged at pod apertures 3a, aluminium liquid in splitter box 3 is flowed out from overfall 10, and then turn back to original position, in addition, when shunting drum 6 and will keeping in repair, also need to flow out aluminium liquid from overfall 10, if overlong time, can by closing the gate of melting furnace 1 and runner 2 connecting portion, or flow too large or too little time carry out coarse adjustment, can ensure like this to carry out further fine adjustment at Flow-rate adjustment stick harness 3b, only had thick bar gate in the past, bring very large inconvenience to the control of producing.
The utility model is by arranging a funnel-form pod apertures in splitter box upper end, pod apertures is arranged a stick harness can control aluminium liquid in chute flow by stick harness governor motion, by arranging a fulcrum in the bottom of splitter box, utilize the elevating mechanism below guiding gutter can change the flow direction of aluminium liquid in splitter box, or aluminium liquid can be made to flow round about when aluminium pig casting machine shuts down, aluminium liquid is avoided to affect the work such as the maintenance of aluminium pig casting machine, owing to shortening the distance of control position to aluminium liquid Casting Equipment machine, can more accurately control flow check to the aluminium flow quantity in aluminium pig casting machine, improve the control ability of equipment, by arranging liquid level detection device on separating tank sidewall, can when aluminium liquid be raised to certain altitude, in time splitter box is inclined to other side, can prevent aluminium liquid from overflowing from splitter box, cause unnecessary accident.
After describing various specific embodiment of the present utility model above in detail, those of ordinary skill in the art should be well understood to, according to the various common practise of this area, can carry out various equivalent variations, equivalent replacement according to thinking of the present utility model or simply revise, these all should belong to the scope of technical solutions of the utility model.
Claims (5)
1. an aluminium flow-adjusting device, comprise splitter box, it is characterized in that: described splitter box be connected to the flow field end that melting furnace exports and be connected, an end of splitter box is provided with funnel-form pod apertures, the another one end of splitter box is provided with overflow launder, the centre of splitter box is provided with fulcrum, splitter box is provided with elevating mechanism bottom one end, funnel-form pod apertures top is provided with plunger, plunger is connected with height adjustment mechanism, the lower end of pod apertures is provided with chute, the end of chute puts in the shunting of aluminium liquid and blasts in mouth, be that mould is through position below the outlet of shunting drum.
2. a kind of aluminium flow-adjusting device according to claim 1, is characterized in that: one end sidewall that splitter box is provided with pod apertures is provided with liquid level detection device, and described liquid level detection device is connected with controller.
3. a kind of aluminium flow-adjusting device according to claim 1, is characterized in that: the end of described plunger is provided with the pyramidal structure of coincideing with funnel-form pod apertures shape.
4. a kind of aluminium flow-adjusting device according to claim 1, is characterized in that: be provided with mozzle between described pod apertures and chute.
5. a kind of aluminium flow-adjusting device according to claim 1, is characterized in that: be provided with certain angle between splitter box direction and runner direction.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420525906.0U CN204052828U (en) | 2014-09-15 | 2014-09-15 | A kind of aluminium flow-adjusting device |
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CN201420525906.0U CN204052828U (en) | 2014-09-15 | 2014-09-15 | A kind of aluminium flow-adjusting device |
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CN204052828U true CN204052828U (en) | 2014-12-31 |
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CN201420525906.0U Expired - Fee Related CN204052828U (en) | 2014-09-15 | 2014-09-15 | A kind of aluminium flow-adjusting device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108580864A (en) * | 2018-07-02 | 2018-09-28 | 聊城信源集团有限公司 | A kind of anode carbon block assembling ferrophosphorus casting system |
CN110285673A (en) * | 2019-07-14 | 2019-09-27 | 黄石鑫华轮毂有限公司 | A kind of molten aluminum fluid level control device |
CN110938198A (en) * | 2019-11-20 | 2020-03-31 | 浙江佳人新材料有限公司 | Production process of regenerated low-viscosity slices |
CN112743067A (en) * | 2020-12-30 | 2021-05-04 | 湖北新金洋资源股份公司 | Aluminum ingot pouring device |
-
2014
- 2014-09-15 CN CN201420525906.0U patent/CN204052828U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108580864A (en) * | 2018-07-02 | 2018-09-28 | 聊城信源集团有限公司 | A kind of anode carbon block assembling ferrophosphorus casting system |
CN108580864B (en) * | 2018-07-02 | 2023-11-21 | 聊城信源集团有限公司 | Anode carbon block assembled ferrophosphorus casting system |
CN110285673A (en) * | 2019-07-14 | 2019-09-27 | 黄石鑫华轮毂有限公司 | A kind of molten aluminum fluid level control device |
CN110938198A (en) * | 2019-11-20 | 2020-03-31 | 浙江佳人新材料有限公司 | Production process of regenerated low-viscosity slices |
CN112743067A (en) * | 2020-12-30 | 2021-05-04 | 湖北新金洋资源股份公司 | Aluminum ingot pouring device |
CN112743067B (en) * | 2020-12-30 | 2022-01-18 | 湖北新金洋资源股份公司 | Aluminum ingot pouring device |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141231 Termination date: 20180915 |
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CF01 | Termination of patent right due to non-payment of annual fee |