CN204052282U - A kind of disk-like accessory energy-saving oil removing device - Google Patents
A kind of disk-like accessory energy-saving oil removing device Download PDFInfo
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- CN204052282U CN204052282U CN201420510339.1U CN201420510339U CN204052282U CN 204052282 U CN204052282 U CN 204052282U CN 201420510339 U CN201420510339 U CN 201420510339U CN 204052282 U CN204052282 U CN 204052282U
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Abstract
The utility model relates to a kind of dish like members energy-saving oil removing device, it comprises degreasing unit, oil mist recovering device and electrical control cabinet, described degreasing unit is provided with main box, casing bearing, visual protective door, and main box inside is provided with self-centering clamping mechanism, rotating mechanism, servo-actuating device, air knife; Described oil mist recovering device is provided with oil mist collector, bellows, oil return pipe, oil return box, described bellows lower end and the mist of oil be provided with on rear side of main box are collected mouth and are communicated with, upper end is connected with oil mist collector, after the mist of oil condensation after collection, flows to oil return box by oil return pipe.The utility model is rational in infrastructure, operation, easy to use, and deoiling effect is obvious, efficient energy-saving.Be applicable to the removal of disk-like accessory surface and endoporus oil reservoir, antirust oil consumption can be greatly reduced.
Description
Technical field
The utility model relates to oil removing machinery, specifically a kind of disk-like accessory energy-saving oil removing device.
Background technology
Along with the popularization of the machinery manufacturing industry scope of business, for solving workpiece easy problem of rustiness in transport, long-term storage process, smearing special antirust oil at surface of the work and endoporus, forming oil film protective layer.The uniformity of oil film protective layer is subject to the constraint of workpiece irregular surface and endoporus type, and oil film protective layer thickness differs greatly, easy trapped fuel in hole.Subsequent job first must carry out oil removing.Degreasing technique is widely used in manufacturing industry, and such as Oil scraper, oil skimming machine, oil-water separator, oil slick skim machine, through type oil removal machine etc.The oil removing mode that these equipment adopts can realize oil and the physical separation of water, meets the demand of general processing.But the bottleneck problems such as the waste of the poor working environment that existing waste-oil scavenger exists, oil plant is serious, at present, adopt the oil removing mode of conventional separation techniques, can not solve surface of the work oil film thickness problem and inner hole of workpiece trapped fuel problem.
Summary of the invention
Technical problem to be solved in the utility model overcomes the deficiencies in the prior art, provides a kind of rational in infrastructure, operation, easy to use, and deoiling effect is obvious, the disk-like accessory energy-saving oil removing device of efficient energy-saving.
The technical scheme in the invention for solving the above technical problem is: a kind of disk-like accessory energy-saving oil removing device, it comprises degreasing unit, oil mist recovering device and electrical control cabinet, it is characterized in that: described degreasing unit is provided with main box, casing bearing, visual protective door, and main box inside is provided with self-centering clamping mechanism, rotating mechanism, servo-actuating device, air knife; Described self-centering clamping mechanism clamps disk-like accessory by jaw, described rotating mechanism supports self-centering clamping mechanism and disk-like accessory, and drive support self-centering clamping mechanism and disk-like accessory to rotate, realize throwing away of disk-like accessory surface antirust oil, described air knife cuts oil to the disk-like accessory be rotating; Described oil mist recovering device is provided with oil mist collector, bellows, oil return pipe, oil return box, described oil mist collector by mount higher than on the position of main box, bellows lower end and the mist of oil be provided with on rear side of main box are collected mouth and are communicated with, upper end is connected with oil mist collector, after mist of oil condensation after collection, flow to oil return box by oil return pipe.
Main box described in the utility model is left and right double casing.
Self-centering clamping mechanism described in the utility model is provided with self-centering pneumatic clamping disk body, claw, described claw is provided with interior protection pressure pad, outer protection pressure pad and slipmat with work piece interface, claw is movable to be arranged on self-centering pneumatic clamping disk body, self-centering pneumatic clamping disk body drives the clamping and release disk-like accessory of claw by power gas source, realizes automatically locating clamping to preprocessing disk-like accessory.
Described claw is ladder jaw.The clamping of inside and outside bilateral can be realized like this, expand the size range of clamping work pieces.
Rotating mechanism described in the utility model is made up of unit head installing plate, swivel joint, power mandrel, power mandrel bearing block, bearing outer ring dottle pin, bearing inner race dottle pin, single direction thrust ball bearing, angular contact ball bearing, bearing inner race gland, bearing outer ring gland, swing pinion, self-centering clamping mechanism is connected above power mandrel, below connects swivel joint, centre is connected with power mandrel bearing block by single direction thrust ball bearing, angular contact ball bearing, swing pinion and power mandrel are fixed together, by servo-actuating device driven rotary; The power gas source of self-centering pneumatic clamping disk body is accessed by swivel joint, by power mandrel axle center air flue, is connected to self-centering pneumatic clamping disk body.
Visual protective door described in the utility model is arranged on main box by cylinder linkage device, described cylinder linkage device is made up of slide block bearing, slide block back-up ring, cylinder, gland lever, slide block, cylinder saddle, rotating shaft, protective door support, cylinder one end is connected on main box by air cylinder support, the other end is connected with gland lever, protective door support connection rotating shaft and visual protective door, stretching by control cylinder, drive gland lever motion, and then drive rotating shaft to rotate, make protective door support realize switch motion together with visual protective door.Realize automatic switch and the self-locking of visual protective door, when equipment is in running order, protective door is in the security that self-locking state guarantees operating personnel.
Air knife described in the utility model is by air knife support installing in guide rod cylinder, and described air knife is made up of upper air knife and lower air knife two parts.Air knife structure is formulated according to product, facilitates the adjustment of air knife air outlet and workpiece spacing.
The utility model adopts above-mentioned composition structure, clamps disk-like accessory by self-centering clamping mechanism, drives self-centering clamping mechanism and disk-like accessory to rotate, realize throwing away of disk-like accessory surface antirust oil, reach rotation and get rid of oily oil removing object by rotating mechanism.By air knife, oil is cut to the disk-like accessory be rotating; Collected by oil mist recovering device, reclaim the mist of oil produced, avoid causing contamination.Mist of oil after collection, through process liquefy antirust oil, realizes mist of oil recycling, reduces pol loss.Against existing technologies, the utility model is rational in infrastructure, operation, easy to use, and deoiling effect is obvious, efficient energy-saving.Be applicable to the removal of disk-like accessory surface and endoporus oil reservoir, antirust oil consumption can be greatly reduced.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is described in detail.
Fig. 1 is the utility model composition structure front schematic view.
Fig. 2 is the utility model composition structured rear surface schematic diagram.
Fig. 3 is self-centering clamping device and rotating mechanism composition connection diagram in the utility model.
Fig. 4 is the structural representation of air knife in the utility model.
Label in figure is: 1. main box, 2. casing bearing, 3. self-centering clamping mechanism, 4. rotating mechanism, 5. servo-actuating device, 6. visual protective door, 7. oil mist collector, 8. slide block, 9. slide block back-up ring, 10. cylinder, 12. gland levers, 13. slide block bearings, 14. protective door supports, 15. rotating shafts, 16. cylinder saddles, 17. air knives, 18. air knife supports, 19. guide rod cylinder, 20. electrical control cabinets, 21. oil return pipes, 22. oil return box, 23. bellowss, 24. supports.3-1. self-centering pneumatic clamping disk body, 3-2. ladder claw, protection pressure pad in 3-3., 3-4. protects pressure pad outward, 3-5. slipmat.4-1. unit head installing plate, 4-2. swivel joint, 4-3. power mandrel, 4-4. power mandrel bearing block, 4-5. bearing outer ring dottle pin, 4-6. bearing inner race dottle pin, 4-7. single direction thrust ball bearing, 4-8. angular contact ball bearing, 4-9. bearing inner race gland, 4-10. bearing outer ring gland, 4-11. swing pinion.
Detailed description of the invention
As can be seen from Fig. 1, Fig. 2, the utility model provides a kind of disk-like accessory energy-saving oil removing device, and it comprises degreasing unit, oil mist recovering device and electrical control cabinet 20.
Described degreasing unit is provided with main box 1, casing bearing 2, visual protective door 6 etc.Casing bearing 2 supports main box 1 and visual protective door 6, forms a closed processing space.The utility model main box 1 is divided into left and right double casing, can carry out the automatic oil removing processing of coiling like members, the antirust oil after oil removing completes oil return by oil return box 22 and stores, and passes through prior-warning device simultaneously, remind staff to reclaim antirust oil in time, save oil consumption.
Described main box inside is provided with self-centering clamping mechanism 3, rotating mechanism 4, servo-actuating device 5, air knife 17.Described self-centering clamping mechanism 3 clamps disk-like accessory by jaw 3-2, described rotating mechanism 4 supports self-centering clamping mechanism 3 and disk-like accessory, and drive support self-centering clamping mechanism and disk-like accessory to rotate, realize throwing away of disk-like accessory surface antirust oil, described air knife 17 cuts oil to the disk-like accessory be rotating.
As can be seen from Fig. 1, Fig. 2, Fig. 3, self-centering clamping mechanism described in the utility model is provided with self-centering pneumatic clamping disk body 3-1, claw 3-2, described claw 3-2 is provided with interior protection pressure pad 3-3, outer protection pressure pad 3-4 and slipmat 3-5 with work piece interface, prevents disfiguring workpiece surface.Claw is movable to be arranged on self-centering pneumatic clamping disk body, and self-centering pneumatic clamping disk body realizes the clamping and release action of claw by power gas source, realizes automatically locating clamping to preprocessing disk-like accessory.Described claw 3-2 is ladder jaw, can realize the clamping of inside and outside bilateral, expand the size range of clamping work pieces.
Rotating mechanism described in the utility model is made up of unit head installing plate 4-1, swivel joint 4-2, power mandrel 4-3, power mandrel bearing block 4-4, bearing outer ring dottle pin 4-5, bearing inner race dottle pin 4-6, single direction thrust ball bearing 4-7, angular contact ball bearing 4-8, bearing inner race gland 4-9, bearing outer ring gland 4-10, swing pinion 4-11.Self-centering clamping mechanism is connected above power mandrel, below connects swivel joint, centre is connected with power mandrel bearing block by single direction thrust ball bearing, angular contact ball bearing, swing pinion and power mandrel are fixed together, the rotary pinion installed with servo-actuating device top coordinates, driven rotary; The power gas source of self-centering pneumatic clamping disk body is accessed by swivel joint, by power mandrel axle center air flue, is connected to self-centering pneumatic clamping disk body, realizes the stable air feed of rotary course.Whole rotating mechanism is fixed on unit head installing plate, facilitates assembling parts, adjustment and the general assembly with casing.Described rotating mechanism is used for supporting self-centering clamping mechanism and disk-like accessory, and drives support self-centering clamping mechanism and disk-like accessory to rotate.
Rotation described in the utility model is moved structure and is divided into left and right station two parts, and two-part structure is identical to be all fixed on unit head installing plate 4-1, completes the support of self-centering clamping mechanism and disk-like accessory and driven rotary.Fix gas circuit incoming end to power mandrel 4-3 axle center air flue by swivel joint 4-2, and be connected to self-centering clamping mechanism, realize the stable air feed of rotary course.Rotating mechanism mid portion utilizes single direction thrust ball bearing 4-7, angular contact ball bearing 4-8 to be connected with power mandrel bearing block 4-4, increase bearing outer ring dottle pin 4-5 and bearing inner race dottle pin 4-6 in the middle of in two cover angular contact ball bearings and increase support distances, guarantee rotational stabilization, lower end by bearings inner ring gland 4-9, bearing outer ring gland 4-10 are fixed, bearing pre-tightened is facilitated to regulate, and bearing inner race gland is directly connected with swivel joint, compact conformation.Drive the power mandrel that links together with it to be rotated when swing pinion 4-11 rotates, realize the high speed of disk-like accessory, low speed rotation, and then reach rotation and get rid of oily oil removing object.
Servo-actuating device 5 described in the utility model includes drive motors, reductor etc., for rotating mechanism provides rotary power.Servomotor connects reductor, is fixed on unit head installing plate together by reductor fixed head; Reductor axle head installs rotary pinion, drives swing pinion, drives workpiece to rotate, and playing slows down simultaneously increases the effect of moment of torsion; Outside reductor, seal closure is installed, prevents mist of oil from shedding; Swing pinion, rotary pinion cover by gear protective cover together, prevent touching from crushing and foreign material fall into, and ensure security of operation.
It can also be seen that from Fig. 1, Fig. 2, oil mist recovering device described in the utility model is provided with oil mist collector 7, bellows 23, oil return pipe 21, oil return box 22 etc.Described oil mist collector 7 is placed on the position higher than main box 1 by support 24, bellows 23 lower end and the mist of oil be provided with on rear side of main box are collected mouth and are communicated with, upper end is connected with oil mist collector, realizes mist of oil and collects, and reclaims oil plant and is connected to oil return box by oil return pipe.After mist of oil condensation after collection, flow to oil return box 22 by oil return pipe 21.All there is a mist of oil to collect mouth on rear side of the station case of left and right and collect mist of oil by bellows 23, avoid causing contamination.Mist of oil after collection, through process liquefy antirust oil, is recovered to oil return box 22 by oil return pipe 21, realizes mist of oil recycling, reduce pol loss.
Oil mist recovering device described in the utility model is also provided with pre-alarming device, guarantees that staff reclaims antirust oil in time.
Visual protective door 6 described in the utility model is arranged on main box 1 by cylinder linkage device.Described cylinder linkage device its, gland lever 12 one, slide block 8 liang cover, cylinder saddle 16 one a set of by slide block bearing 13 two pieces, slide block back-up ring 9 one, cylinder 10, rotating shaft 15 1, protective door support 14 two pieces form respectively.Slide block bearing and slide block back-up ring play fixing slide block and rotating shaft effect, cylinder one end is connected on casing by air cylinder support, the other end is connected with gland lever, protective door support connects bearing pin and protective door, stretching by control cylinder, drive gland lever motion, and then drive rotating shaft to rotate, make protective door support realize switch motion together with protective door.Moved up and down by logic control cylinder and drive gland lever action, realize automatic switch and the self-locking of visual protective door 6, when equipment is in running order, protective door is in the security that self-locking state guarantees operating personnel.
Visual protective door linkage device described in the utility model has two covers, is responsible for the independent protection of two station casees respectively.
Air knife 17 described in the utility model is arranged in guide rod cylinder 19 by air knife support 18.While workpiece rotates, guide rod cylinder drives air knife to move left and right, and completes the cleaning work of disk-like accessory surface and endoporus antirust oil.Each installation air knife in the left and right station case of the utility model, left and right air knife is driven by same guide rod cylinder, and round trip does not delay, and gives full play to the effect of cylinder; Cylinder moves left and right stroke by the convenient adjustment of Traffic control system block, meets the disc type work of different size.Air knife structure is formulated according to product, and left and right station air knife structure is completely the same, is made up of, as shown in Figure 4 upper air knife 17-1 and lower air knife 17-2.The spacing of upper and lower air knife air outlet and workpiece is adjustable.There is inside air knife the collecting and distributing degree that air-out guide function guarantees air outlet, and the size of air outlet, spacing, quantity and system pressure, outlet pressure are relevant.It is adjustable according to workpiece size that cylinder moves left and right stroke, meets the deoiling effect of disc type work.
Described air knife 17 is formed by special red copper square tubes soldering, and inner side is outside wall thickness comparatively, strengthens the collecting and distributing degree that air-out guide function guarantees air outlet, and the size of air outlet, direction, spacing and quantity are by testing the optimum combination drawn; System pressure adopts the normal compressed air air pressure in workshop, without the need to increasing pressure multiplier device.
Casing bearing 2 side described in the utility model is provided with pneumatic control valve group, compression air-filtering device, is used for controlling self-centering clamping mechanism, switch motion that air knife, air knife drive cylinder and visual protective door.
In electrical control cabinet 20 described in the utility model, low-voltage electrical, transformer, servo control unit, PLC control unit are installed, acting in conjunction realizes each actuation cycle of the manual operation or automatic operation etc. of oil removal machine, for complete equipment provides power supply to supply, the automatic machining control of PLC control realization.Facilitate the parameter adjustment of the course of work, what meet product diversification changes product demand.
When the utility model uses, disk-like accessory with antirust oil carries out self-centering and clamping by self-centering clamping mechanism 3, servo-actuating device 5 drives rotating mechanism 4 to carry out rotation and gets rid of oil, air knife 17 carries out cutting oil, oil processing is got rid of in the rotation that left and right case station can carry out disk-like accessory simultaneously, oil is got rid of in rotation, air knife is cut the mist of oil produced in oily process and reclaimed by oil mist recovering device, saves antirust oil consumption.After operating personnel's starting device, equipment is in work optimum wait state, utilizes artificial, pneumatic sling or manipulator to be taken out from oiling device by workpiece, is placed in material supplier first-class to be processed.
The utility model equipment two station can complete the automatic oil removing processing of workpiece by handled by itself, i.e. first right working position, first right working position rear left station after left station, and independent left station, separately right working position all can carry out disk-like accessory oil removing processing.After pressing the loop start button of corresponding station case outer tip end control button case, corresponding visual protective door 6 is opened, disc type work is put in self-centering clamping mechanism 3 clamps and closes visual protective door 6 simultaneously, the drive motors task driven of servo-actuating device 5 rotates, driven rotary gear 4-11 carries out rotarily driving self-centering clamping mechanism 3 and rotates, carry out rotation with certain speed and guarantee that disk-like accessory surface antirust oil can throw away, reach rotation and get rid of oily object.Air knife 17 is moved to fixed position in the drive of guide rod cylinder 19 to carry out air knife and cuts oil, and left and right station hockets and cuts oil.Cut and to protect door after oil completes and open the first workpiece to take out and carry out packaging envelope, the second station automatically cut oil complete after taking-up carry out packaging envelope.Antirust oil after oil removing completes oil return by oil return box 22 and stores, and by prior-warning device, reminds staff to reclaim antirust oil in time, save oil consumption.
Claims (7)
1. a disk-like accessory energy-saving oil removing device, it comprises degreasing unit, oil mist recovering device and electrical control cabinet, it is characterized in that: described degreasing unit is provided with main box, casing bearing, visual protective door, and main box inside is provided with self-centering clamping mechanism, rotating mechanism, servo-actuating device, air knife; Described self-centering clamping mechanism clamps disk-like accessory by jaw, described rotating mechanism supports self-centering clamping mechanism and disk-like accessory, and drive support self-centering clamping mechanism and disk-like accessory to rotate, realize throwing away of disk-like accessory surface antirust oil, described air knife cuts oil to the disk-like accessory be rotating; Described oil mist recovering device is provided with oil mist collector, bellows, oil return pipe, oil return box, described oil mist collector by mount higher than on the position of main box, bellows lower end and the mist of oil be provided with on rear side of main box are collected mouth and are communicated with, upper end is connected with oil mist collector, after mist of oil condensation after collection, flow to oil return box by oil return pipe.
2. disk-like accessory energy-saving oil removing device according to claim 1, is characterized in that: described main box is left and right double casing.
3. disk-like accessory energy-saving oil removing device according to claim 1, it is characterized in that: described self-centering clamping mechanism is provided with self-centering pneumatic clamping disk body, claw, described claw is provided with interior protection pressure pad, outer protection pressure pad and slipmat with work piece interface, claw is movable to be arranged on self-centering pneumatic clamping disk body, self-centering pneumatic clamping disk body drives the clamping and release disk-like accessory of claw by power gas source, realizes automatically locating clamping to preprocessing disk-like accessory.
4. disk-like accessory energy-saving oil removing device according to claim 3, is characterized in that: described claw is ladder jaw.
5. disk-like accessory energy-saving oil removing device according to claim 1, it is characterized in that: described rotating mechanism is by unit head installing plate, swivel joint, power mandrel, power mandrel bearing block, bearing outer ring dottle pin, bearing inner race dottle pin, single direction thrust ball bearing, angular contact ball bearing, bearing inner race gland, bearing outer ring gland, swing pinion forms, self-centering clamping mechanism is connected above power mandrel, below connects swivel joint, single direction thrust ball bearing is passed through in centre, angular contact ball bearing is connected with power mandrel bearing block, swing pinion and power mandrel are fixed together, by servo-actuating device driven rotary, the power gas source of self-centering pneumatic clamping disk body is accessed by swivel joint, by power mandrel axle center air flue, is connected to self-centering pneumatic clamping disk body.
6. disk-like accessory energy-saving oil removing device according to claim 1, it is characterized in that: described visual protective door is arranged on main box by cylinder linkage device, described cylinder linkage device is by slide block bearing, slide block back-up ring, cylinder, gland lever, slide block, cylinder saddle, rotating shaft, protective door support forms, cylinder one end is connected on main box by air cylinder support, the other end is connected with gland lever, protective door support connection rotating shaft and visual protective door, stretching by control cylinder, drive gland lever motion, and then drive rotating shaft to rotate, protective door support is made to realize switch motion together with visual protective door.
7. disk-like accessory energy-saving oil removing device according to claim 1, is characterized in that: described air knife is by air knife support installing in guide rod cylinder, and described air knife is made up of upper air knife and lower air knife two parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420510339.1U CN204052282U (en) | 2014-09-05 | 2014-09-05 | A kind of disk-like accessory energy-saving oil removing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420510339.1U CN204052282U (en) | 2014-09-05 | 2014-09-05 | A kind of disk-like accessory energy-saving oil removing device |
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| Publication Number | Publication Date |
|---|---|
| CN204052282U true CN204052282U (en) | 2014-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420510339.1U Expired - Fee Related CN204052282U (en) | 2014-09-05 | 2014-09-05 | A kind of disk-like accessory energy-saving oil removing device |
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| CN (1) | CN204052282U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259144A (en) * | 2014-09-05 | 2015-01-07 | 天润曲轴股份有限公司 | Disc part energy-saving oil removing machine |
| CN105537199A (en) * | 2015-12-24 | 2016-05-04 | 大连德迈仕精密科技股份有限公司 | Removing device for foreign matter in center hole of shaft parts and rust-preventative oil on column faces |
-
2014
- 2014-09-05 CN CN201420510339.1U patent/CN204052282U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259144A (en) * | 2014-09-05 | 2015-01-07 | 天润曲轴股份有限公司 | Disc part energy-saving oil removing machine |
| CN105537199A (en) * | 2015-12-24 | 2016-05-04 | 大连德迈仕精密科技股份有限公司 | Removing device for foreign matter in center hole of shaft parts and rust-preventative oil on column faces |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141231 Termination date: 20170905 |
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| CF01 | Termination of patent right due to non-payment of annual fee |