CN204039126U - A kind of membrane bioreactor - Google Patents
A kind of membrane bioreactor Download PDFInfo
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- CN204039126U CN204039126U CN201420438495.1U CN201420438495U CN204039126U CN 204039126 U CN204039126 U CN 204039126U CN 201420438495 U CN201420438495 U CN 201420438495U CN 204039126 U CN204039126 U CN 204039126U
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Abstract
Description
技术领域 technical field
本实用新型用于水净化处理技术领域,特别是涉及一种膜生物反应器。 The utility model is used in the technical field of water purification treatment, in particular to a membrane bioreactor.
背景技术 Background technique
膜生物反应器(Membrane Bioreactor-MBR)是一项新兴的水处理技术,是传统污水生物处理工艺与膜分离技术的有机结合,已较多地应用于污水处理。膜生物反应器的原理是采用膜分离技术,代替传统活性污泥法中的二沉池。膜生物反应器一般由膜组件和生物反应器两部分组成,根据膜组件设置的位置,可分为分置式和一体式两种类型。其中,一体式是将膜组件与生物反应器分开设置,生物反应器的混合液经泵增压之后进入膜组件,在压力的作用下混合液中的液体透过膜,成为系统的处理出水,活性污泥及颗粒物质被膜组件截留至生物反应器内,从而保留较高浓度的活性污泥。由于膜生物反应器的诸多优点,目前在国内外得到了较广的应用。 Membrane bioreactor (Membrane Bioreactor-MBR) is an emerging water treatment technology, which is an organic combination of traditional sewage biological treatment process and membrane separation technology, and has been widely used in sewage treatment. The principle of membrane bioreactor is to use membrane separation technology to replace the secondary sedimentation tank in the traditional activated sludge method. Membrane bioreactors are generally composed of two parts: a membrane module and a bioreactor. According to the position of the membrane module, it can be divided into two types: separate type and integrated type. Among them, the integrated type is to install the membrane module and the bioreactor separately. The mixed solution of the bioreactor enters the membrane module after being pressurized by the pump. Under the action of the pressure, the liquid in the mixed solution permeates the membrane and becomes the treated effluent of the system. Activated sludge and particulate matter are trapped in the bioreactor by the membrane module, thereby retaining a higher concentration of activated sludge. Due to the many advantages of the membrane bioreactor, it has been widely used at home and abroad.
然而,一体式膜生物反应器由于其膜表面直接与反应器内的高浓度活性污泥直接接触,极易产生浓差极化,造成膜表面的污染;为了减轻这种污染,目前一般采用定期反冲洗,即采用产水作为冲洗水,在压力条件下从产水侧滤过膜流出至进水侧的过程。然而整个水反冲洗过程会消耗大量能量,导致膜生物反应器的吨水处理成本居高不下,制约了膜生物反应器技术的发展。采用能够克服传统膜生物反应器技术能耗高的缺陷的一种反冲洗方式将迫在眉睫。 However, since the membrane surface of the integrated membrane bioreactor is in direct contact with the high-concentration activated sludge in the reactor, it is very easy to produce concentration polarization, resulting in pollution of the membrane surface; Backwashing is a process in which the product water is used as flushing water and flows out from the filter membrane on the product water side to the water inlet side under pressure. However, the entire water backwashing process consumes a lot of energy, resulting in a high cost per ton of water treatment for membrane bioreactors, which restricts the development of membrane bioreactor technology. It is imminent to adopt a backwash method that can overcome the defect of high energy consumption of traditional membrane bioreactor technology.
实用新型内容 Utility model content
为解决上述问题,本实用新型提供一种处理效果好、单位能耗低的膜生物反应器。 In order to solve the above problems, the utility model provides a membrane bioreactor with good treatment effect and low unit energy consumption.
本实用新型解决其技术问题所采用的技术方案是:一种膜生物反应器,包括可置于泥水混合液中的膜组件和气水分离装置,所述膜组件包括滤膜以及由所述滤膜形成的产水内腔,所述产水内腔通过产水管与所述气水分离装置连通,所述气水分离装置包括活塞筒和设在所述活塞筒内并将所述活塞筒内腔分为前腔和后腔的活塞,所述活塞上设有可导通前腔到后腔方向的单向阀,所述产水管与活塞筒的前腔连通,与所述活塞筒的后腔连通设有外接产水泵的出水管道和外接气源的供气管道。 The technical solution adopted by the utility model to solve the technical problem is: a membrane bioreactor, including a membrane module and a gas-water separation device that can be placed in the mud-water mixture, the membrane module includes a filter membrane and a The water-producing inner chamber is formed, and the water-producing inner chamber is communicated with the gas-water separation device through the water-producing pipe, and the gas-water separation device includes a piston cylinder and is arranged in the piston cylinder and the inner chamber of the piston cylinder The piston is divided into a front chamber and a rear chamber. The piston is provided with a one-way valve that can lead the direction from the front chamber to the rear chamber. The water production pipe communicates with the front chamber of the piston cylinder and communicates with the rear chamber of the piston cylinder It is connected with the outlet pipeline of the external produced water pump and the gas supply pipeline of the external gas source.
进一步作为本实用新型技术方案的改进,所述膜组件至少为一个,当膜组件为多个时,各个膜组件并联设置,所述产水管包括与各膜组件的产水内腔连通的产水支管和将各所述产水支管汇入所述气水分离装置的产水干管。 As a further improvement of the technical solution of the present utility model, there is at least one membrane module, and when there are multiple membrane modules, each membrane module is arranged in parallel, and the water production pipe includes a water production tube communicating with the water production cavity of each membrane module. branch pipes and the main water production pipes connecting each of the produced water branch pipes into the gas-water separation device.
进一步作为本实用新型技术方案的改进,沿所述出水管道设有第一截止阀和第二截止阀,所述供气管道于所述第一截止阀和第二截止阀间汇入所述出水管道,所述供气管道上设有第三截止阀。 As a further improvement of the technical solution of the present utility model, a first shut-off valve and a second shut-off valve are provided along the water outlet pipeline, and the air supply pipeline flows into the water outlet between the first shut-off valve and the second shut-off valve. pipeline, and a third shut-off valve is arranged on the gas supply pipeline.
进一步作为本实用新型技术方案的改进,还包括曝气管路,所述曝气管路在膜组件的下方形成若干曝气口。 As a further improvement of the technical solution of the utility model, an aeration pipeline is further included, and the aeration pipeline forms a plurality of aeration ports under the membrane module.
进一步作为本实用新型技术方案的改进,所述曝气管路与所述气源连通且与所述供气管道并联,所述曝气管路上设有第四截止阀。 As a further improvement of the technical solution of the utility model, the aeration pipeline is connected with the air source and connected in parallel with the air supply pipeline, and a fourth cut-off valve is provided on the aeration pipeline.
进一步作为本实用新型技术方案的改进,所述气源为空压机。 As a further improvement of the technical solution of the utility model, the air source is an air compressor.
进一步作为本实用新型技术方案的改进,所述产水泵的出水口外接至集水装置或深度处理装置。 As a further improvement of the technical solution of the utility model, the water outlet of the water production pump is externally connected to a water collection device or an advanced treatment device.
进一步作为本实用新型技术方案的改进,所述单向阀为设在所述活塞上的一个或多个可向所述后腔打开的单向门。 As a further improvement of the technical solution of the utility model, the one-way valve is one or more one-way doors arranged on the piston that can be opened to the rear cavity.
进一步作为本实用新型技术方案的改进,所述滤膜为超滤膜。 As a further improvement of the technical solution of the utility model, the filter membrane is an ultrafiltration membrane.
本实用新型的有益效果: The beneficial effects of the utility model:
本膜生物反应器工作原理是:产水由各膜组件外侧通过滤膜进入产水内腔,经产水支管汇集于产水干管;气水分离装置中的活塞置顶,且单向阀处于打开状态,产水流入出水管道,通过控制第一截止阀、第二截止阀,进入产水泵;与此同时,空压机鼓入的空气经过第四截止阀,进入曝气管路,并通过曝气口进入膜分离区,冲刷、清洗膜组件。当膜组件的滤膜需要清洗时,关闭产水泵,将第二截止阀置于关闭状态,同时关闭第四截止阀,打开第三截止阀,则空压机的气体通过出水管道进入气水分离装置,气水分离装置内的单向阀关闭,活塞在压力作用下下移,并促使产水沿滤膜的径向、反向流出膜组件,同时排出污堵物,起到反洗清洁作用。 The working principle of this membrane bioreactor is as follows: the produced water enters the produced water inner chamber through the filter membrane from the outside of each membrane module, and collects in the produced water main pipe through the produced water branch pipe; the piston in the gas-water separation device is set to the top, and the one-way valve is open state, the produced water flows into the outlet pipe, enters the produced water pump by controlling the first stop valve and the second stop valve; at the same time, the air blown by the air compressor enters the aeration pipeline through the fourth stop valve, and passes through The air port enters the membrane separation area to flush and clean the membrane components. When the filter membrane of the membrane module needs to be cleaned, turn off the produced water pump, put the second shut-off valve in the closed state, close the fourth shut-off valve at the same time, open the third shut-off valve, and the air from the air compressor enters the gas-water separation through the outlet pipe. device, the one-way valve in the gas-water separation device is closed, the piston moves down under the pressure, and the produced water is forced to flow out of the membrane module along the radial direction and reverse direction of the filter membrane, and at the same time, the fouling is discharged to play a role of backwash cleaning .
本发明相对于现有技术,具有以下有益效果: Compared with the prior art, the present invention has the following beneficial effects:
(1)本实用新型采用完善的管路设计,采用曝气气源替代反冲洗水泵,节约了反冲洗水泵等昂贵的大型设备,从而降低工程成本和吨水费用。 (1) The utility model adopts a perfect pipeline design and uses an aeration gas source to replace the backwash water pump, which saves expensive large-scale equipment such as backwash water pumps, thereby reducing engineering costs and ton water costs.
(2)本实用新型通过设置气水分离装置,采用气源作为反洗的动力源,实践证明压力的上升比反洗水泵更加快速,能够更有效地清洁膜表面,处理效果好,单位能耗低。 (2) The utility model adopts the gas source as the power source of the backwash by setting the gas-water separation device. Practice has proved that the pressure rise is faster than the backwash water pump, and the membrane surface can be cleaned more effectively. The treatment effect is good, and the unit energy consumption Low.
(3)一般当气源的压力大于产水的泡点,会造成产水混合物沸腾,导致反洗无法进行,本实用新型创新性地采用气水分离装置设计,利用气源压力的积压直接作用于产水管中的产水,无需额外控制气源的压力即可达到高效的反洗。 (3) Generally, when the pressure of the gas source is greater than the bubble point of the produced water, it will cause the water-produced mixture to boil, resulting in the failure of backwashing. This utility model innovatively adopts the design of the gas-water separation device, and utilizes the direct effect of the backlog of the gas source pressure The product water in the product water pipe can achieve efficient backwashing without additional control of the pressure of the air source.
(4)比起反洗水泵操作更加快捷,全部元件采用自动化控制并连接至主控箱,可在能源的消耗较低水平下实现短周期的频繁、快速反冲洗。 (4) Compared with the backwash pump, the operation is faster. All components are automatically controlled and connected to the main control box, which can realize frequent and fast backwashing in a short period at a lower level of energy consumption.
附图说明 Description of drawings
下面结合附图对本实用新型作进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:
图1是本实用新型实施例结构示意图。 Fig. 1 is a structural schematic diagram of an embodiment of the utility model.
具体实施方式 Detailed ways
参照图1,本实用新型提供了一种膜生物反应器,包括可置于泥水混合液中的膜组件1和气水分离装置2,所述膜组件1包括超滤膜以及由所述滤膜形成的产水内腔,所述产水内腔通过产水管与所述气水分离装置2连通,所述气水分离装置2包括活塞筒21和设在所述活塞筒21内并将所述活塞筒21内腔分为前腔22和后腔23的活塞24,所述活塞24上设有可导通前腔22到后腔23方向的单向阀25,所述产水管与活塞筒21的前腔22连通,与所述活塞筒21的后腔23连通设有外接产水泵的出水管道3和外接空压机的供气管道4。所述产水泵的出水口外接至集水装置或深度处理装置。 With reference to Fig. 1, the utility model provides a kind of membrane bioreactor, comprises the membrane module 1 that can be placed in the mud-water mixture and gas-water separation device 2, and described membrane module 1 comprises ultrafiltration membrane and is formed by described filtration membrane The inner cavity of the water production, the inner cavity of the water production is communicated with the gas-water separation device 2 through the water production pipe, the gas-water separation device 2 includes a piston cylinder 21 and is located in the piston cylinder 21 and the piston The inner chamber of cylinder 21 is divided into front cavity 22 and piston 24 of rear cavity 23. Said piston 24 is provided with a one-way valve 25 which can conduct the direction of front cavity 22 to rear cavity 23. The water production pipe and piston cylinder 21 The front chamber 22 communicates with the rear chamber 23 of the piston barrel 21 and is provided with a water outlet pipe 3 connected to an external water production pump and an air supply pipe 4 connected to an external air compressor. The water outlet of the produced water pump is externally connected to a water collection device or an advanced treatment device.
其中,所述膜组件1至少为一个,当膜组件1为多个时,各个膜组件1并联设置,所述产水管包括与各膜组件1的产水内腔连通的产水支管11和将各所述产水支管11汇入所述气水分离装置2的产水干管12。 Wherein, there is at least one membrane module 1, and when there are multiple membrane modules 1, each membrane module 1 is arranged in parallel, and the water production pipe includes a water production branch pipe 11 communicated with the water production inner chamber of each membrane module 1 and a Each of the produced water branch pipes 11 merges into the produced water main pipe 12 of the gas-water separation device 2 .
而所述单向阀25为设在所述活塞24上的一个或多个可向所述后腔23打开的单向门。 The one-way valve 25 is one or more one-way doors arranged on the piston 24 that can be opened to the rear cavity 23 .
沿所述出水管道3设有第一截止阀51和第二截止阀52,所述供气管道4于所述第一截止阀51和第二截止阀52间汇入所述出水管道3,所述供气管道4上设有第三截止阀53。 A first shut-off valve 51 and a second shut-off valve 52 are provided along the outlet pipeline 3, and the air supply pipeline 4 flows into the outlet pipeline 3 between the first shut-off valve 51 and the second shut-off valve 52, so that The air supply pipeline 4 is provided with a third stop valve 53 .
还包括曝气管路6,所述曝气管路6在膜组件1的下方形成若干曝气口61。所述曝气管路6与所述气源连通且与所述供气管道4并联,所述曝气管路6上设有第四截止阀54。 It also includes an aeration pipeline 6 which forms a number of aeration ports 61 under the membrane module 1 . The aeration pipeline 6 communicates with the air source and is connected in parallel with the air supply pipeline 4 , and the aeration pipeline 6 is provided with a fourth cut-off valve 54 .
所述第一截止阀51、第二截止阀52、第三截止阀53、第四截止阀54、产水泵以及空压机均与主控箱连通。 The first shut-off valve 51 , the second shut-off valve 52 , the third shut-off valve 53 , the fourth shut-off valve 54 , the produced water pump and the air compressor are all in communication with the main control box.
本膜生物反应器工作原理是:产水由各膜组件1外侧通过滤膜进入产水内腔,经产水支管11汇集于产水干管12;气水分离装置2中的活塞24置顶,且单向阀25处于打开状态,产水流入出水管道3,通过控制第一截止阀51、第二截止阀52,进入产水泵;与此同时,空压机鼓入的空气经过第四截止阀54,进入曝气管路6,并通过曝气口61进入膜分离区,冲刷、清洗膜组件1。当膜组件1的滤膜需要清洗时,关闭产水泵,将第二截止阀52置于关闭状态,同时关闭第四截止阀54,打开第三截止阀53,则空压机的气体通过出水管道3进入气水分离装置2,气水分离装置2内的单向阀25关闭,活塞24在压力作用下下移,并促使产水沿滤膜的径向、反向流出膜组件1,同时排出污堵物,起到反洗清洁作用。 The working principle of this membrane bioreactor is: the water produced enters the inner chamber of the water produced through the filter membrane from the outside of each membrane module 1, and is collected in the water produced main pipe 12 through the water produced branch pipe 11; the piston 24 in the gas-water separation device 2 is placed on the top, and The one-way valve 25 is in the open state, and the produced water flows into the outlet pipe 3, and enters the produced water pump through the control of the first stop valve 51 and the second stop valve 52; at the same time, the air blown by the air compressor passes through the fourth stop valve 54 , enter the aeration pipeline 6, and enter the membrane separation area through the aeration port 61 to flush and clean the membrane module 1. When the filter membrane of the membrane module 1 needs to be cleaned, the produced water pump is turned off, the second shut-off valve 52 is placed in a closed state, the fourth shut-off valve 54 is closed at the same time, and the third shut-off valve 53 is opened, so that the gas of the air compressor passes through the water outlet pipe 3 Enter the gas-water separation device 2, the one-way valve 25 in the gas-water separation device 2 is closed, the piston 24 moves down under the pressure, and the produced water is forced to flow out of the membrane module 1 in the radial direction and reverse direction of the filter membrane, and at the same time Contamination and blockage, play the role of backwash cleaning.
将上述膜生物反应器清洗方式应用于某一生活污水处理时,将其曝气周期设定为540秒,溶氧浓度为0.2~2mg/L。生活污水的进水水质为:COD=300mg/L,BOD5=120mg/L,TN=35mg/L,NH3-N= 30mg/L。处理后的产生水质为:COD=38mg/L,BOD5=18mg/L,TN=8mg/L,NH3-N= 4mg/L,相应的去除率分别为87.3%,85.0%,77.1%和86.7%,该产水水质满足国家《城镇污水处理厂污染物排放标准》(GB18918-2002)一级A标准。 When the above-mentioned membrane bioreactor cleaning method is applied to a certain domestic sewage treatment, the aeration cycle is set to 540 seconds, and the dissolved oxygen concentration is 0.2-2 mg/L. The influent water quality of domestic sewage is: COD=300mg/L, BOD 5 =120mg/L, TN=35mg/L, NH 3 -N= 30mg/L. The water quality after treatment is: COD=38mg/L, BOD 5 =18mg/L, TN=8mg/L, NH 3 -N= 4mg/L, and the corresponding removal rates are 87.3%, 85.0%, 77.1% and 86.7%, the water quality of this product meets the national "Urban Sewage Treatment Plant Pollutant Discharge Standard" (GB18918-2002) Class A Standard.
当然,本发明创造并不局限于上述实施方式,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可作出等同变形或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。 Of course, the present invention is not limited to the above-mentioned embodiments. Those skilled in the art can also make equivalent modifications or replacements without violating the spirit of the present utility model. These equivalent modifications or replacements are all included in the claims of this application. within the limited range.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104192994A (en) * | 2014-08-05 | 2014-12-10 | 诺卫环境安全工程技术(广州)有限公司 | Membrane bioreactor |
| US9333464B1 (en) | 2014-10-22 | 2016-05-10 | Koch Membrane Systems, Inc. | Membrane module system with bundle enclosures and pulsed aeration and method of operation |
| CN105836876A (en) * | 2016-04-14 | 2016-08-10 | 江西小淼环保有限公司 | Membrane bioreactor |
| CN105858874A (en) * | 2016-04-14 | 2016-08-17 | 江西小淼环保有限公司 | Membrane bioreactor having cleaning function |
| USD779631S1 (en) | 2015-08-10 | 2017-02-21 | Koch Membrane Systems, Inc. | Gasification device |
-
2014
- 2014-08-05 CN CN201420438495.1U patent/CN204039126U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104192994A (en) * | 2014-08-05 | 2014-12-10 | 诺卫环境安全工程技术(广州)有限公司 | Membrane bioreactor |
| CN104192994B (en) * | 2014-08-05 | 2016-01-13 | 诺卫环境安全工程技术(广州)有限公司 | A kind of membrane bioreactor |
| US9333464B1 (en) | 2014-10-22 | 2016-05-10 | Koch Membrane Systems, Inc. | Membrane module system with bundle enclosures and pulsed aeration and method of operation |
| US9956530B2 (en) | 2014-10-22 | 2018-05-01 | Koch Membrane Systems, Inc. | Membrane module system with bundle enclosures and pulsed aeration and method of operation |
| US10702831B2 (en) | 2014-10-22 | 2020-07-07 | Koch Separation Solutions, Inc. | Membrane module system with bundle enclosures and pulsed aeration and method of operation |
| USD779631S1 (en) | 2015-08-10 | 2017-02-21 | Koch Membrane Systems, Inc. | Gasification device |
| USD779632S1 (en) | 2015-08-10 | 2017-02-21 | Koch Membrane Systems, Inc. | Bundle body |
| CN105836876A (en) * | 2016-04-14 | 2016-08-10 | 江西小淼环保有限公司 | Membrane bioreactor |
| CN105858874A (en) * | 2016-04-14 | 2016-08-17 | 江西小淼环保有限公司 | Membrane bioreactor having cleaning function |
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