CN204035919U - Aluminium material book plate narrow material coiled strip welding system - Google Patents
Aluminium material book plate narrow material coiled strip welding system Download PDFInfo
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- CN204035919U CN204035919U CN201420149049.9U CN201420149049U CN204035919U CN 204035919 U CN204035919 U CN 204035919U CN 201420149049 U CN201420149049 U CN 201420149049U CN 204035919 U CN204035919 U CN 204035919U
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- welding
- cut
- cylinder
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- cutting
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- 238000003466 welding Methods 0.000 title claims abstract description 116
- 239000000463 material Substances 0.000 title claims abstract description 32
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 24
- 239000004411 aluminium Substances 0.000 title claims abstract description 24
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 238000005520 cutting process Methods 0.000 claims abstract description 26
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 32
- 229910052786 argon Inorganic materials 0.000 claims description 16
- 238000009826 distribution Methods 0.000 claims description 16
- 239000007789 gas Substances 0.000 claims description 10
- 230000008407 joint function Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 5
- 229910000838 Al alloy Inorganic materials 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000002349 favourable effect Effects 0.000 abstract description 2
- 239000011324 bead Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- VRAIHTAYLFXSJJ-UHFFFAOYSA-N alumane Chemical compound [AlH3].[AlH3] VRAIHTAYLFXSJJ-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004021 metal welding Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Landscapes
- Arc Welding In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model discloses a kind of aluminium material book plate narrow material coiled strip welder system, for the welding that aluminium strip connects, this system comprises the welding main frame arranging panel with welding parameter, welding fixture, cutting fixture and electric control system.Native system adopts kinetic control system to add the parameter setting interface of Chinese display, digitizing technique and frame for movement is designed in conjunction forms, have simple to operate, stable performance is reliable and stable, the even advantage all firmly attractive in appearance of weld seam, is specially adapted to carry out small-scale aluminium alloy unit tape splicing.And cutting part adopts high-quality cutter, otch is neat without burr, favourable welding.Native system effectively reduces the labour intensity of operating personnel, effectively reduces product rejection rate, greatly reduces the splicing post debugging time, and the product with stable quality of production, production efficiency is significantly improved.
Description
Technical field
The utility model relates to the welding technology field that aluminium strip connects, and refers to it is a kind of aluminium material book plate narrow material coiled strip welding system particularly.
Background technology
In prior art, cutting and aluminium material solder technology are integrated, be applied to the multiple signature after aluminium material book plate (0.4 ~ 0.6mm) narrow material (20mm ~ 30mm) welding in automotive trim strip, production efficiency is significantly promoted, but after existing aluminium material uses, the following splicing mode of general employing after complete 1 coiled strip of every article of manufacture: mode one, adopt mightiness belt two coiled strip stub bars to be carried out stickup to connect, then shut down before shaping roller, manual mode is adopted again to wear roller debugging to production, this mode often heavily wears 1 roller to need of production 1 hours, and period can produce 10 to 150PCS product rejection, need repetition 3 to 4 times every day, therefore the product rejection rate that there is production is high, product line debug time is long, product quality is unstable, the low inferior problem of production efficiency.Mode two, be control direct current TIG arc-welding mode with Panasonic IGBTB to connect, but weld because the easy burn through of book crossed by sheet material, regulation time is long, and it is undesirable to be welded into effect, cannot reach production requirement.
Summary of the invention
The purpose of this utility model is exactly to provide the aluminium material book plate narrow material coiled strip welding system that a kind of starting the arc is reliable, speed of welding is fast.
For achieving the above object, aluminium material book plate narrow material coiled strip welding system designed by the utility model, for the welding that aluminium strip connects, it is characterized in that: this system comprises the welding main frame arranging panel with welding parameter, welding fixture, cutting fixture and electric control system;
Described electric control system comprises distribution box, power input line, power supply output line, argon bottle, argon gas input pipe and stepper motor; Described distribution box is connected with cut-out casing by out-put supply line, and distribution box is connected with welding main frame by welding machine out-put supply line, and distribution box is connected with external power supply by power input line, and distribution box is connected with welding operation dish by welding operation circuit; Described argon bottle is connected with welding main frame by argon gas input pipe;
Described welding fixture comprises welding main frame, welding gun, welding switch, has the two-dimensional adjustment fixture of manual fine-tuning joint function, and weld jig, cuts out cutter, and cylinder is stepped up on a left side and cylinder is stepped up on the right side; Described welding main frame is connected with welding gun by welding gun input spool, and welding gun is connected with stepper motor by welding conveyer belt, and welding gun is also connected with two-dimensional adjustment fixture; Described weld jig steps up cylinder with a left side respectively, the right side is stepped up cylinder and is connected;
Described cutting fixture comprises cut-out casing, is arranged on cutting cylinder, the cutting cylinder connecting rod in cut-out casing and cuts out cutter, being arranged on the left clamping switch, right clamping switch and the roof-cut resistence that cut off outside casing; Described cut-out casing all steps up cylinder with weld jig, a left side, the right side is stepped up cylinder and is connected.
Preferably, be also provided with two and cut out for the product of accurately locating book plate and narrow boards and step up block in described cut-out casing, described two products are cut out and are stepped up block and be positioned at the both sides, below of cutting out cutter.
As another preferred version, the horizontal adjusting range of described two-dimensional adjustment fixture is ± 10mm, and range of vertical adjustment is ± 10mm, and precision is 0.1mm.
As another preferred version, described stepper motor is provided with cross sliding clock and vertical slipper, and the stroke of described cross sliding clock is 150mm, and speed is 0 ~ 5000mm/min, precision≤1/100; The stroke of described vertical slipper is 60mm, precision≤1/100.
As another preferred version, described external power supply is French SAF-inversion pulse welding power supply.
The utility model has the advantage of: the welding procedure of this coordinative composition of equipments FRONIUS-TPS2700CMT cold metal welding machine to there is the starting the arc reliable, the advantages such as speed of welding is fast; Add that the realization of numerically controlled automatic welding manner makes the outward appearance of product and yield rate be ensured reliably.
Native system adopts kinetic control system to add the parameter setting interface of Chinese display, digitizing technique and frame for movement is designed in conjunction forms, have simple to operate, stable performance is reliable and stable, the even advantage all firmly attractive in appearance of weld seam, is specially adapted to carry out small-scale aluminium alloy unit tape splicing.And cutting part adopts high-quality cutter, otch is neat without burr, favourable welding.Native system effectively reduces the labour intensity of operating personnel, effectively reduces product rejection rate, greatly reduces the splicing post debugging time, and the product with stable quality of production, production efficiency is significantly improved.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In figure: welding main frame 1, argon gas input pipe 2, argon bottle 3, welding parameter arranges panel 4, weld jig 5, stepper motor 6, welding conveyer belt 7, welding gun 8, two-dimensional adjustment fixture 9, left clamping cylinder 10, right clamping cylinder 11, defeated air inlet joint 12, out-put supply line 13, cut off casing 14, cut out cylinder connecting rod 15, cut out cylinder 16, welding operation box 17, welding operation circuit 18, cut out cutter 19, product cuts out clamp 20, distribution box 21, roof-cut resistence 22, left clamping switch 23, right clamping switch 24, power supply input 25, welding gun input spool 26, welding machine out-put supply line 27.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Aluminium material book plate narrow material coiled strip welder system shown in figure, for the welding that aluminium strip connects, is characterized in that: this system comprises the welding main frame 1 arranging panel 4 with welding parameter, welding fixture, cutting fixture and electric control system;
Electric control system comprises distribution box 21, power input line 25, power supply output line 13, argon bottle 3, argon gas input pipe 2 and stepper motor 6; Distribution box 21 is connected with cut-out casing 14 by out-put supply line 13, distribution box 21 is connected with welding main frame 1 by welding machine out-put supply line 27, distribution box 21 is connected with external power supply by power input line 25, and distribution box 21 is connected with welding operation dish 17 by welding operation circuit 18; Argon bottle 3 is connected with welding main frame 1 by argon gas input pipe 2;
Welding fixture comprises welding main frame 1, welding gun 8, welds switch, has manual fine-tuning joint function and the two-dimensional adjustment fixture 9 that can adjust up and down, and weld jig 5, cuts out cutter 19, and cylinder 10 is stepped up on a left side and cylinder 11 is stepped up on the right side; Welding main frame 1 is connected with welding gun 8 by welding gun input spool 26, and welding gun 8 is connected with stepper motor 6 by welding conveyer belt 7, and welding gun 8 is also connected with two-dimensional adjustment fixture 9; Weld jig 5 steps up cylinder 10 with a left side respectively, the right side is stepped up cylinder 11 and is connected;
Cutting fixture comprises cut-out casing 14, is arranged on cutting cylinder 16, the cutting cylinder connecting rod 15 in cut-out casing 14 and cuts out cutter 19, being arranged on the left clamping switch 23, right clamping switch 24 and the roof-cut resistence 22 that cut off outside casing 14; Cut-out casing 14 all steps up cylinder 10 with weld jig 5, a left side, the right side is stepped up cylinder 11 and is connected.
Cut off in casing 14 and be also provided with two and cut out for the product of accurately locating book plate and narrow boards and step up block 20, two products are cut out and are stepped up block 20 and be positioned at the both sides, below of cutting out cutter 19.The horizontal adjusting range of two-dimensional adjustment fixture 9 is ± 10mm, and range of vertical adjustment is ± 10mm, and precision is 0.1mm.Stepper motor 6 is provided with cross sliding clock and vertical slipper, and the stroke of cross sliding clock is 150mm, and speed is 0 ~ 5000mm/min, precision≤1/100; The stroke of vertical slipper is 60mm, precision≤1/100.External power supply is French SAF-inversion pulse welding power supply.
The course of work of the present utility model is as follows:
1, switch on power, source of the gas;
2, needing two sheet materials of welding through cutting out fixture, shear action is completed;
3, confirm that the port after cutting is smooth, without distortion, at a right angle.
4, cutting OK sheet material, it is smooth to put into weld jig docking, dislocation-free, gapless, and adjusts arc welding gun head position and be as the criterion apart from product interface 5 ~ 8mm;
5, the width according to product chooses program number, then opens argon gas switch, determines that flowmeter pointer is at >=12Mpa.
6, start automatic welding knob, welding gun automatic welding, after completing, and close electric argon bottle and open also, welding machine, power supply, source of the gas;
7, with sander, the aluminium material welding bead welded is polished, until positive and negative polishes, just can produce, complete splicing work.
Concrete operation step of the present utility model is as follows:
1, shift equipment onto position waiting and lock.
2, aluminium strip snap position waiting waiting for the left side is locked;
3, start left side cutting switch, the left side is compacted and have one's hair trimmed;
4, aluminium strip snap position waiting waiting for the right is locked;
5, start the right cutting switch, the right is compacted and have one's hair trimmed;
6, welding switch is started,
Following action completes automatically;
7, limit, left and right automatic aligning;
8, welding gun falls;
9, automatically welding is completed;
10, welding gun is mentioned;
11, fixture unclamps;
12, locking is removed by hand;
13, equipment exits position waiting preparation tape splicing next time.
The Aluminum-aluminum alloy bandwidth be suitable in the utility model is less than 100mm; Thickness is 0.4 ~ 2.0mm.
Function of the present utility model is fully digitalization, the inverter of microcomputerized control, what built-in system adopted is digital signal processor, unified control welding machine and the whole welding process of adjustment, and actual parameter value can be monitored in real time, to any change all immediate feedbacks, this system may be used on going in multiple welding application.
It is can be used for accurately locating book plate and narrow boards uses that two products cut out the concrete shape of stepping up block 20, ensures quality stability and the uniformity of Product jointing.
Welding parameter arranges panel 4 and shows welding current, weldingvoltage, arc length, wire feed rate, thickness of slab or Size of welds, speed of welding, JOB memory sequence number and inductance value.
The utility model object is that to provide security performance high for running, can enhance productivity, and effectively reduces production debugging and a kind of welding system scrapped.Its welding forms to adopt first has cut out on cutting device with product, then fix in position on localization tool product being put into weld jig, then formerly welding procedure has been selected according to the wide of product and thickness, finally start welding, welding bead fusion penetration rate after the welding of this welding system reaches 100%, and welding bead is attractive in appearance, evenly.
Native system can also arrange a safety device, and it is provided with the easily assembling that can hold welding head and the aluminum alloy framework being convenient to maintenance and adjustment, and the location for aluminium sheet location and welding gun start position is used.
Claims (5)
1. an aluminium material book plate narrow material coiled strip welding system, for the welding that aluminium strip connects, it is characterized in that: this system comprises the welding main frame (1) arranging panel (4) with welding parameter, welding fixture, cutting fixture and electric control system;
Described electric control system comprises distribution box (21), power input line (25), power supply output line (13), argon bottle (3), argon gas input pipe (2) and stepper motor (6); Described distribution box (21) is connected with cut-out casing (14) by out-put supply line (13), distribution box (21) is connected with welding main frame (1) by welding machine out-put supply line (27), distribution box (21) is connected with external power supply by power input line (25), and distribution box (21) is connected with welding operation dish (17) by welding operation circuit (18); Described argon bottle (3) is connected with welding main frame (1) by argon gas input pipe (2);
Described welding fixture comprises welding main frame (1), welding gun (8), the two-dimensional adjustment fixture (9) that welds switch, have manual fine-tuning joint function, weld jig (5), cut out cutter (19), cylinder (10) is stepped up on a left side and cylinder (11) is stepped up on the right side; Described welding main frame (1) inputs spool (26) by welding gun and is connected with welding gun (8), welding gun (8) is connected with stepper motor (6) by welding conveyer belt (7), and welding gun (8) is also connected with two-dimensional adjustment fixture (9); Described weld jig (5) steps up cylinder (10) respectively with a left side, the right side is stepped up cylinder (11) and is connected;
Described cutting fixture comprises cut-out casing (14), be arranged on cutting cylinder (16), the cutting cylinder connecting rod (15) in cut-out casing (14) and cut out cutter (19), being arranged on and cutting off casing (14) left clamping switch (23) outward, right clamping switch (24) and roof-cut resistence (22); Described cut-out casing (14) all steps up cylinder (10) with weld jig (5), a left side, the right side is stepped up cylinder (11) and is connected.
2. aluminium material book plate according to claim 1 narrow material coiled strip welding system, it is characterized in that: be also provided with two in described cut-out casing (14) and cut out for the product of accurately locating book plate and narrow boards and step up block (20), described two products are cut out and are stepped up block (20) and be positioned at the both sides, below of cutting out cutter (19).
3. aluminium material book plate according to claim 1 narrow material coiled strip welding system, is characterized in that: the horizontal adjusting range of described two-dimensional adjustment fixture (9) is ± 10mm, and range of vertical adjustment is ± 10mm, and precision is 0.1mm.
4. aluminium material book plate according to claim 1 narrow material coiled strip welding system, it is characterized in that: described stepper motor (6) is provided with cross sliding clock and vertical slipper, the stroke of described cross sliding clock is 150mm, and speed is 0 ~ 5000mm/min, precision≤1/100; The stroke of described vertical slipper is 60mm, precision≤1/100.
5. aluminium material book plate according to claim 1 narrow material coiled strip welding system, is characterized in that: described external power supply is French SAF-inversion pulse welding power supply.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420149049.9U CN204035919U (en) | 2014-03-28 | 2014-03-28 | Aluminium material book plate narrow material coiled strip welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420149049.9U CN204035919U (en) | 2014-03-28 | 2014-03-28 | Aluminium material book plate narrow material coiled strip welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204035919U true CN204035919U (en) | 2014-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420149049.9U Expired - Fee Related CN204035919U (en) | 2014-03-28 | 2014-03-28 | Aluminium material book plate narrow material coiled strip welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204035919U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104148883A (en) * | 2014-03-28 | 2014-11-19 | 武汉敏惠汽车零部件有限公司 | Aluminum sheet narrow material and roll material welding system and process |
| US11328912B2 (en) | 2011-05-10 | 2022-05-10 | H.C. Starck Inc. | Multi-block sputtering target and associated methods and articles |
-
2014
- 2014-03-28 CN CN201420149049.9U patent/CN204035919U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11328912B2 (en) | 2011-05-10 | 2022-05-10 | H.C. Starck Inc. | Multi-block sputtering target and associated methods and articles |
| CN104148883A (en) * | 2014-03-28 | 2014-11-19 | 武汉敏惠汽车零部件有限公司 | Aluminum sheet narrow material and roll material welding system and process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141224 |