CN204029757U - Electricity-saving lamp clubfoot cuts the pin mouthful tube-baking integrated machine of singing - Google Patents
Electricity-saving lamp clubfoot cuts the pin mouthful tube-baking integrated machine of singing Download PDFInfo
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- CN204029757U CN204029757U CN201420399736.6U CN201420399736U CN204029757U CN 204029757 U CN204029757 U CN 204029757U CN 201420399736 U CN201420399736 U CN 201420399736U CN 204029757 U CN204029757 U CN 204029757U
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- singing
- motor
- tube
- pin
- electricity
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- Withdrawn - After Issue
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Abstract
The purpose of this utility model be for existing electricity-saving lamp at clubfoot, cut pin, detect, singe mouthful and roasted tube a kind of full automatic electricity-saving lamp clubfoot of behaving work operation man-hour and providing is provided cuts the pin mouthful tube-baking integrated machine of singing; It comprises frame, transport establishment and controller, transport establishment is electrically connected to controller, in frame, be provided with in turn charging stepping mechanism, pipe bending mechanism, fluorescent tube testing agency, cooling body, pin cutting machine structure, singe mouth mechanism and receiving mechanism, in frame, be also provided with drive motors, the motor shaft of drive motors connects turbine box, turbine box connects driving shaft, is connected with a plurality of cams on driving shaft; The beneficial effects of the utility model: the utility model by the clubfoot of fluorescent tube, cut pin, quality testing, the operation of singing mouthful combines and mechanization Automatic Control, greatly improved the working (machining) efficiency of fluorescent tube, also avoid contacting of fluorescent tube and employee, prevented the injury of glass dregs to employee.
Description
Technical field
The utility model belongs to the apparatus field of processing energy-saving lamp tube, relate in particular to a kind of electricity-saving lamp clubfoot, cut pin, singe mouthful and tube-baking integrated machine.
Background technology
The clubfoot of existing electricity-saving lamp is mechanical clubfoot, and electricity-saving lamp cut pin, the mouth of singing, roasted tube, detection be manual operation, because energy-saving lamp tube is glassware, manually in operation, there will be glass dregs, glass dregs can damage human body, often has the generation of the situation that employee is injured; And the scrappage of manually-operated electricity-saving lamp is high, inefficiency, the social cost of labor soaring in current labor wage is high, thereby causes the production cost of electricity-saving lamp high, and corporate profit is low, and production efficiency is slow, is difficult to meet the need of market.
Utility model content
The purpose of this utility model be for existing electricity-saving lamp at clubfoot, cut pin, detect, singe mouthful and roasted tube a kind of full automatic electricity-saving lamp clubfoot of behaving work operation man-hour and providing is provided cuts the pin mouthful tube-baking integrated machine of singing.
The utility model is achieved by the following technical solution:
Electricity-saving lamp clubfoot cuts the pin mouthful tube-baking integrated machine of singing, it is characterized in that: comprise frame, transport establishment and controller, transport establishment is electrically connected to controller, in frame, be provided with in turn charging stepping mechanism, pipe bending mechanism, fluorescent tube testing agency, cooling body, pin cutting machine structure, singe mouth mechanism and receiving mechanism, in frame, be also provided with drive motors, the motor shaft of drive motors connects turbine box, and turbine box connects driving shaft, on driving shaft, be connected with a plurality of cams
Described transport establishment comprises stroke guide rail, thrust unit and lamp tube holding mechanism, lamp tube holding mechanism and stroke guide rail slip clamping, joining end to end of described stroke guide rail, pipe bending mechanism is arranged on the top of stroke guide rail, fluorescent tube testing agency, pin cutting machine structure and the mouth mechanism of singing are installed in the lower end of stroke guide rail, described lamp tube holding mechanism comprises lamp tube clip, station vertical rod, movable block, slide block, jacking block, T-shaped guide rail and station base plate, described lamp tube clip, station vertical rod, movable block is two and symmetrical, lamp tube clip and station vertical rod are affixed, station vertical rod and movable block are affixed, described slide block is three and is in triangular distribution and slides and be connected on T-shaped guide rail, two movable blocks are fixed in respectively wherein on two slide blocks, affixed jacking block on another slide block, equal affixed positioning guide column on two movable blocks, on jacking block, be provided with the splay guide pillar groove that becomes matching with positioning guide column, positioning guide column is embedded in the guide pillar groove of jacking block, between two described movable blocks, be provided with extension spring.
Described thrust unit comprises mounting panel, pushing motor, screw mandrel, screw rodb base, guide pillar, pushing set and cylinder, pushing motor is fixed on mounting panel, pushing motor is connected with screw rod transmission, screw rodb base and screw mandrel engagement, screw rodb base one end and guide pillar are slidably connected, cylinder is installed on screw rodb base, and cylinder upper end connects pushing set, pushing set and lamp tube holding mechanism clamping.
Described charging stepping mechanism comprises charging bar, fork, gas pawl, optical axis and support, fluorescent tube is placed on charging bar, fork is all connected with the cam drive on driving shaft with optical axis, the upper end affixed gas pawl guide rail of optical axis, on gas pawl guide rail, slidably connect gas pawl slide block, gas pawl slide block is connected with gas pawl by a connecting rod, at the affixed drive link in the side of gas pawl slide block, the lower end of drive link and fork activity clamping, on drive link, be provided with a chute, on fork, be provided with an alignment pin, alignment pin one end active card is connected in chute, the other end is flexibly connected with fork, gas pawl is communicated with source of the gas.
Described pipe bending mechanism comprises heating apparatus and pipe bending machine hand, heating apparatus comprises many group firelock shower nozzles, and respectively organizing firelock shower nozzle is evenly arranged, each is organized firelock shower nozzle and is all communicated with burning source of the gas, described pipe bending machine hand comprises manipulator base, lateral driver device, longitudinal driving device, dispenser, servomotor, tooth bar, rack drives motor and finger cylinder, lateral driver device is arranged on manipulator base top, longitudinal driving device is arranged on the top of lateral driver device, dispenser is arranged on longitudinal driving device, servomotor connects dispenser input by shaft coupling, dispenser output connects linear module mounting panel by adapter sleeve, carry out oscillating motion, stepping motor connects linear module by shaft coupling, and linear module is exported upper and lower rectilinear motion, rack drives motor is connected with gear, and gear connects semicircular rack, and tooth bar and semicircle copper sheathing are installed together, and finger cylinder is arranged on the end of tooth bar.
Described fluorescent tube testing agency comprises testing stand, test rod and inductor, test rod is a plurality of and is uniformly distributed, each test rod is all connected on testing stand by a back shaft, on testing stand, be connected with an induction support, inductor is arranged on induction support, and described inductor is electrically connected to controller.
Described cooling body comprises many group high pressure public attention, and high pressure public attention is arranged in frame, and high pressure public attention is communicated with air compressor.
Described pin cutting machine structure comprises rotary heating mechanism and cutting mechanism, rotary heating mechanism comprises fixed mount, motor faceplate, motor, motor is arranged in motor faceplate, motor faceplate is arranged on fixed mount, at the upper end of motor overcoat one fixture, on the motor shaft of motor, be connected with a swivel base, at the duration and degree of heating bar that is provided with of the upper end of swivel base bias, duration and degree of heating bar is communicated with source of the gas; Cutting mechanism comprises the cutting fixed mount affixed with frame, on cutting fixed mount, a cutter drive motors is installed, and an affixed cutter bar on the motor shaft of cutter drive motors, at the affixed cutter in the end of cutter bar.
The described mouth mechanism of singing comprises burr fixed transverse rod, screw rod, burr fixed mount, a plurality of burr duration and degree of heating, and burr duration and degree of heating is arranged on burr fixed mount, and duration and degree of heating drive motors is installed on burr fixed mount, and duration and degree of heating drive motors drives each burr duration and degree of heating rotation.
Described receiving mechanism comprises rewinding motor, conveyer belt, live-roller and driven roll, is provided with uniform spacing preiection on conveyer belt.
The beneficial effects of the utility model: the utility model by the clubfoot of fluorescent tube, cut pin, quality testing, the operation of singing mouthful combines and mechanization Automatic Control, greatly improved the working (machining) efficiency of fluorescent tube, also avoid contacting of fluorescent tube and employee, prevented the injury of glass dregs to employee.
Accompanying drawing explanation
Fig. 1 is the structural representation of integral body of the present utility model.
Fig. 2 is the explosive view of lamp tube holding mechanism.
Fig. 3 is the structural representation of thrust unit.
Fig. 4 is the structural representation of charging stepping mechanism.
Fig. 5 is the structural representation of pipe bending machine hand.
The structural representation of Tu6Wei fluorescent tube testing agency.
The structural representation of Tu7Wei rotary heating mechanism.
Fig. 8 is the mounting structure schematic diagram of cutter.
Fig. 9 is the structural representation of mouth mechanism of singing.
Embodiment
Below in conjunction with accompanying drawing, the utility model is further elaborated.
A kind of electricity-saving lamp clubfoot as shown in Fig. 1-9 cuts the pin mouthful tube-baking integrated machine of singing, it should be noted that and comprise frame 1, transport establishment and controller, transport establishment is electrically connected to controller, in frame 1, be provided with in turn charging stepping mechanism 2, pipe bending mechanism 3, fluorescent tube testing agency 4, cooling body 5, pin cutting machine structure 6, singe mouth mechanism 7 and receiving mechanism, in frame 1, be also provided with drive motors 8, the motor shaft of drive motors 8 connects turbine box 9, turbine box 9 connects driving shaft 10, is connected with a plurality of cams 11 on driving shaft 10.
Described transport establishment comprises stroke guide rail 12, thrust unit and lamp tube holding mechanism 13, lamp tube holding mechanism 13 and stroke guide rail 12 slip clampings, joining end to end of described stroke guide rail 12, pipe bending mechanism 3 is arranged on the top of stroke guide rail 12, fluorescent tube testing agency 4, pin cutting machine structure 6 and the mouth mechanism 7 of singing are installed in the lower end of stroke guide rail 12, described lamp tube holding mechanism 12 comprises lamp tube clip 14, station vertical rod 15, movable block 16, slide block 17, jacking block 18, T-shaped guide rail 19 and station base plate 20, described lamp tube clip 14, station vertical rod 15, movable block 16 is two and symmetrical, lamp tube clip 14 is affixed with station vertical rod 15, station vertical rod 15 is affixed with movable block 16, described slide block 17 is three and is in triangular distribution and slides and be connected on T-shaped guide rail 19, two movable blocks 16 are fixed in respectively wherein on two slide blocks 17, affixed jacking block 18 on another slide block 17, equal affixed positioning guide column 21 on two movable blocks, on jacking block 18, be provided with the splay guide pillar groove 22 that becomes matching with positioning guide column 21, positioning guide column 21 is embedded in the guide pillar groove 22 of jacking block, between two described movable blocks 16, be provided with extension spring.
Described thrust unit comprises mounting panel 23, pushing motor 24, screw mandrel 25, screw rodb base 26, screw rodb base guide pillar 27, pushing set 28 and cylinder 29, pushing motor 24 is fixed on mounting panel 23, pushing motor 24 is in transmission connection with screw mandrel 25, screw rodb base 26 and screw mandrel 25 engagements, screw rodb base 26 one end and screw rodb base guide pillar 27 are slidably connected, cylinder 29 is installed on screw rodb base 26, and cylinder 29 upper ends connect pushing set 28, pushing set 28 and lamp tube holding mechanism clamping.Two rollers are installed on the station base plate of lamp tube holding mechanism, and roller rolls and is connected with stroke guide rail, and pushing set 28 is connected on roller when moving upward, then promotes forward by pushing motor.
Described charging stepping mechanism comprises charging bar 30, fork 31, gas pawl 32, optical axis 33 and support 34, fluorescent tube is placed on charging bar 30, fork 31 and optical axis 33 all with driving shaft on cam 11 be in transmission connection, the upper end affixed gas pawl guide rail 35 of optical axis 33, on gas pawl guide rail 35, slidably connect gas pawl slide block 36, gas pawl slide block 36 is connected with gas pawl 32 by a connecting rod 37, at the affixed drive link 38 in the side of gas pawl slide block 36, the lower end of drive link 38 and fork 31 activity clampings, on drive link 38, be provided with a chute 39, on fork 31, be provided with an alignment pin, alignment pin one end active card is connected in chute 39, the other end is flexibly connected with fork 31, gas pawl 32 is communicated with source of the gas.
Described pipe bending mechanism comprises heating apparatus and pipe bending machine hand, heating apparatus comprises many group firelock shower nozzles, and respectively organizing firelock shower nozzle is evenly arranged, each is organized firelock shower nozzle and is all communicated with burning source of the gas, firelock shower nozzle is arranged in frame, described pipe bending machine hand comprises manipulator base 41, lateral driver device 42, (lateral driver device and longitudinal driving device are driven by motor screw mandrel to longitudinal driving device 43, the structure that screw mandrel drives screw rod bushing to move forward and backward), dispenser 44, servomotor 45, tooth bar 47, rack drives motor 48 and finger cylinder 49, lateral driver device 42 is arranged on manipulator base 41 tops, longitudinal driving device 43 is arranged on the top of lateral driver device 42, dispenser 44 is arranged on longitudinal driving device 43, servomotor 45 connects dispenser input by shaft coupling, dispenser output connects linear module mounting panel 50 by adapter sleeve, carry out oscillating motion, on linear module mounting panel 50, stepping motor 40 is installed, stepping motor 40 connects linear module 46 by shaft coupling, the upper and lower rectilinear motion of linear module 46 output, rack drives motor 48 is connected with gear, and gear connects semicircular rack 47, and tooth bar 47 and semicircle copper sheathing are installed together, and finger cylinder 49 is arranged on the end of tooth bar 47.Described finger cylinder is the piston of a cylinder and the structure that a fixed leg combines likeness in form finger.
Described fluorescent tube testing agency comprises testing stand 51, test rod 52 and inductor 53, test rod 52 is a plurality of and is uniformly distributed, each test rod 52 is all connected on testing stand 51 by a back shaft 54, on testing stand 51, be connected with an induction support 55, inductor 53 is arranged on induction support 55, and described inductor 53 is electrically connected to controller.
Described cooling body comprises many group high pressure public attention, and high pressure public attention is arranged in frame, and high pressure public attention is communicated with air compressor.
Described pin cutting machine structure comprises rotary heating mechanism and cutting mechanism, rotary heating mechanism comprises heating fixed mount 56, motor faceplate 57, electric rotating machine 58, electric rotating machine 58 is arranged in motor faceplate 57, motor faceplate 57 is arranged on heating fixed mount 56, at the upper end of electric rotating machine 58 overcoat one fixture 59, on the motor shaft of electric rotating machine 58, be connected with a swivel base 60, at the duration and degree of heating bar 61 that is provided with of the upper end of swivel base 60 bias, duration and degree of heating bar 61 is communicated with source of the gas; Cutting mechanism comprises the cutting fixed mount 62 affixed with frame, on cutting fixed mount 62, a cutter drive motors 63 is installed, and an affixed cutter bar 64 on the motor shaft of cutter drive motors 63, at the affixed cutter 65 in the end of cutter bar 64.
The described mouth mechanism of singing comprises burr fixed transverse rod 66, screw rod 67, burr fixed mount 68, a plurality of burr duration and degree of heating 69, burr duration and degree of heating 69 is arranged on burr fixed mount 68, duration and degree of heating drive motors 70 is installed on burr fixed mount 68, burr duration and degree of heating lower end is provided with rotating head 71, thereby duration and degree of heating drive motors 70 drives each burr duration and degree of heating 69 rotations by Timing Belt driven rotary head rotating.
Described receiving mechanism comprises rewinding motor, conveyer belt, live-roller and driven roll, is provided with uniform spacing preiection on conveyer belt.
Claims (10)
1. electricity-saving lamp clubfoot cuts the pin mouthful tube-baking integrated machine of singing, it is characterized in that: comprise frame, transport establishment and controller, transport establishment is electrically connected to controller, in frame, be provided with in turn charging stepping mechanism, pipe bending mechanism, fluorescent tube testing agency, cooling body, pin cutting machine structure, singe mouth mechanism and receiving mechanism, in frame, be also provided with drive motors, the motor shaft of drive motors connects turbine box, and turbine box connects driving shaft, is connected with a plurality of cams on driving shaft.
2. electricity-saving lamp clubfoot according to claim 1 cuts the pin mouthful tube-baking integrated machine of singing, it is characterized in that: described transport establishment comprises stroke guide rail, thrust unit and lamp tube holding mechanism, lamp tube holding mechanism and stroke guide rail slip clamping, joining end to end of described stroke guide rail, pipe bending mechanism is arranged on the top of stroke guide rail, fluorescent tube testing agency, pin cutting machine structure and the mouth mechanism of singing are installed in the lower end of stroke guide rail, described lamp tube holding mechanism comprises lamp tube clip, station vertical rod, movable block, slide block, jacking block, T-shaped guide rail and station base plate, described lamp tube clip, station vertical rod, movable block is two and symmetrical, lamp tube clip and station vertical rod are affixed, station vertical rod and movable block are affixed, described slide block is three and is in triangular distribution and slides and be connected on T-shaped guide rail, two movable blocks are fixed in respectively wherein on two slide blocks, affixed jacking block on another slide block, equal affixed positioning guide column on two movable blocks, on jacking block, be provided with the splay guide pillar groove that becomes matching with positioning guide column, positioning guide column is embedded in the guide pillar groove of jacking block, between two described movable blocks, be provided with extension spring.
3. electricity-saving lamp clubfoot according to claim 2 cuts the pin mouthful tube-baking integrated machine of singing, it is characterized in that: described thrust unit comprises mounting panel, pushing motor, screw mandrel, screw rodb base, screw rodb base guide pillar, pushing set and cylinder, pushing motor is fixed on mounting panel, pushing motor is connected with screw rod transmission, screw rodb base and screw mandrel engagement, screw rodb base one end and screw rodb base guide pillar are slidably connected, and cylinder is installed on screw rodb base, cylinder upper end connects pushing set, pushing set and lamp tube holding mechanism clamping.
4. electricity-saving lamp clubfoot according to claim 1 cuts the pin mouthful tube-baking integrated machine of singing, it is characterized in that: described charging stepping mechanism comprises charging bar, fork, gas pawl, optical axis and support, fluorescent tube is placed on charging bar, fork is all connected with the cam drive on driving shaft with optical axis, the upper end affixed gas pawl guide rail of optical axis, on gas pawl guide rail, slidably connect gas pawl slide block, gas pawl slide block is connected with gas pawl by a connecting rod, at the affixed drive link in the side of gas pawl slide block, the lower end of drive link and fork activity clamping, on drive link, be provided with a chute, on fork, be provided with an alignment pin, alignment pin one end active card is connected in chute, the other end is flexibly connected with fork, gas pawl is communicated with source of the gas.
5. electricity-saving lamp clubfoot according to claim 1 cuts the pin mouthful tube-baking integrated machine of singing, it is characterized in that: described pipe bending mechanism comprises heating apparatus and pipe bending machine hand, heating apparatus comprises many group firelock shower nozzles, and respectively organizing firelock shower nozzle is evenly arranged, each is organized firelock shower nozzle and is all communicated with burning source of the gas, described pipe bending machine hand comprises manipulator base, lateral driver device, longitudinal driving device, dispenser, servomotor, tooth bar, rack drives motor and finger cylinder, lateral driver device is arranged on manipulator base top, longitudinal driving device is arranged on the top of lateral driver device, dispenser is arranged on longitudinal driving device, servomotor connects dispenser input by shaft coupling, dispenser output connects linear module mounting panel by adapter sleeve, carry out oscillating motion, stepping motor connects linear module by shaft coupling, and linear module is exported upper and lower rectilinear motion, rack drives motor is connected with gear, and gear connects semicircular rack, and tooth bar and semicircle copper sheathing are installed together, and finger cylinder is arranged on the end of tooth bar.
6. electricity-saving lamp clubfoot according to claim 1 cuts the pin mouthful tube-baking integrated machine of singing, it is characterized in that: described fluorescent tube testing agency comprises testing stand, test rod and inductor, test rod is a plurality of and is uniformly distributed, each test rod is all connected on testing stand by a back shaft, on testing stand, be connected with an induction support, inductor is arranged on induction support, and described inductor is electrically connected to controller.
7. electricity-saving lamp clubfoot according to claim 1 cuts the pin mouthful tube-baking integrated machine of singing, and it is characterized in that: described cooling body comprises many group high pressure public attention, and high pressure public attention is arranged in frame, and high pressure public attention is communicated with air compressor.
8. electricity-saving lamp clubfoot according to claim 1 cuts the pin mouthful tube-baking integrated machine of singing, it is characterized in that: described pin cutting machine structure comprises rotary heating mechanism and cutting mechanism, rotary heating mechanism comprises fixed mount, motor faceplate, motor, motor is arranged in motor faceplate, motor faceplate is arranged on fixed mount, at the upper end of motor overcoat one fixture, is connected with a swivel base on the motor shaft of motor, at the duration and degree of heating bar that is provided with of the upper end of swivel base bias, duration and degree of heating bar is communicated with source of the gas; Cutting mechanism comprises the cutting fixed mount affixed with frame, on cutting fixed mount, a cutter drive motors is installed, and an affixed cutter bar on the motor shaft of cutter drive motors, at the affixed cutter in the end of cutter bar.
9. electricity-saving lamp clubfoot according to claim 1 cuts the pin mouthful tube-baking integrated machine of singing, it is characterized in that: the described mouth mechanism of singing comprises burr fixed transverse rod, screw rod, burr fixed mount, a plurality of burr duration and degree of heating, burr duration and degree of heating is arranged on burr fixed mount, duration and degree of heating drive motors is installed on burr fixed mount, and duration and degree of heating drive motors drives each burr duration and degree of heating rotation.
10. electricity-saving lamp clubfoot according to claim 1 cuts the pin mouthful tube-baking integrated machine of singing, and it is characterized in that: described receiving mechanism comprises rewinding motor, conveyer belt, live-roller and driven roll, is provided with uniform spacing preiection on conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420399736.6U CN204029757U (en) | 2014-07-16 | 2014-07-16 | Electricity-saving lamp clubfoot cuts the pin mouthful tube-baking integrated machine of singing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420399736.6U CN204029757U (en) | 2014-07-16 | 2014-07-16 | Electricity-saving lamp clubfoot cuts the pin mouthful tube-baking integrated machine of singing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204029757U true CN204029757U (en) | 2014-12-17 |
Family
ID=52069590
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420399736.6U Withdrawn - After Issue CN204029757U (en) | 2014-07-16 | 2014-07-16 | Electricity-saving lamp clubfoot cuts the pin mouthful tube-baking integrated machine of singing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204029757U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104103474B (en) * | 2014-07-16 | 2016-08-24 | 临安市沈氏照明电器有限公司 | Electricity-saving lamp clubfoot cuts foot and singes a mouthful tube-baking integrated machine |
-
2014
- 2014-07-16 CN CN201420399736.6U patent/CN204029757U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104103474B (en) * | 2014-07-16 | 2016-08-24 | 临安市沈氏照明电器有限公司 | Electricity-saving lamp clubfoot cuts foot and singes a mouthful tube-baking integrated machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141217 Effective date of abandoning: 20160824 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |