CN204022910U - A kind of dedusting ash is colded pressing metal pelletizing production system - Google Patents
A kind of dedusting ash is colded pressing metal pelletizing production system Download PDFInfo
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- CN204022910U CN204022910U CN201420424825.1U CN201420424825U CN204022910U CN 204022910 U CN204022910 U CN 204022910U CN 201420424825 U CN201420424825 U CN 201420424825U CN 204022910 U CN204022910 U CN 204022910U
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Abstract
The utility model is applicable to comprehensive utilization and the environmental protection technical field of Steel Plant's solid waste resource; there is provided a kind of dedusting ash to cold pressing metal pelletizing production system, described system comprises material collection system, feed proportioning system, dedusting ash aquation digestion system, raw material mixing system, pressure ball system, finished product drying stocking system, revert system.By the utility model, can the beneficial element such as metallic iron inside recycled dust removing ashes, decrease the pollution to environment, reduce production cost.
Description
Technical field
The utility model belongs to comprehensive utilization and the environmental protection technical field of Steel Plant's solid waste resource, particularly relates to a kind of dedusting ash and to cold pressing metal pelletizing production system.
Background technology
China Steel output keeps rapid growth for years, becomes world steel big country, and within 2013, China occupies the first in the world with the crude steel output of 7.79 hundred million tons, accounts for 48.5% of global crude steel output.Incident environmental issue also becomes increasingly conspicuous, Iron and Steel Enterprises in China produce trade waste pollution more and more seriously have influence on the environment of location periphery, and start the development restricting enterprise self.Therefore, eliminate trade waste and pollute, realize the important indicator that the trade wastes such as the various dust of each operation generation of cleaner production, particularly process for producing are the sustainable and healthy developments of China's Iron And Steel Industry maintenance from now on.
Iron and Steel Production is made up of multiple working procedures such as Feedstock treating (sintering, pelletizing, coking), ironmaking, steel-making, steel rolling.Steel per ton approximately produces the various dust of 5% ~ 10%, wherein mainly comprises sintering dust, coking dust, blast furnace dust and dirt mud, converter dust, electric furnace dust, roll scale and dirt mud etc.According to related data statistics, the dust effective rate of utilization of China is less than 80%.The feature of these dust is iron content and carbon containing, is valuable secondary resource.But, due to reasons such as complicated component, change of granularity scope are large and moisture fluctuation is large, make the utilization of dust comparatively difficult.
In many dust of Steel Plant, especially complicated to make steel dry method dust ash composition, inside it containing have an appointment 10% ~ 30% CaO, following aquation can be there is after meeting water and clear up reaction in the MgO of about 10%, CaO and MgO pole destabilization:
CaO+H2O → Ca (OH) 2 volumetric expansion 97.8%;
MgO+H2O → Mg (OH) 2 volumetric expansion 148%;
Can discharge a large amount of heat in reaction process, after reaction, volume also can expand.And dedusting ash fine size, specific surface area is large, wetting ability is poor, difficulty is shaping, utilizes degree-of-difficulty factor maximum.
In order to the environmental requirement effectively utilizing dust resource, eliminate environmental pollution, realize the zero release of Iron and Steel Production, need steel-making dust resource recycling.
Utility model content
In view of the above problems, the purpose of this utility model is to provide a kind of dedusting ash to cold pressing metal pelletizing production system, the beneficial elements such as the metallic iron farthest inside recycled dust removing ashes.
Described dedusting ash metal pelletizing production system of colding pressing comprises:
For the material collection system of collecting dust-removing ash, iron scale, coke powder and binding agent;
For iron scale, dedusting ash and the coke powder that will collect through weighing the feed proportioning system of proportioning;
For mixing through weighing rear oxidation iron sheet, dedusting ash, coke powder the dedusting ash aquation digestion system carrying out clearing up process with water;
For by the material well-mixed raw material mixing system together with binding agent after clearing up;
For by the pressure ball system through mixed raw material successively densification, pressure ball metal wet bulb nodulizing and screening obtains colding pressing;
The finished product drying stocking system of finished product surge bunker is sent into after drying for the pellet sieving that wet by metal of colding pressing qualified for granularity;
The revert system of pressure ball system is back to for the small-particle powder under being sieved after screening in cold pressing metal wet bulb nodulizing and the pelletizing finished product ore deposit after drying after pressure ball molding.
Further, described material collection system comprises dedusting ash feed bin, iron scale hopper, iron scale batch bin, coke powder feed bin and binding agent feed bin, above described dedusting ash feed bin, dust receiving trap is set and storehouse ejects dirt device, between the outlet of described iron scale hopper and the top, storehouse of iron scale batch bin, high spud angle conveyer is also set, vibration steel grate plate is set above described iron scale hopper, iron scale hopper exit arranges dusting cover, and described binding agent bin outlet arranges binding agent surge bunker.
Further, described feed proportioning system comprises the constant feeder being arranged on the outlet of iron scale batch bin, the scale feeder being arranged on dedusting ash feed bin, coke powder bin outlet, the exit of described constant feeder and scale feeder arranges raw material scrapper conveyor, and described raw material scrapper conveyor outlet arranges twin shaft mixing humidifier.
Further, described dedusting ash aquation digestion system comprises disintegration cabin, and lay nylon lining plate in described disintegration cabin, disintegration cabin discharge port establishes silo dumping device, and bin deroppilation machine is established in disintegration cabin waist side, is also provided with disintegration cabin and establishes weighing level indicator in described disintegration cabin.
Further, described raw material mixing system comprises compound surge bunker, intensive mixer.
Further, described pressure ball system comprises pressure ball surge bunker, for by the baler through the mixed raw material precompressed of intensive mixer, by the ball press of the raw material high pressure pressure ball molding after precompressed, also comprise round roller sieve, between described ball press and round roller sieve, be provided with endless belt conveyor.
Further, described finished product drying stocking system comprises chain comb dryer, is arranged on the bar grizzl(e)y of chain comb dryer outlet, is arranged on the finished bin of described bar sieve outlet.
Further, described revert system comprises the scraper plate conveyer be arranged on below round roller sieve and bar grizzl(e)y.
The beneficial effects of the utility model are: by the utility model system, can the beneficial element such as metallic iron inside recycled dust removing ashes, decrease the pollution to environment, reduce production cost.
Accompanying drawing explanation
Fig. 1 is that dedusting ash that the utility model embodiment provides is colded pressing the schematic diagram of metal pelletizing production system;
Fig. 2 is that dedusting ash that the utility model embodiment provides is colded pressing the actual production schematic diagram of metal pelletizing production system;
Fig. 3 is that dedusting ash that the utility model embodiment provides is colded pressing the schema of metal Pellet production method.
Embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
In order to technical scheme described in the utility model is described, be described below by specific embodiment.
The dedusting ash that Fig. 1 shows the utility model embodiment to be provided is colded pressing the schematic diagram of metal pelletizing production system, illustrate only the part relevant to the utility model embodiment for convenience of explanation.
As shown in Figure 1, the dedusting ash that the present embodiment provides metal pelletizing production system of colding pressing comprises:
For the material collection system 1 of collecting dust-removing ash, iron scale, coke powder and binding agent;
For iron scale, dedusting ash and the coke powder that will collect through weighing the feed proportioning system 2 of proportioning;
For mixing through weighing rear oxidation iron sheet, dedusting ash, coke powder the dedusting ash aquation digestion system 3 carrying out clearing up process with water;
For by the material well-mixed raw material mixing system 4 together with binding agent after clearing up;
For by the pressure ball system 5 through mixed raw material successively densification, pressure ball metal wet bulb nodulizing and screening obtains colding pressing;
The finished product drying stocking system 6 of finished product surge bunker is sent into after drying for the pellet sieving that wet by metal of colding pressing qualified for granularity;
The revert system 7 of pressure ball system is back to for the small-particle powder under being sieved after screening in cold pressing metal wet bulb nodulizing and the pelletizing finished product ore deposit after drying after pressure ball molding.
In the present embodiment, carry out material collection respectively by subsystems, batching, dedusting ash aquation are cleared up, after raw material mixing, pressure ball, finished product drying store operation, obtain the metal pelletizing with higher-strength, this metal pelletizing can be used as the raw material of blast-furnace smelting and refrigerant, the slag former of converter smelting, the raw material that also can be used as direct-reduction and melting and reducing uses, dedusting ash not only can be avoided the pollution of environment, can also reduce costs.Native system equipment is simple, less energy consumption, non-environmental-pollution, cost are low, smelting performance good.
With reference to Fig. 2, the concrete structure of subsystems 1-7 in Fig. 1 is described below.
Described material collection system 1 comprises dedusting ash feed bin 11, iron scale hopper 12, iron scale batch bin 13, coke powder feed bin 14 and binding agent feed bin 15, dust receiving trap (not shown) is set above described dedusting ash feed bin and storehouse ejects dirt device (not shown), between the outlet of described iron scale hopper and the top, storehouse of iron scale batch bin, high spud angle conveyer 16 is also set, vibration steel grate plate (not shown) is set above described iron scale hopper, iron scale hopper exit arranges dusting cover (not shown), described binding agent bin outlet arranges binding agent surge bunker (not shown).
Described feed proportioning system 2 comprises the constant feeder (not shown) being arranged on the outlet of iron scale batch bin, the scale feeder (not shown) being arranged on dedusting ash feed bin, coke powder bin outlet, the exit of described constant feeder and scale feeder arranges raw material scrapper conveyor (not shown), and described raw material scrapper conveyor outlet arranges twin shaft mixing humidifier 21.
Described dedusting ash aquation digestion system 3 comprises disintegration cabin 31, nylon lining plate (not shown) is laid in described disintegration cabin, disintegration cabin discharge port establishes silo dumping device (not shown), bin deroppilation machine (not shown) is established in disintegration cabin waist side, is also provided with disintegration cabin and establishes weighing level indicator (not shown) in described disintegration cabin.
Described raw material mixing system 4 comprises compound surge bunker (not shown), intensive mixer 41.
Described pressure ball system 5 comprises pressure ball surge bunker 51, for by the baler (not shown) through the mixed raw material precompressed of intensive mixer, by the ball press 52 of the raw material high pressure pressure ball molding after precompressed, also comprise round roller sieve 53, between described ball press and round roller sieve, be provided with endless belt conveyor 54.
Described finished product drying stocking system 6 comprises chain comb dryer 61, is arranged on the bar grizzl(e)y 62 of chain comb dryer outlet, is arranged on the finished bin 63 of described bar sieve outlet.
Described revert system 7 comprises the scraper plate conveyer 71 be arranged on below round roller sieve and bar grizzl(e)y.
For above-mentioned raw materials gathering system, during work, adopt strength that dedusting ash is delivered to dedusting ash feed bin; Iron scale is transported to underground iron scale hopper by wagon tremie, filters oversize material and foreign material through vibration vibration steel grate plate and make blanking more smooth and easy, being then promoted to Cang Ding by high spud angle conveyer, iron scale being delivered to iron scale batch bin; By jib crane, coke powder is promoted to burnt powder material storehouse top, then unloads coke powder through bale broken device and fall into coke powder feed bin; Binding agent is sent into binding agent feed bin, then send into binding agent surge bunker after weighing.Here iron scale is as the aggregate of coal-pressing ball, and coke powder is as the reductive agent of coal-pressing ball.
For above-mentioned feed proportioning system, during work, take iron scale by constant feeder, take dedusting ash and coke powder by scale feeder, iron scale, dedusting ash and coke powder after taking are delivered to raw material scrapper conveyor; By raw material scrapper conveyor, raw material is sent in twin shaft mixing humidifier the fully mixing that adds water, then send into disintegration cabin.
Corresponding above-mentioned dedusting ash aquation digestion system, during work, in disintegration cabin, iron scale, dedusting ash, coke powder and water are cleared up process, digestion time is generally 12 hours.In steel-making dry method dust ash, the inside is containing the CaO of 10% ~ 30% and the MgO of about 10%, CaO and the MgO pole destabilization of having an appointment, and after meeting water, following aquation can occur and clear up reaction:
CaO+H2O → Ca (OH) 2 volumetric expansion 97.8%;
MgO+H2O → Mg (OH) 2 volumetric expansion 148%;
Can produce a large amount of heat in above-mentioned reaction process, after reaction, volume can expand.Therefore must carry out aquation to dedusting ash before dedusting ash pressure ball and clear up process, otherwise meeting expansion explosion after the pellet pressed out chance water, do not reach working strength.
This dedusting ash aquation digestion system arranges six disintegration cabins altogether, and disintegration cabin is steel structure bin, lays nylon lining plate in storehouse, and disintegration cabin discharge port establishes silo dumping device, and bin deroppilation machine is established in disintegration cabin waist side, thoroughly can stop the generation of material putty situation in disintegration cabin.In addition, disintegration cabin establishes weighing level indicator, accurate measurement can enter the weight of material of next system.
For above-mentioned raw materials mixing system, during work, the material after clearing up is sent into compound surge bunker together with binding agent, then enters in intensive mixer and fully mix.If binding agent is solid binder (as wilkinite), then weighing device is set under binding agent feed bin, after weighing, starchy binder is dropped into compound surge bunker equably; If binding agent is liquid-containing binder (as water glass), then adopt volume pump by binding agent pump to compound surge bunker.In addition consider according to project reality the liquefied reactor whether powder binder is set.
For above-mentioned pressure ball system, during work, abundant mixed material is sent into pressure ball surge bunker, then quantitatively feeds baler and carry out precompressed, after precompressed, enter ball press high pressure pressure ball molding; Then shaping metal wet bulb group of colding pressing is delivered to round roller by endless belt conveyor to sieve.
For above-mentioned finished product drying stocking system, during work, the metal wet bulb group of colding pressing on round roller sieve sieve is delivered to the process of chain comb drying machine drying, and the temperature in chain comb dryer is 100 DEG C ~ 250 DEG C, pellet water ratio≤1% after oven dry; Then the pelletizing after oven dry is sent into finished bin after bar grizzl(e)y screening.The thermal source of chain comb dryer can adopt the useless flue gas in steelworks nearby, and also available heat wind furnace provides thermal source.Finished bin divides into discharge gate, by dump truck, finished product is transported to blast furnace or converter mill.
For above-mentioned revert system, during work, the small-particle powder under round roller sieve and bar grizzl(e)y sieve is sent into pressure ball surge bunker by scraper plate conveyer, again participates in batching, pressure ball, recycle.
In addition, for system shown in Figure 1, the present embodiment additionally provides a kind of dedusting ash and to cold pressing metal Pellet production method, as shown in Figure 3, comprises the steps:
S301, material collection step, collecting dust-removing ash, iron scale, coke powder and binding agent;
S302, batching step, by iron scale, dedusting ash and the coke powder collected through weighing proportioning;
S303, dedusting ash aquation clear up step, will to mix and carry out clearing up process through weighing rear oxidation iron sheet, dedusting ash, coke powder with water;
S304, raw material mixing step, fully mix the material after clearing up together with binding agent;
S305, pressure ball step, also will sieve through mixed raw material successively densification, pressure ball and obtain metal wet bulb nodulizing of colding pressing;
S306, finished product drying storing step, the pellet sieving that wet by metal of colding pressing qualified for granularity sends into finished bin after drying;
S307, returning charge step, the small-particle powder under being sieved after screening in the pelletizing finished product ore deposit after cold pressing metal wet bulb nodulizing and the oven dry after pressure ball molding is back to the revert system of pressure ball system.
During specific implementation, above-mentioned steps S301 specifically comprises:
Adopt strength that dedusting ash is delivered to dedusting ash feed bin;
Iron scale is transported to underground iron scale hopper by wagon tremie, filters oversize material and foreign material through vibration vibration steel grate plate, then by high spud angle conveyer, iron scale is delivered to iron scale batch bin;
By jib crane, coke powder is promoted to burnt powder material storehouse top, then unloads coke powder through bale broken device and fall into coke powder feed bin;
Binding agent is sent into binding agent feed bin, then send into binding agent surge bunker after weighing.
Above-mentioned steps S302 specifically comprises:
Take iron scale by constant feeder, take dedusting ash and coke powder by scale feeder, iron scale, dedusting ash and coke powder after taking are delivered to raw material scrapper conveyor;
By raw material scrapper conveyor, raw material is sent in twin shaft mixing humidifier the fully mixing that adds water, then send into disintegration cabin.
Above-mentioned steps S303 specifically comprises:
In disintegration cabin, iron scale, dedusting ash, coke powder and water are cleared up process.
Above-mentioned steps S304 specifically comprises:
Material after clearing up is sent into compound surge bunker together with binding agent, then enters in intensive mixer and fully mix.
Above-mentioned steps S305 specifically comprises:
Abundant mixed material is sent into pressure ball surge bunker, then quantitatively feeds baler and carry out precompressed, after precompressed, enter ball press high pressure pressure ball molding;
Shaping metal wet bulb group of colding pressing is delivered to round roller by endless belt conveyor sieve.
Above-mentioned steps S306 specifically comprises:
Metal wet bulb group of colding pressing on round roller sieve sieve is delivered to the process of chain comb drying machine drying, and the temperature in chain comb dryer is 100 DEG C ~ 250 DEG C, pellet water ratio≤1% after oven dry;
Pelletizing after drying is sent into finished bin after bar grizzl(e)y screening.
Above-mentioned steps S307 specifically comprises:
Small-particle powder under round roller sieve and bar grizzl(e)y sieve is sent into pressure ball surge bunker by scraper plate conveyer.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.
Claims (8)
1. dedusting ash is colded pressing a metal pelletizing production system, it is characterized in that, described dedusting ash metal pelletizing production system of colding pressing comprises:
For the material collection system of collecting dust-removing ash, iron scale, coke powder and binding agent;
For iron scale, dedusting ash and the coke powder that will collect through weighing the feed proportioning system of proportioning;
For mixing through weighing rear oxidation iron sheet, dedusting ash, coke powder the dedusting ash aquation digestion system carrying out clearing up process with water;
For by the material well-mixed raw material mixing system together with binding agent after clearing up;
For by the pressure ball system through mixed raw material successively densification, pressure ball metal wet bulb nodulizing and screening obtains colding pressing;
The finished product drying stocking system of finished product surge bunker is sent into after drying for the pellet sieving that wet by metal of colding pressing qualified for granularity;
The revert system of pressure ball system is back to for the small-particle powder under being sieved after screening in cold pressing metal wet bulb nodulizing and the pelletizing finished product ore deposit after drying after pressure ball molding.
2. dedusting ash is colded pressing metal pelletizing production system as claimed in claim 1, it is characterized in that, described material collection system comprises dedusting ash feed bin, iron scale hopper, iron scale batch bin, coke powder feed bin and binding agent feed bin, above described dedusting ash feed bin, dust receiving trap is set and storehouse ejects dirt device, between the outlet of described iron scale hopper and the top, storehouse of iron scale batch bin, high spud angle conveyer is also set, vibration steel grate plate is set above described iron scale hopper, iron scale hopper exit arranges dusting cover, described binding agent bin outlet arranges binding agent surge bunker.
3. dedusting ash is colded pressing metal pelletizing production system as claimed in claim 2, it is characterized in that, described feed proportioning system comprises the constant feeder being arranged on the outlet of iron scale batch bin, the scale feeder being arranged on dedusting ash feed bin, coke powder bin outlet, the exit of described constant feeder and scale feeder arranges raw material scrapper conveyor, and described raw material scrapper conveyor outlet arranges twin shaft mixing humidifier.
4. dedusting ash is colded pressing metal pelletizing production system as claimed in claim 3, it is characterized in that, described dedusting ash aquation digestion system comprises disintegration cabin, nylon lining plate is laid in described disintegration cabin, disintegration cabin discharge port establishes silo dumping device, bin deroppilation machine is established in disintegration cabin waist side, is also provided with disintegration cabin and establishes weighing level indicator in described disintegration cabin.
5. dedusting ash is colded pressing metal pelletizing production system as claimed in claim 4, and it is characterized in that, described raw material mixing system comprises compound surge bunker, intensive mixer.
6. dedusting ash is colded pressing metal pelletizing production system as claimed in claim 5, it is characterized in that, described pressure ball system comprises pressure ball surge bunker, for by the baler through the mixed raw material precompressed of intensive mixer, by the ball press of the raw material high pressure pressure ball molding after precompressed, also comprise round roller sieve, between described ball press and round roller sieve, be provided with endless belt conveyor.
7. dedusting ash is colded pressing metal pelletizing production system as claimed in claim 6, it is characterized in that, described finished product drying stocking system comprises chain comb dryer, is arranged on the bar grizzl(e)y of chain comb dryer outlet, is arranged on the finished bin of described bar sieve outlet.
8. dedusting ash is colded pressing metal pelletizing production system as claimed in claim 7, it is characterized in that, described revert system comprises the scraper plate conveyer be arranged on below round roller sieve and bar grizzl(e)y.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104109755A (en) * | 2014-07-30 | 2014-10-22 | 中冶南方工程技术有限公司 | Production system and method of cold-pressed metal pellets of fly ashes |
CN106352703A (en) * | 2016-08-29 | 2017-01-25 | 宝钢发展有限公司 | Automatic batching system production line system of rotary hearth furnace and automatic batching system production line system control method |
CN112427328A (en) * | 2020-09-27 | 2021-03-02 | 唐山曹妃甸区通鑫再生资源回收利用有限公司 | Recovered material ball pressing device |
CN115433798A (en) * | 2022-10-24 | 2022-12-06 | 中冶节能环保有限责任公司 | Converter dry-method fly ash f-CaO digestion device and method |
-
2014
- 2014-07-30 CN CN201420424825.1U patent/CN204022910U/en not_active Withdrawn - After Issue
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104109755A (en) * | 2014-07-30 | 2014-10-22 | 中冶南方工程技术有限公司 | Production system and method of cold-pressed metal pellets of fly ashes |
CN104109755B (en) * | 2014-07-30 | 2016-04-20 | 中冶南方工程技术有限公司 | A kind of dedusting ash is colded pressing metal pelletizing production system and method |
CN106352703A (en) * | 2016-08-29 | 2017-01-25 | 宝钢发展有限公司 | Automatic batching system production line system of rotary hearth furnace and automatic batching system production line system control method |
CN112427328A (en) * | 2020-09-27 | 2021-03-02 | 唐山曹妃甸区通鑫再生资源回收利用有限公司 | Recovered material ball pressing device |
CN115433798A (en) * | 2022-10-24 | 2022-12-06 | 中冶节能环保有限责任公司 | Converter dry-method fly ash f-CaO digestion device and method |
CN115433798B (en) * | 2022-10-24 | 2024-01-09 | 中冶节能环保有限责任公司 | Converter dry dedusting ash f-CaO digestion device and method |
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