CN204017965U - A kind of vibro-crusher - Google Patents
A kind of vibro-crusher Download PDFInfo
- Publication number
- CN204017965U CN204017965U CN201420223827.4U CN201420223827U CN204017965U CN 204017965 U CN204017965 U CN 204017965U CN 201420223827 U CN201420223827 U CN 201420223827U CN 204017965 U CN204017965 U CN 204017965U
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- CN
- China
- Prior art keywords
- crushing medium
- described body
- motor
- utility
- vibro
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 claims abstract description 35
- 230000001360 synchronised effect Effects 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 239000002184 metal Substances 0.000 claims description 9
- 229910000851 Alloy steel Inorganic materials 0.000 claims description 3
- 238000013467 fragmentation Methods 0.000 abstract description 5
- 238000006062 fragmentation reaction Methods 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000037237 body shape Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000002474 experimental method Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 6
- 238000009826 distribution Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 5
- 238000000227 grinding Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005336 cracking Methods 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- -1 electric power Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000011257 shell material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/16—Mills provided with vibrators
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
- Disintegrating Or Milling (AREA)
Abstract
The utility model discloses a kind of vibro-crusher, comprise motor, synchronized, the body that crushing medium is housed, base, vibrator composition, motor is connected with synchronized, guarantee that motor in synchrony reversely rotates, described body is connected by spring with described base, has feeding mouth above described body, there is discharging opening below, feeding mouth is equipped with material dispenser, and the length and width (footpath) of described body are than controlling within 2:1, and described body section amasss as U-shaped, square, rectangle, trapezoidal or oval; The utility model structure is simple, low cost of manufacture, proves that the discharging-material size after fragmentation can meet or exceed the level of high pressure roll press through experiment; The body shape improved can play the vibration amplitude of crushing medium to greatest extent, and to produce maximum breaking capacity, and be conducive to the piling height increasing crushing medium, crushing effect is better, economic benefits.
Description
Technical field
The utility model relates to a kind of disintegrating apparatus, especially a kind of vibro-crusher.
Background technology
Ball mill is the main body milling equipment that the industries such as mine, cement, electric power, chemical industry use, and its grainding capacity is outstanding but crushing efficiency is low.But in most cases at present, ball mill is still doubled as disintegrating machine uses, and causes production efficiency low, energy consumption is high, liner plate consumption large, and maintenance capacity is large.Before current grinding of ball grinder, precomminution mainly uses high pressure roll press, although can improve the unit-hour output of ball mill greatly, this equipment investment cost is large, and maintenance capacity is high, and power consumption is large, and use cost is large and very strict to maintenance requirement.Concerning most domestic mine and cement plant, before making mill, precomminution technique is difficult to be widely used.
Broken and grinding is two different processes, abrasive action mainly results from the shear stress that material and metal generation relative displacement produce, and fragmentation mainly results from the compression that material and metal bump produce, during legacy equipment runs, grinding and fragmentation occur often simultaneously.In wear process, because metal compressive property is much larger than anti-shear performance, maximum to metal injury on microcosmic is that material forms to metal surface the shear stress cut and causes peeling off of metal particle, so conventional breakers has high-abrasive material consumption large, and the shortcoming that maintenance capacity is large.Precomminution technique has shattering process before only requiring mill, so the generation of the minimizing cutting of before making maximum impact occur in mill, disintegrating machine being tried one's best and frictional force as far as possible simultaneously, is the basic method improving disintegrating machine efficiency and reduce disintegrating machine maintenance capacity.
Tradition vibrations mill or other vibrations disintegrating machine bodies adopt tubular to design its sectional area for circular, draw ratio often comparatively more than 2:1, select cylindrical shape body, the radian of cylinder both sides produces restriction to the vibration amplitude of crushing medium, increases energy consumption, reduces crushing efficiency.
Utility model content
The utility model aims to provide a kind of vibro-crusher adopting difformity body, and material is evenly taken a walk in cavity, large quality crushing medium is as far as possible only moved in the vertical direction, carry out collision with material and produce fragmentation, avoid cutting and friction force destruction that metal is caused to greatest extent.
For realizing above-mentioned technical purpose, the utility model by the following technical solutions, a kind of vibro-crusher, comprise motor, synchronized, the body of crushing medium is housed, base, vibrator forms, motor is connected with synchronized, guarantee that motor in synchrony reversely rotates, body is connected by spring with base, feeding mouth is had above body, there is discharging opening below, feeding mouth is equipped with material dispenser, the length and width (footpath) of body are than controlling within 2:1, body takes different shapes, can be that sectional area is square or rectangle above, bottom is the U-shaped of circular arc, also can be square, rectangle, trapezoidal or oval, the pan feeding dispenser of described vibro-crusher is tetrahedron shape, surrounding has hole.
As preferably, described crushing medium is cylinder, and material is steel alloy.
As preferably, the spring between described body and base adopts metal spring, air spring or rubber spring.
The utility model structure is simple, low cost of manufacture, proves that the discharging-material size after fragmentation can meet or exceed the level of high pressure roll press through experiment; The body shape improved can play the vibration amplitude of crushing medium to greatest extent, and to produce maximum breaking capacity, and be conducive to the piling height increasing crushing medium, crushing effect is better, economic benefits.
Accompanying drawing explanation
Above-mentioned and/or the additional aspect of this and advantage will become obvious and easy understand from accompanying drawing below combining to the description of embodiment, wherein:
Fig. 1 is the front view of the utility model embodiment.
Fig. 2 is the utility model embodiment A-A sectional view.
Fig. 3 is the utility model Embodiment B-B sectional view.
Fig. 4 is the utility model body cross-sectional view.
Fig. 5 is motor in synchrony device schematic diagram.
Fig. 6 is material dispenser schematic diagram.
Fig. 7 is conventional breakers warehouse schematic diagram.
Fig. 8 is the utility model embodiment disintegrating machine warehouse schematic diagram.
Fig. 9 is material distribution schematic diagram in traditional vibromill or disintegrating machine body.
Figure 10 is material distribution schematic diagram in the broken body of the utility model.
In figure: 1, motor; 2, synchronized; 3, vibrator; 4, discharging opening;
5, material dispenser; 6, feeding mouth; 7, base; 8, spring; 9, body;
10, crushing medium; 11, sprocket wheel; 12, drive; 13, axle; 14, gear.
Detailed description of the invention
Be described below in detail embodiment of the present utility model, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has element that is identical or similar functions from start to finish.Being exemplary below by the embodiment be described with reference to the drawings, only for explaining the utility model, and can not being interpreted as restriction of the present utility model.
In description of the present utility model, unless otherwise prescribed and limit, it should be noted that, term " installation ", " being connected ", " connection " should be interpreted broadly, such as, can be mechanical connection or electrical connection, also can be the connection of two element internals, can be directly be connected, also indirectly can be connected by intermediary.For the ordinary skill in the art, the concrete meaning of above-mentioned term can be understood as the case may be.
The vibro-crusher of the utility model embodiment is described referring to Fig. 1.A kind of vibro-crusher, comprise motor 1, synchronized 2, the body 9 of crushing medium is housed, base 7, vibrator 3 forms, motor 1 is connected with synchronized 2, guarantee that motor in synchrony reversely rotates, body 9 is connected by spring 8 with base 7, body 9 has feeding mouth 6 above, there is discharging opening 4 below, feeding mouth 6 is equipped with material dispenser 5, the length and width (footpath) of body 9 are than controlling within 2:1, body 9 takes different shapes, can be that sectional area is square or rectangle above, bottom is the U-shaped of circular arc, also can be square, rectangle, trapezoidal or oval.
As preferably, described vibro-crusher, material dispenser 5 is tetrahedron shape, and surrounding has hole.
As preferably, described crushing medium 10 is cylinder, and material is steel alloy.
As preferably, the spring 8 between described body 9 and base 7 adopts metal spring, air spring or rubber spring.
Fig. 6 is material dispenser schematic diagram, and feeding mouth place is provided with material dispenser, and be used for material is uniformly distributed in cracking cabin, dispenser is tetrahedron shape, and surrounding has hole.
Fig. 7 is conventional breakers warehouse schematic diagram; Fig. 8 is the utility model embodiment disintegrating machine warehouse schematic diagram, can be seen the contrast of crushing medium piling height in two figure by contrast.
Fig. 9 is material distribution schematic diagram in traditional vibromill or disintegrating machine body; Figure 10 is material distribution schematic diagram in the broken body of the utility model, can see by the contrast of two figure the contrast situation that this novel and traditional stack shell material distributes.
Tradition vibromill or the dynamic disintegrating machine body of other vibrations adopt tubular to design its sectional area for circular as Fig. 1, its draw ratio is at about 3:1, draw ratio is comparatively large (more than 2:1) often, no matter be the discharging on one side of charging on one side, or the discharging of intermediate feed two ends, pile up due to enough crushing mediums cannot be obtained, crushing efficiency is low, so greatly body must be extended, increase crushing grinding path, extend the time that material stops in crushing medium, to obtain qualified discharging-material size, this process greatly reduces operating efficiency, and as can be seen from Figure 9, material is gradient distribution from charging aperture to discharging opening, crushing medium has a big chunk to be in without material duty, in storehouse, the space of about 50% can not get effective utilization, the state of this waste adds crushing medium loss, power consumption, so tradition vibrations mill or disintegrating machine have the shortcoming of output and inefficiency.
And disintegrating machine body obtains sufficient breaking capacity by the piling height considerably increasing crushing medium after improving, when ensureing discharging-material size, can greatly shorten body length, make major diameter (or length and width) than within caning be controlled in 2:1, can be uniformly distributed after body length shorter as can be seen from Figure 10 makes material enter, make full use of in storehouse and have living space and crushing medium, further raising disintegrating machine service efficiency, and shorter body makes material walking path greatly shorten, remarkable lifting crusher output.
Experimental comparison's reference traditional design, cracking cabin length 4 meters, diameter 1.3 meters, crushing medium filling rate 40%, i.e. piling height 520mm, disposal ability is 60 tons/hour, and installed capacity is 220KW; This new design test type cracking cabin length is 2 meters, diameter at the bottom of storehouse 1.3 meters (namely storehouse is wide 1.3 meters), crushing medium piling height 1.3 meters, (filling rate concept is nonsensical for the design), disposal ability can reach 120-150 ton/hour, installed capacity is 180KW.Digital proof, the design's crushing efficiency doubles, and weight reduces 3-4 ton, energy-conservation about 15%-20%.
The width dimensions (i.e. body diameter) of conventional breakers is often restricted and cannot arbitrarily expands.As can be seen from Figure 7, the drum-shaped body of tradition vibromill or disintegrating machine limit by shape, the piling height of crushing medium limits by body diameter, when piling height is more than 40%, bulkhead starts to hinder oscillating movement to reduce crushing efficiency, this phenomenon increases along with the increase of crushing medium filling rate, if filling rate is more than 80%, machine almost loses breaking capacity.So traditional vibromill or disintegrating machine filling rate general control are below 50%; In the utility model, body has broken away from the restriction of body diameter, can conveniently increase crushing medium piling height, piling height shown in Fig. 8 can easily double, crushing efficiency increases 1.5-2 doubly left and right, and no matter crushing medium piling height is how many, bulkhead produces without any vibration resistance, does not substantially limit crushing medium filling rate.The body shape improved can play the vibration amplitude of crushing medium to greatest extent, to produce maximum breaking capacity, and be conducive to the piling height increasing crushing medium, extend the time of material by crushing medium, the piling height of crushing medium directly affects crushing efficiency.
In the description of this description, specific features, structure, material or feature that the description of reference term " embodiment ", " example " or " some examples " etc. means to describe in conjunction with this embodiment or example are contained at least one embodiment of the present utility model or example.In this manual, identical embodiment or example are not necessarily referred to the schematic representation of above-mentioned term.And the specific features of description, structure, material or feature can combine in an appropriate manner in any one or more embodiment or example.
Although illustrate and described embodiment of the present utility model, those having ordinary skill in the art will appreciate that: can carry out multiple change, amendment, replacement and modification to these embodiments when not departing from principle of the present utility model and aim, scope of the present utility model is by claim and equivalents thereof.
Claims (3)
1. a vibro-crusher, it is characterized in that: comprise motor, synchronized, the body of crushing medium is housed, base, vibrator forms, described synchronized comprises sprocket wheel, driving-chain, axle and gear, motor is connected with synchronized, guarantee that motor in synchrony reversely rotates, described body is connected by spring with base, feeding mouth is had above described body, there is discharging opening below, material dispenser is equipped with at feeding mouth place, described material dispenser is tetrahedron shape, surrounding has hole, the length and width (footpath) of described body are than controlling within 2:1, described body section is U-shaped, square, rectangle, trapezoidal or oval.
2. vibro-crusher according to claim 1, is characterized in that, described crushing medium is cylinder, and material is steel alloy.
3. vibro-crusher according to claim 1 and 2, is characterized in that, described spring is metal spring or air spring or is rubber spring.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420223827.4U CN204017965U (en) | 2014-05-05 | 2014-05-05 | A kind of vibro-crusher |
| PCT/CN2015/083323 WO2015169267A1 (en) | 2014-05-05 | 2015-07-03 | Vibrating crusher |
| AU2015255410A AU2015255410A1 (en) | 2014-05-05 | 2015-07-03 | Vibrating crusher |
| AU2015101883A AU2015101883A4 (en) | 2014-05-05 | 2015-07-03 | Vibrating crusher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420223827.4U CN204017965U (en) | 2014-05-05 | 2014-05-05 | A kind of vibro-crusher |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204017965U true CN204017965U (en) | 2014-12-17 |
Family
ID=52057878
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420223827.4U Expired - Lifetime CN204017965U (en) | 2014-05-05 | 2014-05-05 | A kind of vibro-crusher |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN204017965U (en) |
| AU (2) | AU2015101883A4 (en) |
| WO (1) | WO2015169267A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015169267A1 (en) * | 2014-05-05 | 2015-11-12 | 陈德兴 | Vibrating crusher |
| CN117753533A (en) * | 2024-02-21 | 2024-03-26 | 河南广洋生物科技有限公司 | Crushing apparatus is used in heparin sodium production |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2224026Y (en) * | 1995-06-18 | 1996-04-10 | 洛阳矿山机械工程设计研究院 | Novel vibration mill |
| US5611495A (en) * | 1995-11-06 | 1997-03-18 | Williams; Robert M. | Rotary shredding apparatus with anti-jam means |
| KR20100108960A (en) * | 2009-03-31 | 2010-10-08 | 수성산업(주) | Vibration mill for construction waste |
| CN202683319U (en) * | 2012-08-03 | 2013-01-23 | 常州市众华建材科技有限公司 | Sandstone crushing device |
| CN203140079U (en) * | 2013-02-25 | 2013-08-21 | 北京合鼎巨德机械设备有限责任公司 | Double-shaft four-drive vibration crusher |
| CN204017965U (en) * | 2014-05-05 | 2014-12-17 | 徐州乔鑫矿山机械制造有限公司 | A kind of vibro-crusher |
-
2014
- 2014-05-05 CN CN201420223827.4U patent/CN204017965U/en not_active Expired - Lifetime
-
2015
- 2015-07-03 AU AU2015101883A patent/AU2015101883A4/en not_active Ceased
- 2015-07-03 AU AU2015255410A patent/AU2015255410A1/en active Pending
- 2015-07-03 WO PCT/CN2015/083323 patent/WO2015169267A1/en active Application Filing
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015169267A1 (en) * | 2014-05-05 | 2015-11-12 | 陈德兴 | Vibrating crusher |
| CN117753533A (en) * | 2024-02-21 | 2024-03-26 | 河南广洋生物科技有限公司 | Crushing apparatus is used in heparin sodium production |
| CN117753533B (en) * | 2024-02-21 | 2024-05-10 | 河南广洋生物科技有限公司 | Crushing apparatus is used in heparin sodium production |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2015169267A1 (en) | 2015-11-12 |
| AU2015255410A1 (en) | 2016-12-22 |
| AU2015101883A4 (en) | 2017-05-04 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20141217 |
|
| CX01 | Expiry of patent term |