CN204007750U - Photoelectromagnetic coupling rotary-piston type flowmeters - Google Patents
Photoelectromagnetic coupling rotary-piston type flowmeters Download PDFInfo
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- CN204007750U CN204007750U CN201420403103.8U CN201420403103U CN204007750U CN 204007750 U CN204007750 U CN 204007750U CN 201420403103 U CN201420403103 U CN 201420403103U CN 204007750 U CN204007750 U CN 204007750U
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- 230000008878 coupling Effects 0.000 title claims abstract description 23
- 238000010168 coupling process Methods 0.000 title claims abstract description 23
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 23
- 238000007789 sealing Methods 0.000 claims abstract description 15
- 210000004907 gland Anatomy 0.000 claims abstract description 13
- 238000005192 partition Methods 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 239000007788 liquid Substances 0.000 claims description 19
- 230000003287 optical effect Effects 0.000 claims description 5
- 229910052701 rubidium Inorganic materials 0.000 claims description 4
- IGLNJRXAVVLDKE-UHFFFAOYSA-N rubidium atom Chemical compound [Rb] IGLNJRXAVVLDKE-UHFFFAOYSA-N 0.000 claims description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 3
- 230000005355 Hall effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
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Abstract
本实用新型公开了一种光电磁耦合旋转活塞式流量计,解决了现有旋转活塞式流量计精度低、可靠性低的问题。在计量室上端设置有支撑盖,下磁铁下端面固定连接有贯穿该支撑盖的拨杆,拨杆的下端与旋转活塞顶部传动连接;支撑盖上设置有盖住上磁铁和下磁铁的压盖,上磁铁和下磁铁之间设置有与流通主体密封配合的密封隔板;上磁铁与下磁铁耦合且位于下磁铁正上方,压盖上通过轴承配合有与上磁铁固定连接的转轴,该转轴的上端伸出压盖的顶面,光电码盘套装在转轴的上端,光电传感器与光电码盘的位置相对应。本实用新型的光电磁耦合旋转活塞式流量计,通过上磁铁、下磁铁、压盖、光电码盘、光电传感器等的配合,提高了精度和可靠性,且降低了故障率。
The utility model discloses an opto-electromagnetic coupling rotary piston flowmeter, which solves the problems of low precision and low reliability of the existing rotary piston flowmeter. The upper end of the metering chamber is provided with a support cover, and the lower end of the lower magnet is fixedly connected with a driving rod that runs through the supporting cover, and the lower end of the driving rod is connected to the top of the rotary piston by transmission; the supporting cover is provided with a cover that covers the upper magnet and the lower magnet. , between the upper magnet and the lower magnet, there is a sealing partition that is sealingly matched with the circulation main body; the upper magnet is coupled with the lower magnet and is located directly above the lower magnet, and the gland is equipped with a shaft fixedly connected with the upper magnet through a bearing. The upper end protrudes from the top surface of the gland, the photoelectric code disc is sleeved on the upper end of the rotating shaft, and the photoelectric sensor corresponds to the position of the photoelectric code disc. The opto-electromagnetic coupling rotary piston flowmeter of the utility model improves the accuracy and reliability and reduces the failure rate through the cooperation of the upper magnet, the lower magnet, the gland, the photoelectric code disc and the photoelectric sensor.
Description
技术领域technical field
本实用新型涉及液体流量计装置,特别是一种精度高、可靠性高且故障率低的光电磁耦合旋转活塞式流量计。The utility model relates to a liquid flowmeter device, in particular to a photoelectromagnetic coupling rotary piston flowmeter with high precision, high reliability and low failure rate.
背景技术Background technique
旋转活塞式流量计是容积式流量计的一种,它的转子是一个定容积的容器,每转动一周,排出固定体积的流体,因此可以据此计算出旋转活塞式流量计单位时间内的流量或者一定时间内的流量。旋转活塞式流量计体积小、成本低、计量精度较高,广泛应用在石油、化工、涂料、医药、食品等工业部门。旋转活塞式流量计除了机械部分外,为了与控制器(PLC、单片机等)连接,还必须有计数单元和信号处理单元,霍尔传感器体积小、成本低、灵敏度较高,旋转活塞式流量计的计数单元一般是采用霍尔传感器。这种流量计一般是在流量计的转子上放置环形磁铁,与环形磁铁相对应的是六个单极性霍尔传感器,转子转动时,霍尔元件对变化的磁场产生反应,产生脉冲信号,脉冲信号经过滤波、放大、整形后输出给控制器。但是,霍尔效应旋转活塞式流量计信号处理电路较复杂,输出波形不够理想,抗电磁干扰能力较弱,在实际的使用中,可靠性较差,故障率较高;由于流量计内部空间的限制,一般只能布置六个霍尔传感器,使得霍尔效应旋转活塞式流量计的分辨率不高,难以进一步提高计量精度。The rotary piston flowmeter is a kind of positive displacement flowmeter. Its rotor is a container with a fixed volume. It discharges a fixed volume of fluid every time it rotates. Therefore, the flow rate per unit time of the rotary piston flowmeter can be calculated accordingly. Or traffic within a certain period of time. Rotary piston flowmeters are small in size, low in cost, and high in measurement accuracy, and are widely used in petroleum, chemical, coating, pharmaceutical, food and other industrial sectors. In addition to the mechanical part, the rotary piston flowmeter must also have a counting unit and a signal processing unit in order to connect with the controller (PLC, single-chip microcomputer, etc.). The Hall sensor is small in size, low in cost, and high in sensitivity. The rotary piston flowmeter The counting unit generally adopts Hall sensor. This type of flowmeter generally places a ring magnet on the rotor of the flowmeter, and six unipolar Hall sensors correspond to the ring magnet. When the rotor rotates, the Hall element responds to the changing magnetic field and generates a pulse signal. The pulse signal is output to the controller after being filtered, amplified and shaped. However, the signal processing circuit of the Hall effect rotary piston flowmeter is relatively complex, the output waveform is not ideal, and the ability to resist electromagnetic interference is weak. In actual use, the reliability is poor and the failure rate is high; due to the internal space of the flowmeter Generally, only six Hall sensors can be arranged, which makes the resolution of the Hall effect rotary piston flowmeter not high, and it is difficult to further improve the measurement accuracy.
常用的旋转活塞式流量计采用霍尔传感器作为计数器,信号处理电路较复杂,输出波形不理想,抗电磁干扰能力不强,可靠性较差,故障率较高,使用维护成本较高;由于流量计内部空间的限制,无法布置过多的霍尔传感器,分辨率不高,使得流量计的计量精度难以提高。Commonly used rotary piston flowmeters use Hall sensors as counters, the signal processing circuit is more complex, the output waveform is not ideal, the ability to resist electromagnetic interference is not strong, the reliability is poor, the failure rate is high, and the cost of use and maintenance is high; due to the flow Due to the limitation of the internal space of the meter, too many Hall sensors cannot be arranged, and the resolution is not high, which makes it difficult to improve the measurement accuracy of the flowmeter.
实用新型内容Utility model content
为了克服上述所存在的技术缺陷,本实用新型的目的是:提供一种精度高、可靠性高且故障率低的光电磁耦合旋转活塞式流量计。In order to overcome the above-mentioned technical defects, the purpose of this utility model is to provide an opto-electromagnetic coupling rotary piston flowmeter with high precision, high reliability and low failure rate.
为了达到上述目的,本实用新型通过以下技术方案实现:光电磁耦合旋转活塞式流量计,包括流通主体和旋转活塞,所述的流通主体的进液端和出液端通过计量室及旋转活塞连接;还包括上磁铁、下磁铁、光电码盘以及光电传感器;所述的计量室上端设置有支撑盖,所述的下磁铁下端面固定连接有贯穿该支撑盖的拨杆,该拨杆与支撑盖之间配合有轴承,拨杆的下端与旋转活塞顶部传动连接;所述的支撑盖上设置有盖住上磁铁和下磁铁的压盖,所述的上磁铁和下磁铁之间设置有与流通主体密封配合的密封隔板;所述的上磁铁与下磁铁耦合且位于下磁铁正上方,所述的压盖上通过轴承配合有与上磁铁固定连接的转轴,该转轴的上端伸出压盖的顶面,所述的光电码盘套装在转轴的上端,所述的光电传感器设置在压盖顶面,与光电码盘相对应的位置。In order to achieve the above purpose, the utility model is realized through the following technical solutions: the optical electromagnetic coupling rotary piston flowmeter includes a circulation body and a rotary piston, and the liquid inlet and outlet ends of the circulation body are connected through the metering chamber and the rotary piston ; It also includes an upper magnet, a lower magnet, a photoelectric code disc and a photoelectric sensor; the upper end of the metering chamber is provided with a support cover, and the lower end surface of the lower magnet is fixedly connected with a lever that runs through the support cover. Bearings are fitted between the covers, and the lower end of the shift rod is connected to the top of the rotary piston in transmission; the support cover is provided with a gland covering the upper magnet and the lower magnet, and the upper magnet and the lower magnet are provided with a The sealing partition of the circulation main body is sealed and matched; the upper magnet is coupled with the lower magnet and is located directly above the lower magnet; On the top surface of the cover, the photoelectric code disc is set on the upper end of the rotating shaft, and the photoelectric sensor is arranged on the top surface of the gland, at a position corresponding to the photoelectric code disc.
所述的上磁铁和下磁铁均为环形磁铁。Both the upper magnet and the lower magnet are ring magnets.
所述的上磁铁和下磁铁均为环形铷磁铁。Both the upper magnet and the lower magnet are annular rubidium magnets.
所述的密封隔板与流通主体配合处设置有橡胶密封圈。A rubber sealing ring is provided at the joint between the sealing partition and the circulation main body.
本实用新型的有益效果是:本实用新型的本实用新型的光电磁耦合旋转活塞式流量计,通过上磁铁、下磁铁、压盖、光电码盘、光电传感器等的配合,不仅提高了精度和可靠性,降低了故障率。由于所述的上磁铁和下磁铁均为环形磁铁,上磁铁和下磁铁耦合性能好,在旋转过程中稳定性高,提高了整个光电磁耦合旋转活塞式流量计的精度和可靠性。由于所述的密封隔板与流通主体配合处设置有橡胶密封圈,提高了密封性能,有效地防止了光电码盘、光电传感器等电子设备及电路的损坏,而且降低了故障率。The beneficial effects of the utility model are: the optical electromagnetic coupling rotary piston flowmeter of the utility model not only improves the accuracy and Reliability, reducing the failure rate. Since the upper magnet and the lower magnet are ring magnets, the coupling performance of the upper magnet and the lower magnet is good, and the stability is high during the rotation process, which improves the accuracy and reliability of the entire opto-electromagnetic coupling rotary piston flowmeter. Since the rubber sealing ring is provided at the joint between the sealing partition and the circulation main body, the sealing performance is improved, the damage to electronic equipment and circuits such as photoelectric code discs and photoelectric sensors is effectively prevented, and the failure rate is reduced.
附图说明Description of drawings
图1为本实用新型的光电磁耦合旋转活塞式流量计的剖视结构示意图;Fig. 1 is the sectional structure schematic diagram of the optical electromagnetic coupling rotary piston flowmeter of the present invention;
图2为本实用新型的光电磁耦合旋转活塞式流量计的俯视结构示意图;Fig. 2 is a top view structural diagram of the optical-electromagnetic coupling rotary piston flowmeter of the present invention;
图中,1—光电码盘,2—光电传感器,3—转轴,4—轴承,5—压盖,6—上磁铁,7—下磁铁,8—密封隔板,9—拨杆,10—旋转活塞,11—流通主体,12—进液端,13—出液端,14—计量室中心轴,15—活塞中心轴,16—计量室。17—进液口,18—出液口,19—隔板,20—支撑盖。In the figure, 1—photoelectric code disc, 2—photoelectric sensor, 3—rotating shaft, 4—bearing, 5—gland, 6—upper magnet, 7—lower magnet, 8—sealing partition, 9—driving rod, 10— Rotary piston, 11—circulation main body, 12—liquid inlet end, 13—liquid outlet end, 14—central axis of the metering chamber, 15—central axis of the piston, 16—metering chamber. 17—liquid inlet, 18—liquid outlet, 19—partition plate, 20—support cover.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步的说明,但本实用新型的保护范围不限于以下所述。The utility model will be further described below in conjunction with the accompanying drawings, but the protection scope of the utility model is not limited to the following description.
如图1、图2所示,本实用新型的光电磁耦合旋转活塞式流量计,包括流通主体11和旋转活塞10,所述的流通主体11的进液端和出液端通过计量室16及旋转活塞10连接;还包括上磁铁6、下磁铁7、光电码盘1以及光电传感器2;所述的计量室16上端设置有支撑盖20,所述的下磁铁7下端面固定连接有贯穿该支撑盖的拨杆9,该拨杆9与支撑盖20之间配合有轴承4,拨杆9的下端与旋转活塞顶部传动连接;所述的支撑盖20上设置有盖住上磁铁6和下磁铁7的压盖5,所述的上磁铁6和下磁铁7之间设置有与流通主体11密封配合的密封隔板8;所述的上磁铁6与下磁铁7耦合且位于下磁铁7正上方,所述的压盖5上通过轴承4配合有与上磁铁6固定连接的转轴3,该转轴3的上端伸出压盖5的顶面,所述的光电码盘1套装在转轴3的上端,所述的光电传感器2设置在压盖5顶面,与光电码盘1相对应的位置。本实用新型的本实用新型的光电磁耦合旋转活塞式流量计,通过上磁铁6、下磁铁7、压盖5、光电码盘1、光电传感器2等的配合,不仅提高了整个光电磁耦合旋转活塞式流量计的精度和可靠性,而且降低了故障率。使用时,液体从流通主体11的进液端12进入,旋转活塞10在液体的推动下旋转,并将旋转活塞10及计量室16中的液体输送到流通主体11的出液端,旋转活塞10每旋转一周,流量计流出固定体积的液体,旋转活塞10旋转的频率与下磁铁7旋转的频率相同,下磁铁7与上磁铁6耦合,使得上磁铁6同步转动,带动光电码盘1旋转,光电传感器2根据光电码盘1的旋转测算出旋转活塞10的转速,可以显示相应的流量。值得注意的是,本实用新型的测量原理是液体从进液端12流进,通过进液口17流入计量室16,旋转活塞10与计量室16、支撑盖20之间保持一个体积不变的计量空间,旋转活塞10作为主要计量元件,隔板19和旋转活塞10与计量室16内壁的接触线把整个计量空间分为入口腔和出口腔,在入口腔和出口腔压差的作用下,形成一个转动力矩驱动旋转活塞10转动,活塞中心轴15绕计量室中心轴14转动,旋转活塞10活塞每转一圈从出液口18排出一个固定体积的流体。As shown in Figures 1 and 2, the optical-electromagnetic coupling rotary piston flowmeter of the present invention includes a circulation body 11 and a rotary piston 10, and the liquid inlet and outlet ends of the circulation body 11 pass through the metering chamber 16 and The rotary piston 10 is connected; it also includes an upper magnet 6, a lower magnet 7, a photoelectric code disc 1 and a photoelectric sensor 2; the upper end of the metering chamber 16 is provided with a support cover 20, and the lower end surface of the lower magnet 7 is fixedly connected with a The driving rod 9 of the support cover, the bearing 4 is matched between the driving rod 9 and the supporting cover 20, and the lower end of the driving rod 9 is connected to the top of the rotary piston in transmission; The gland 5 of the magnet 7 is provided with a sealing partition 8 sealingly fitted with the circulation main body 11 between the upper magnet 6 and the lower magnet 7; the upper magnet 6 is coupled with the lower magnet 7 and is positioned at the front Above, the gland 5 is equipped with a rotating shaft 3 fixedly connected to the upper magnet 6 through a bearing 4, the upper end of the rotating shaft 3 protrudes from the top surface of the gland 5, and the photoelectric code disc 1 is set on the shaft 3 On the upper end, the photoelectric sensor 2 is arranged on the top surface of the pressing cover 5 at a position corresponding to the photoelectric code disc 1 . The optical-electromagnetic coupling rotary piston flowmeter of the utility model not only improves the entire optical-electromagnetic coupling rotation through the cooperation of the upper magnet 6, the lower magnet 7, the gland 5, the photoelectric code disc 1, and the photoelectric sensor 2, etc. The accuracy and reliability of the piston flowmeter, and reduce the failure rate. During use, the liquid enters from the liquid inlet 12 of the circulation body 11, and the rotary piston 10 rotates under the impetus of the liquid, and delivers the liquid in the rotary piston 10 and the metering chamber 16 to the liquid outlet of the circulation body 11, and the rotary piston 10 Every rotation, the flowmeter flows out a fixed volume of liquid, the rotation frequency of the rotary piston 10 is the same as the rotation frequency of the lower magnet 7, and the lower magnet 7 is coupled with the upper magnet 6, so that the upper magnet 6 rotates synchronously, driving the photoelectric encoder 1 to rotate, The photoelectric sensor 2 measures and calculates the rotational speed of the rotary piston 10 according to the rotation of the photoelectric code disc 1, and can display the corresponding flow rate. It is worth noting that the measurement principle of the utility model is that the liquid flows in from the liquid inlet 12, flows into the metering chamber 16 through the liquid inlet 17, and keeps a constant volume between the rotary piston 10, the metering chamber 16 and the support cover 20. In the metering space, the rotary piston 10 is used as the main metering element. The contact line between the partition 19 and the rotary piston 10 and the inner wall of the metering chamber 16 divides the entire metering space into an inlet chamber and an outlet chamber. Under the action of the pressure difference between the inlet chamber and the outlet chamber, A rotational torque is formed to drive the rotary piston 10 to rotate, and the central axis 15 of the piston rotates around the central axis 14 of the metering chamber. The rotary piston 10 discharges a fixed volume of fluid from the liquid outlet 18 every time the piston rotates.
作为优选的,所述的上磁铁6和下磁铁7均为环形磁铁,环形磁铁的磁感线比起方形或者其他形状的磁铁的磁感线更均匀,使得上磁铁6和下磁铁7耦合性能好,在旋转过程中稳定性高,提高了整个光电磁耦合旋转活塞式流量计的精度和可靠性。As preferably, described upper magnet 6 and lower magnet 7 are ring magnets, and the magnetic field line of ring magnet is more uniform than the magnetic field line of the magnet of square shape or other shape, makes upper magnet 6 and lower magnet 7 coupling performances Well, the stability is high during rotation, which improves the accuracy and reliability of the whole opto-electromagnetic coupling rotary piston flowmeter.
进一步的,所述的上磁铁6和下磁铁7均为环形铷磁铁,环形铷磁铁的磁性相当强,使得上磁铁6和下磁铁7耦合性能更好,进一步提高了整个光电磁耦合旋转活塞式流量计的精度和可靠性。Further, the upper magnet 6 and the lower magnet 7 are ring-shaped rubidium magnets, and the magnetism of the ring-shaped rubidium magnets is quite strong, which makes the coupling performance of the upper magnet 6 and the lower magnet 7 better, and further improves the overall optical electromagnetic coupling rotary piston type. Accuracy and reliability of the flowmeter.
作为优选的,所述的密封隔板8与流通主体11配合处设置有橡胶密封圈,提高了密封性能,有效地防止了光电码盘1、光电传感器2等电子设备及电路的损坏,降低了故障率。Preferably, a rubber sealing ring is provided at the joint between the sealing partition 8 and the circulation main body 11, which improves the sealing performance, effectively prevents the damage of electronic equipment and circuits such as the photoelectric code disc 1 and the photoelectric sensor 2, and reduces the failure rate.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (4)
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104765387A (en) * | 2015-04-20 | 2015-07-08 | 泸州市慧江机械制造有限公司 | Rotary piston type flow meter |
| CN105043470A (en) * | 2015-04-30 | 2015-11-11 | 宁波职业技术学院 | Open type flow measurement system device for teaching |
| CN108375397A (en) * | 2018-04-09 | 2018-08-07 | 中国农业科学院北京畜牧兽医研究所 | A kind of milk stream flowing meter |
| CN108387280A (en) * | 2018-02-12 | 2018-08-10 | 张家港海纳德智能科技有限公司 | A kind of anti-sticking rotary-piston flowmeter |
| CN111024171A (en) * | 2019-12-31 | 2020-04-17 | 福建上润精密仪器有限公司 | Base meter of positive displacement intelligent water meter |
-
2014
- 2014-07-21 CN CN201420403103.8U patent/CN204007750U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104765387A (en) * | 2015-04-20 | 2015-07-08 | 泸州市慧江机械制造有限公司 | Rotary piston type flow meter |
| CN105043470A (en) * | 2015-04-30 | 2015-11-11 | 宁波职业技术学院 | Open type flow measurement system device for teaching |
| CN108387280A (en) * | 2018-02-12 | 2018-08-10 | 张家港海纳德智能科技有限公司 | A kind of anti-sticking rotary-piston flowmeter |
| CN108375397A (en) * | 2018-04-09 | 2018-08-07 | 中国农业科学院北京畜牧兽医研究所 | A kind of milk stream flowing meter |
| CN108375397B (en) * | 2018-04-09 | 2023-10-10 | 中国农业科学院北京畜牧兽医研究所 | A milk flow meter |
| CN111024171A (en) * | 2019-12-31 | 2020-04-17 | 福建上润精密仪器有限公司 | Base meter of positive displacement intelligent water meter |
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