CN204005215U - A kind of integrated form CNG Qiao Zhuan gas station of layout optimization - Google Patents
A kind of integrated form CNG Qiao Zhuan gas station of layout optimization Download PDFInfo
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- CN204005215U CN204005215U CN201420226340.1U CN201420226340U CN204005215U CN 204005215 U CN204005215 U CN 204005215U CN 201420226340 U CN201420226340 U CN 201420226340U CN 204005215 U CN204005215 U CN 204005215U
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- skid body
- compression system
- knock out
- exsiccator
- out drum
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Abstract
The integrated form CNG Qiao Zhuan gas station of a kind of layout optimization that the utility model provides, compression system, air cylinder group, exsiccator, sequential disc and knock out drum, recycling can, blow down tank are assembled in an integrated skid body, fully demonstrate integrated functionality, and carried out reasonably optimizing in layout.Comprise skid body, in skid body, be provided with exsiccator, compression system, air cylinder group, sequential disc, knock out drum, recycling can and blow down tank; Exsiccator is arranged at skid body forward right side, connects the air-source inflow pipeline entering from right side; Compression system is arranged at skid body left side, and knock out drum is arranged between exsiccator and compression system, and exsiccator connects compression system by knock out drum; Air cylinder group is arranged at skid body right lateral side, and sequential disc is arranged on the rightmost side of skid body, and compression system connects air cylinder group by sequential disc; Compression system also connects recycling can, and recycling can also connects knock out drum, and described exsiccator, air cylinder group, knock out drum and recycling can all connect blow down tank.
Description
Technical field
The utility model relates to CNG gas station technical field, particularly relates to a kind of integrated form CNG Qiao Zhuan gas station of layout optimization.
Background technique
Compressed natural gas (Compressed Natural Gas) is a kind of optimal automobile-used alternative energy source, and its application technology reaches its maturity through many decades development, and its cost is low, and high efficiency is pollution-free, uses safe and convenient, has broad application prospects.CNG gas station refers to the place that fuel is provided to gas-fueled vehicles (Natural Gas Vehicle) and large-scale CNG substation car with compressed natural gas form.The normally scattered distributions of equipment such as existing gas station district's device for dring inner part, compression system and air cylinder group, various relevant devices need to interconnect in gas station job site, thereby have extended the site operation duration.In addition, the aerating hold facility of scattered distribution many very valuable town site resources, be also unfavorable for maintenance repair safeguard, increased gas station construction cost.
Model utility content
The defect and the deficiency that exist for solving prior art, the utility model provides a kind of integrated form CNG Qiao Zhuan gas station of layout optimization, natural gas dryer, compression system and air cylinder group, priority dish and knock out drum, recycling can, blow down tank are integrated in a skid body, and in layout, carry out reasonably optimizing, simplify site installation test, maintain easily maintenance, safe and reliable, reduce floor space, effectively reduce gas station investment.And meet the regulation of new " GB50156-2012 automobile fuel filler gas filling station design and job specfication ".
The technical solution of the utility model is:
An integrated form CNG Qiao Zhuan gas station for layout optimization, is characterized in that, comprise skid body, described skid body comprises pedestal, is provided with exsiccator, compression system, air cylinder group, sequential disc, knock out drum, recycling can and blow down tank on described pedestal; Described exsiccator is arranged at skid body forward right side, connects the air-source inflow pipeline entering from right side; Described compression system is arranged at skid body left side, and knock out drum is arranged between exsiccator and compression system, and described exsiccator connects described compression system by knock out drum; Air cylinder group is arranged at skid body right lateral side, and sequential disc is arranged on the rightmost side of skid body, and described compression system connects described air cylinder group by sequential disc; Gas drying device in source of the gas enters knock out drum, in knock out drum buffering after, enter compression system, the natural gas via after compressed system supercharging by sequential disc control respectively to air cylinder group and aerating equipment air feed; Described compression system also connects recycling can, and described recycling can also connects knock out drum, and described exsiccator, air cylinder group, knock out drum and recycling can all connect blow down tank.
Described compression system comprises motor, compressor, air cooling device, filter, lubrication system, and described motor and compressor are direct-connected by diaphragm coupling; Described compressor, air cooling device, filter, lubrication system interconnect by pressure piping, pilot line, instrumentation pipeline, and described air cooling device adopts overhead vertical structure, is arranged on compressor upper end; Filter, pressure piping, pilot line, instrumentation pipeline, lubrication system are installed near being all centered around air cooling device.
The cylinder of described compressor is towards front side and the rear side of skid body, and the front area that described compresser cylinder is faced and posterior region are maintenance channel region, and described maintenance channel region does not arrange miscellaneous part.
Described air cylinder group adopts vertical setting, comprises bomb group, middle pressure bottle group, low pressure bottle group, and described low pressure bottle group is selected 3, is placed in bottom, and described middle pressure bottle group is selected 2, is placed in middle level, and described bomb group is selected 1, brings to Front.
Described exsiccator is that the gas of integrated form is dry, segregating unit, comprise and be integrated in tower drier, circulating fan, cooler, heater, separator, a dewpoint meter on base, described tower drier, circulating fan, cooler, heater, separator, dewpoint meter interconnect by pressure piping, pilot line, instrumentation pipeline, and described tower drier comprises two towers that take turns to operate.
Described recycling can, knock out drum and blow down tank are positioned at pedestal central region, be all vertical tubular tank body, described skid body rear side has blow-off line outlet, described blow down tank is near skid body rear side, connect blow-off line outlet by blow-off line, be convenient to dirt to be directly disposed to outside skid body by blow-off line.
The casing of sealing is installed on the pedestal of described skid body, and described casing is steel frame construction; The side panel of described casing is made up of sound insulationg board, acoustical panel and inner perforated plate, and sound insulationg board and acoustical panel adopt steel cold drawing, and inner perforated plate adopts perforation galvanized steel plain sheet; Between sound insulationg board and acoustical panel and there is the insulation explosion-proof material of noise reduction, fire prevention, insulation between acoustical panel and inner perforated plate.
Described casing adopts side air inlet, top air-out mode, and wall box plate has intake grill, and casing top arranges air-out baffler, and described air-out baffler and described casing are for removably connecting.
The pedestal of described skid body adopts HW350 steel, and the sound insulationg board of described wall box plate and acoustical panel adopt 2mm steel cold drawing, and inner perforated plate adopts 0.6mm perforation galvanized steel plain sheet.
Technique effect of the present utility model:
The utility model provides a kind of integrated form CNG Qiao Zhuan gas station of layout optimization, fill on basis compression system at the independent sledge of original each parts, air cylinder group, exsiccator, sequential disc and knock out drum, recycling can, blow down tank is assembled in an integrated skid body, it has fully demonstrated integrated functionality, and in layout, carry out reasonably optimizing, make to stand interior rock gas from being dried to compression, store, output and blowdown are collected and are all concentrated in a skid body, both be convenient to transport, easy operation, be beneficial to management of equipment maintenance and do not lose again possessed function, greatly dwindle floor space, greatly reduce the workload of site installation test, it is the system equipment of gas station first-selection, many very valuable town site resources are saved.
The beneficial effect the utlity model has:
1, compression system is the nucleus equipment of gas station, for the ease of safeguarding compressor assembly, arrange and put miscellaneous equipment parts in compresser cylinder both sides uneasiness, compression system hollow cooler adopts overhead vertical structure, and be arranged on compressor upper end, it is compact that such layout connects pipeline, takes up room little.
2, air cylinder group is mainly used in gas storage effect, for the ease of operation maintenance, be arranged on skid body right lateral side (rear outside), and vertical is set, low pressure bottle group is selected 3, be placed in bottom, middle pressure bottle group is selected 2, is placed in middle level, and bomb group is selected 1, bring to Front, and the high, medium and low bottle of total measurement (volume) of organizing and the container of each bottle are limited.
3, priority dish is made up of supply air line part and control section and instrument air pipeline, is mainly used in controlling that air cylinder group fills and the outer vehicle aerating effect of system.Priority dish is arranged on the skid body rightmost side (outermost), convenient operation maintenance and with peripheral aerating equipment connection.
4, exsiccator select the gas of integrated form dry, segregating unit, the import of exsiccator is directly connected with source of the gas, outlet connection knock out drum; For the ease of operation maintenance, tower drier, heater are all vertical structure, and define the overall dimensions of exsiccator.
5, knock out drum is mainly used in gas buffer, reduces the percussion to compressor; Recycling can mainly plays blowdown collecting action; Blow down tank is mainly used in knock out drum, exsiccator, air cylinder group blowdown collecting action, all adopts vertical tubular tank body, is arranged at skid body central region, is convenient to integral layout and pipeline and installs, and facilitates gas backstreaming recycling, waste liquid recovery, blowdown.
Brief description of the drawings
Fig. 1 is the schematic layout pattern of the utility model Qiao Zhuan gas station.
Fig. 2 is the main TV structure schematic diagram of the utility model Qiao Zhuan gas station compression system.
Reference character lists as follows: 1-air cooling device, 2-pedestal, 3-compressor, 4-maintenance channel, 5-compression system, 6-knock out drum, 7-recycling can, 8-blow down tank, 9-air cylinder, 10-exsiccator, 11-sequential disc.
Embodiment
The total system working principle of the utility model Qiao Zhuan gas station: source of the gas drying device, make moisture content absorption in gas, separate, enter knock out drum; In knock out drum, after buffering, enter compression system; Compressed system supercharging, by sequential disc (also claiming priority dish) respectively to air cylinder group and filling machine air feed (vehicle).Below in conjunction with accompanying drawing, embodiment of the present utility model is described in further detail.
As shown in Figure 1 and Figure 2, the present embodiment provides a kind of integrated form CNG Qiao Zhuan gas station of layout optimization, comprises skid body, and skid body comprises pedestal 2, is provided with exsiccator, compression system, air cylinder group, sequential disc, knock out drum, recycling can and blow down tank on pedestal 2; Exsiccator is arranged at skid body forward right side, connects the air-source inflow pipeline entering from right side; Compression system is arranged at skid body left side, and knock out drum is arranged between exsiccator and compression system, and exsiccator connects described compression system by knock out drum; Air cylinder group is arranged at skid body right lateral side, and sequential disc is arranged on the rightmost side of skid body, and compression system connects described air cylinder group by sequential disc; Gas drying device in source of the gas enters knock out drum, in knock out drum buffering after, enter compression system, the natural gas via after compressed system supercharging by sequential disc control respectively to air cylinder group and aerating equipment air feed; Compression system also connects recycling can, and recycling can also connects knock out drum; Exsiccator, air cylinder group, knock out drum and recycling can all connect blow down tank.
Compression system comprises motor, compressor 3, air cooling device 1, filter, lubrication system, and motor and compressor 3 are direct-connected by diaphragm coupling; Compressor 3, air cooling device 1, filter, lubrication system interconnect by pressure piping, pilot line, instrumentation pipeline, and air cooling device adopts overhead vertical structure, is arranged on compressor 3 upper ends; Filter, pressure piping, pilot line, instrumentation pipeline, lubrication system are installed near being all centered around air cooling device.
The cylinder of compressor 3 is towards front side and the rear side of skid body, and the front area that the cylinder of compressor 3 is faced and posterior region are maintenance channel region, and maintenance channel region does not arrange miscellaneous part.
Air cylinder group adopts vertical setting, comprises bomb group, middle pressure bottle group, low pressure bottle group, and low pressure bottle group is selected 3, is placed in bottom, and middle pressure bottle group is selected 2, is placed in middle level, and bomb group is selected 1, brings to Front.
Exsiccator is that the gas of integrated form is dry, segregating unit, comprise and be integrated in tower drier, circulating fan, cooler, heater, separator, a dewpoint meter on base, described tower drier, circulating fan, cooler, heater, separator, dewpoint meter interconnect by pressure piping, pilot line, instrumentation pipeline, and described tower drier comprises two towers that take turns to operate.
Recycling can, knock out drum and blow down tank are positioned at pedestal central region, be all vertical tubular tank body, skid body rear side has blow-off line outlet, and blow down tank is near skid body rear side, connect blow-off line outlet by blow-off line, be convenient to dirt to be directly disposed to outside skid body by blow-off line.
The casing of sealing is installed on the pedestal 2 of skid body, and described casing is steel frame construction; The side panel of described casing is made up of sound insulationg board, acoustical panel and inner perforated plate, and sound insulationg board and acoustical panel adopt steel cold drawing, and inner perforated plate adopts perforation galvanized steel plain sheet; Between sound insulationg board and acoustical panel and there is the insulation explosion-proof material of noise reduction, fire prevention, insulation between acoustical panel and inner perforated plate.
Casing adopts side air inlet, top air-out mode, and wall box plate has intake grill, and casing top arranges air-out baffler, and air-out baffler and described casing are for removably connecting.
The pedestal of skid body adopts HW350 steel, and the sound insulationg board of described wall box plate and acoustical panel adopt 2mm steel cold drawing, and inner perforated plate adopts 0.6mm perforation galvanized steel plain sheet.
Sequential disc claims again priority dish, as required by rock gas to air cylinder group, filling machine air feed (vehicle).Blow down tank is mainly used in knock out drum, exsiccator, air cylinder group blowdown collecting action.Compression system is that gas filters out dust in gas through compressor 3 air intake filters, enters air cooling device cooling after compressor 3 (this compressor can be reciprocal compressor) compression.Cooled gas enters next stage through filter, by that analogy until final stage exhaust.The profit timing that filters at different levels filter out enters in recycling can, unified being recycled in blow down tank.The pressurized gas entering in recycling can with profit is got back to compressor 3 entrance pipes, again repeated compression process through decompressor.Exsiccator adopts two cone pulleys stream dutys, i.e., when a tower job, another tower is in reproduced state, needs manual switching working state while reaching operation cycle of setting.Native system exsiccator is the product of a zero-emission, environmental protection.When the rock gas that contains moisture content is when the molecular sieve bed, molecular sieve is the moisture content adsorbing separation in rock gas gas, thereby realizes the dry of gas.After absorption reaches capacity, adsorption bed, by the method for high temperature regeneration gas-heated, is driven away moisture content wherein, thereby realizes the regeneration of sorbent.Air cylinder group adopts vertical setting, comprises high pressure, middle pressure, low pressure bottle group.Air cylinder group, for the ease of operation maintenance, is arranged on skid body long end one side, closes on side plate after skid body, is arranged to vertical.Bomb is selected 1, and middle pressure bottle is selected 2, and low pressure bottle is selected 3.
The utility model can also carry out selective ensemble to the equipment of skid body inside according to user's request, and for example air cylinder group is arranged on separately in the station district of gas station of skid body outside.The equipment instrument of skid body concentrates on a panel, is convenient to observe control.
Qiao Zhuan gas station is assembled in compression system, air cylinder group, exsiccator, priority dish and knock out drum, recycling can, blow down tank in an integrated skid body on the independent sledge dress of original each parts basis.It has fully demonstrated integrated functionality, and the interior rock gas that makes to stand all concentrates in a skid body from being dried to compression, storage, output and blowdown collection.Not only easy operation, be good at management of equipment maintenance but also do not lose possessed function, and greatly having dwindled floor space, the system equipment of Hui Shi gas station first-selection.Integrated sledge assembling system also can require to adjust integrated functionality according to user.As: air cylinder group is not arranged in integrated sledge assembling system, is placed in separately in the district of station.By priority dish to air cylinder group, filling machine air feed (vehicle).In air cylinder group, gas is directly given filling machine air feed (vehicle) by priority dish.In addition, native system outsourcing sledge structure has fire prevention, rainproof, decrease of noise functions.Equipment instrument concentrates on a panel, just with observation.
Claims (8)
1. an integrated form CNG Qiao Zhuan gas station for layout optimization, is characterized in that, comprise skid body, described skid body comprises pedestal, is provided with exsiccator, compression system, air cylinder group, sequential disc, knock out drum, recycling can and blow down tank on described pedestal; Described exsiccator is arranged at skid body forward right side, connects the air-source inflow pipeline entering from right side; Described compression system is arranged at skid body left side, and knock out drum is arranged between exsiccator and compression system, and described exsiccator connects described compression system by knock out drum; Air cylinder group is arranged at skid body right lateral side, and sequential disc is arranged on the rightmost side of skid body, and described compression system connects described air cylinder group by sequential disc; Gas drying device in source of the gas enters knock out drum, in knock out drum buffering after, enter compression system, the natural gas via after compressed system supercharging by sequential disc control respectively to air cylinder group and aerating equipment air feed; Described compression system also connects recycling can, and described recycling can also connects knock out drum, and described exsiccator, air cylinder group, knock out drum and recycling can all connect blow down tank.
2. Qiao Zhuan according to claim 1 gas station, is characterized in that, described compression system comprises motor, compressor, air cooling device, filter, lubrication system, and described motor and compressor are direct-connected by diaphragm coupling; Described compressor, air cooling device, filter, lubrication system interconnect by pressure piping, pilot line, instrumentation pipeline, and described air cooling device adopts overhead vertical structure, is arranged on compressor upper end; Filter, pressure piping, pilot line, instrumentation pipeline, lubrication system are installed near being all centered around air cooling device.
3. Qiao Zhuan according to claim 2 gas station, it is characterized in that, the cylinder of described compressor is towards front side and the rear side of skid body, and the front area that described compresser cylinder is faced and posterior region are maintenance channel region, and described maintenance channel region does not arrange miscellaneous part.
4. Qiao Zhuan according to claim 1 gas station, it is characterized in that, described air cylinder group adopts vertical setting, comprise bomb group, middle pressure bottle group, low pressure bottle group, described low pressure bottle group is selected 3, is placed in bottom, described middle pressure bottle group is selected 2, be placed in middle level, described bomb group is selected 1, brings to Front.
5. Qiao Zhuan according to claim 1 gas station, it is characterized in that, described exsiccator is that the gas of integrated form is dry, segregating unit, comprise and be integrated in tower drier, circulating fan, cooler, heater, separator, a dewpoint meter on base, described tower drier, circulating fan, cooler, heater, separator, dewpoint meter interconnect by pressure piping, pilot line, instrumentation pipeline, and described tower drier comprises two towers that take turns to operate.
6. Qiao Zhuan according to claim 1 gas station, it is characterized in that, described recycling can, knock out drum and blow down tank are positioned at pedestal central region, be all vertical tubular tank body, described skid body rear side has blow-off line outlet, described blow down tank, near skid body rear side, connects blow-off line outlet by blow-off line, is convenient to dirt to be directly disposed to outside skid body by blow-off line.
7. Qiao Zhuan according to claim 1 gas station, is characterized in that, the casing of sealing is installed on the pedestal of described skid body, and described casing is steel frame construction; The side panel of described casing is made up of sound insulationg board, acoustical panel and inner perforated plate, and sound insulationg board and acoustical panel adopt steel cold drawing, and inner perforated plate adopts perforation galvanized steel plain sheet; Between sound insulationg board and acoustical panel and there is the insulation explosion-proof material of noise reduction, fire prevention, insulation between acoustical panel and inner perforated plate.
8. Qiao Zhuan according to claim 7 gas station, is characterized in that, described casing adopts side air inlet, top air-out mode, and wall box plate has intake grill, and casing top arranges air-out baffler, and described air-out baffler and described casing are for removably connecting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420226340.1U CN204005215U (en) | 2014-05-05 | 2014-05-05 | A kind of integrated form CNG Qiao Zhuan gas station of layout optimization |
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| CN201420226340.1U CN204005215U (en) | 2014-05-05 | 2014-05-05 | A kind of integrated form CNG Qiao Zhuan gas station of layout optimization |
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| CN204005215U true CN204005215U (en) | 2014-12-10 |
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| CN201420226340.1U Expired - Fee Related CN204005215U (en) | 2014-05-05 | 2014-05-05 | A kind of integrated form CNG Qiao Zhuan gas station of layout optimization |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103994323A (en) * | 2014-05-05 | 2014-08-20 | 北京伯肯新能源设备有限公司 | Layout-optimized integrated CNG skid-mounted gas filling station |
-
2014
- 2014-05-05 CN CN201420226340.1U patent/CN204005215U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103994323A (en) * | 2014-05-05 | 2014-08-20 | 北京伯肯新能源设备有限公司 | Layout-optimized integrated CNG skid-mounted gas filling station |
| CN103994323B (en) * | 2014-05-05 | 2016-02-17 | 北京伯肯节能科技股份有限公司 | A kind of integrated form CNG Qiao Zhuan gas station of layout optimization |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141210 Termination date: 20160505 |