The hoisting mechanism balancing of mass device of single track low clearance armored rope electric hoist
[technical field]
The utility model relates to a kind of hoisting mechanism balancing of mass device of single track low clearance armored rope electric hoist, belongs to elevator machinery technical field.
[background technology]
It has typical tandem type layout CD1 shaped steel wire rope electric block, reel portion is penetrated with a center shaft, in center shaft one end, integrated lifting motor and hoist brake are installed, the center shaft other end is equipped with speed reducer used in hoisting, running trolley and drive car be installed on reel portion directly over, due to its symmetrical configuration, therefore under no-load condition, clump weight need not be set, but due to cucurbit main body be positioned at running trolley and drive car under, and running trolley moves along track girder, this makes the space availability ratio under beam lower, the space constraint that cucurbit main body is occupied has also affected the lifting altitude of CD1 shaped steel wire rope electric block, single track low clearance armored rope electric hoist comes out based on the existing shortcoming of CD1 shaped steel wire rope electric block just.
The mass distribution feature of single track low clearance armored rope electric hoist is as follows: be furnished with hoisting mechanism in auxiliary wallboard outside, be furnished with wheel operating unit, electric cabinet and some clump weights in main wall plate outside.Wherein, two adhesion wheels that are positioned at main wall plate inner side synchronously drive control by two cover operation actuating devices, respectively move actuating device and are all integrated with operation brake, operation motor and operation retarder; And hoisting mechanism is mainly made up of a set of actuating device and one speed reducer and a reel portion of hoisting that is integrated with hoist brake, lifting motor, speed reducer used in hoisting, wherein, the actuating device that hoists, retarder and this three of reel portion are
shape connection structure.Because hoisting mechanism and wheel operating unit, electric cabinet and some clump weights are the topological design that is divided into each wallboard outside, and adhesion wheel and driven wheel are divided into two wallboard inner sides, this make under single track of wheel walking without any obstacle, thereby make suspension hook more near single track, lifting space availability ratio is improved significantly.Therefore, single track low clearance armored rope electric hoist lifting altitude is large, is suitable for low constructional height, and it has reduction building cost, improves the advantages such as single track steel-wire rope type electric block range of use.
But, existing single track low clearance armored rope electric hoist exists unsurmountable shortcoming to be: its quality of hoisting mechanism is comparatively huge, and the quality of wheel operating unit smaller (electric cabinet quality is almost insignificant), therefore, under no-load condition, need to rely on the clump weight quantity for balance hoisting mechanism quality more, clump weight accounts for complete machine and approaches 1/3 quality, so both increased the cost of product, increase again the bearing capacity of single track, the traffic cost and the fuel cost that have also increased thus product, be unfavorable for environmental protection.
[utility model content]
Technical problem to be solved in the utility model is the hoisting mechanism balancing of mass device that a kind of single track low clearance armored rope electric hoist is provided for the deficiency of the existing single track low clearance armored rope electric hoist existence with clump weight, its structure is ingenious, abandon and carried out balance hoisting mechanism quality with heavy clump weight, and reduced single track low clearance armored rope electric hoist complete machine from weight, the balance of the single track low clearance armored rope electric hoist without clump weight of having guaranteed to adopt this quality balancing device during zero load walking.
For solving the problems of the technologies described above, the utility model adopts following technical scheme:
A kind of hoisting mechanism balancing of mass device of single track low clearance armored rope electric hoist, the quality that is positioned at the hoisting mechanism in auxiliary wallboard outside for balance is implemented with the quality of the wheel operating unit that is positioned at main wall plate outside, its improvement is to be placed through master, on two drop in beams of auxiliary wallboard, be provided with the hoisting mechanism balancing of mass device that structure is identical each other, each hoisting mechanism balancing of mass device comprises equalizer bar, balancing axle assembly and elastic force trimming assembly, equalizer bar is in its bottom, middle part has respectively end cover, balance axis hole, and at it, the top away from end cover has pivot hole, described pivot hole is pivoted with the rotary head with centre hole, balancing axle assembly rotates and is arranged on the balance axis hole of equalizer bar, described equalizer bar overlaps axial positioning sleeve the end of by, and to be contained in position on drop in beam corresponding with the position of adhesion wheel, elastic force trimming assembly comprises studdle, be sheathed on the elastic component on studdle and be rotatably connected in the setting nut on studdle, the upper end of studdle is placed through in the centre hole of rotary head, and the inner side of main wall plate is fixed in its lower end, the upper end of elastic component contacts with the bottom surface of rotary head, and touch mutually with setting nut its lower end, elastic force trimming assembly is converted into the upward pressure that the equalizer pulley of balancing axle assembly applies single track bottom wing bottom surface with corresponding alternation by changing self elastic force according to the large I of quality of hoisting mechanism.
In above-mentioned rotary head, symmetry is extended with a pair of little spindle nose, and above-mentioned rotary head is hubbed on pivot hole little spindle nose by this, and the centre hole that rotary head places for studdle upper end is slotted hole.
The centre hole of rotary head is designed to after slotted hole, and studdle upper end is limited by rotary freedom no longer, when adjusting after the high and low position of equalizer bar, elastic component upper end is coordinated closely all the time with the bottom surface of rotary head.
Above-mentioned balancing axle assembly is made up of with back-up ring and shaft block ring balancing axle, spacing sleeve, bearing, equalizer pulley, hole.
Overlap its both sides and carry out axial location by main wall plate and the collar locking onto on drop in beam at the end of above-mentioned equalizer bar.
Above-mentioned elastic component is cylinder stage clip, and the lower end of above-mentioned studdle is fixed on the inner side of main wall plate by supporting seat.
Advantage and beneficial effect that the utility model compared with prior art had are as follows:
Adopt the device for balance hoisting mechanism quality is set in pairs on two drop in beams, this device by equalizer bar at the bottom of cover axial positioning sleeve to be contained in position on drop in beam corresponding with the position of adhesion wheel, the elastic force trimming assembly of balancing device is converted into balancing axle assembly with corresponding alternation by changing self elastic force equalizer pulley according to the large I of quality of hoisting mechanism applies and upwards pressure single track bottom wing bottom surface, by this, make the single track low clearance armored rope electric hoist without clump weight during zero load walking, be positioned at auxiliary wallboard outside hoisting mechanism quality be positioned at the wheel operating unit in main wall plate outside and the quality sum of electric cabinet and reach population equilibrium, two adhesion wheels and two driven wheels are close to respectively the corresponding bottom wing of single track and are realized steady walking, thus, the more heavy clump weight again of the desirable algebraic quantity of this balancing device carrys out balance hoisting mechanism quality, reduced single track low clearance armored rope electric hoist complete machine from weight and the bearing capacity to single track, the manufacturing cost of single track low clearance armored rope electric hoist is expected to be reduced.
[brief description of the drawings]
Fig. 1 is that the utility model is installed on the block diagram in single track low clearance armored rope electric hoist;
Fig. 2 is that the utility model is installed on the front view in single track low clearance armored rope electric hoist;
Fig. 3 is the X portion enlarged drawing of Fig. 2;
Fig. 4 observes from Fig. 2 inside towards main wall plate direction the explanatory view that obtains part-structure;
Fig. 5 is exploded view of the present utility model.
Number in the figure explanation:
Main wall plate-11; Auxiliary wallboard-12; Adhesion wheel-21; Driven wheel-22; Equalizer bar-3; End cover-31; Balance axis hole-32; Pivot hole-33; Rotary head-34; Little spindle nose-341; Balancing axle assembly-4; Balancing axle-41; Left spacing sleeve 42-1; Right septum cover-42-2; Bearing-43; Equalizer pulley-44; Back-up ring for hole-45; Shaft block ring-46; Studdle-51; Elastic component-52; Setting nut-53; Supporting seat-54; Lock spiral shell nut-55; Upper gasket-56-1; Lower gasket-56-2; Bolt-57; Collar-6; Electric cabinet-B; Drop in beam-G1, G2; Single track-H; Bottom wing-H1; Another bottom wing-H2; Wheel operating unit-L; Hoisting mechanism-R.
[detailed description of the invention]
Be described in further detail with regard to the utility model below in conjunction with accompanying drawing 1~5.
The hoisting mechanism balancing of mass device of a kind of single track low clearance armored rope electric hoist of the utility model, it is applied in the single track low clearance armored rope electric hoist that main wall plate 11 outsides do not have clump weight (known).Because the quality of the hoisting mechanism R in auxiliary wallboard 12 outsides is heavier, and the wheel operating unit L in main wall plate 11 outsides and the quality summation of electric cabinet B are lighter, therefore cancel clump weight and reduce complete machine after weight, for making single track low clearance armored rope electric hoist during zero load walking, effectively prevent from being arranged in the bottom wing H1 of two adhesion wheels (figure only shows a wherein adhesion wheel 21) the hanging single track H of main wall plate 11 inner sides, prevent from being arranged in another bottom wing H2 of the improper side pressure single track H of two driven wheels (figure only shows a wherein driven wheel 22) of auxiliary wallboard 12 inner sides simultaneously, the scheme that the utility model is implemented based on balance hoisting mechanism R this basic conception of balancing of mass.
In the prior art, single track low clearance armored rope electric hoist has two each intervals and main wall plate 11 and auxiliary wallboard 12 parallel to each other, and be placed through two drop in beam G1, G2 on main wall plate 11, auxiliary wallboard 12, drop in beam G1 and drop in beam G2 each interval and parallel to each other, two adhesion wheels that are positioned at main wall plate 11 inner sides can slide against on the bottom wing H1 of single track H, and what follow adhesion wheel walking is that two driven wheels that are positioned at auxiliary wallboard 12 inner sides slide against on another bottom wing H2 of single track H.
The improvement of this case is: on these two drop in beam G1, G2, be provided with the hoisting mechanism balancing of mass device that structure is identical each other, every cover hoisting mechanism balancing of mass device comprises equalizer bar 3, balancing axle assembly 4 and elastic force trimming assembly 5.
It is mutually the same that equalizer bar 3 has a pair of shape, there is the sheet framework main body similar triangular in shape of certain intervals, there is the end cover 31 that can be used for being sleeved on drop in beam at the bottom welding of this framework main body, there is balance axis hole 32 at the middle part of framework main body, the top of framework main body has pivot hole 33, equalizer bar 3 has embodied from position relationship the pivot hole 33 that height arrangement from top to bottom forms thus, three pore structures of balance axis hole 32 and end cover 31, 34 of the rotary heads with centre hole 340 are hubbed on this pivot hole 33, and its interval width of sheet framework main body of equalizer bar 3 and the body width of rotary head 34 are suitable.
Balancing axle assembly 4 rotates and is arranged on the balance axis hole 32 of equalizer bar 3.
Equalizer bar 3 overlaps 31 axial location the end of by, and to be sleeved on position on drop in beam corresponding with the position of adhesion wheel.
Equalizer bar 3 can rotate around drop in beam, thereby adjusts the height of the equalizer pulley 44 of balancing axle assembly 4, and to adapt to the different track thickness of single track H, therefore, the variation of single track H thickness can be done corresponding adjusting by turn setting nut 53.
Elastic force trimming assembly 5 comprises studdle 51, is sheathed on the elastic component 52 on studdle 51 and is rotatably connected in the setting nut 53 on studdle 51, the upper end of studdle 51 is placed through in the centre hole 340 of rotary head 34, and the inner side of main wall plate 11 is fixed in its lower end, the upper end of elastic component 52 contacts with the bottom surface of rotary head 34, and touch mutually with setting nut 53 its lower end; Elastic force trimming assembly 5 is converted into balancing axle assembly 4 with corresponding alternation by changing self elastic force equalizer pulley 44 according to the large I of quality of hoisting mechanism R upwards pressure to single track H bottom wing H1 bottom surface, the hoisting mechanism R that is positioned at auxiliary wallboard 12 outsides with balance and the quality on these both sides of wheel operating unit L that is positioned at main wall plate 11 outsides.
Upper gasket 56-1, elastic component 52, lower gasket 56-2, setting nut 53 are installed on studdle 51 from top to bottom successively, by turn setting nut 53, and elastic force that can up-down adjustment elastic component 52.
The utility model balancing of mass device is to overlap 31 as fulcrum taking kink at the end at drop in beam place, because the installation site of rotary head 34 overlaps 31 the end of away from more than the installation site of equalizer pulley 44, therefore, only need the elastic force of a small amount of adjusting (increase or reduce) elastic component 52, doubly amount is converted into (increase or reduce) equalizer pulley 44 single track H bottom wing H1 bottom surface is upwarded pressure, and this structure design is ingenious handy again.
Thereby upward pressure and obtain corresponding antagonistic force by this, this antagonistic force is delivered to equalizer pulley 44, equalizer bar 3, setting nut 53, studdle 51, drop in beam and main wall plate 11, and antagonistic force is the balancing force that fulcrum is used as balance hoisting mechanism R quality by driven wheel just.
When the hoisting mechanism R quality in auxiliary wallboard 12 outsides larger, and the wheel operating unit L in main wall plate 11 outsides and the quality summation of electric cabinet B are more hour, just more need up turn setting nut 53, to increase the upward pressure of equalizer pulley 44 for single track H bottom wing H1 bottom surface, thereby play balancing of mass effect (this single track H bottom wing H1 is the single track bottom wing that confession under directions adhesion wheel slides); And in the time down rotating setting nut 53, reduce the pressure of equalizer pulley 44 to single track H bottom wing H1 bottom surface.
Rotary head 34 is extended with a pair of little spindle nose 341 from its main body two side symmetry, and rotary head 34 is hubbed on pivot hole 33 little spindle nose 341 by this, and the centre hole 340 that rotary head 34 places for studdle 51 upper ends is slotted hole.
Balancing axle assembly 4 is made up of with back-up ring 45 and shaft block ring 46 balancing axle 41, spacing sleeve, bearing 43, equalizer pulley 44, hole.Bearing 43 is built in equalizer pulley 44, as shown in Figure 5, in the utility model, be jacketed with two, bearing 43 limits its axial location by left spacer 42-1, right septum cover 42-2 and hole with back-up ring 45, is rotated and is arranged on the balance axis hole 32 of equalizer bar 3 by balancing axle 41 with the equalizer pulley 44 of bearing 43.
Equalizer bar 3 has formed equalizer bar cavity with the framework main body of interval sheet, equalizer pulley 44 parts are contained in this cavity, remainder is exposed to outside framework main body, equalizer pulley 44 exposed parts touch mutually with single track H bottom wing H1 bottom surface, and equalizer pulley 44 can be along single track H bottom wing H1 bottom surface Free-rolling.
As shown in Figure 2,3, overlap 31 arranged on left and right sides and carry out axial location by main wall plate 11 and the collar 6 locking onto on drop in beam G1 at 3 its ends of equalizer bar, to stop equalizer bar 3 axial motions.Because main wall plate 11 is existing parts, therefore, can reduce the quantity of axial location part.
As shown in Figure 1, in the utility model, elastic component 52 is cylinder stage clip; Studdle 51 bottoms screw in supporting seat 54, and these studdle 51 ends of stretching out supporting seat 54 are fixed by jam nut 55, supporting seat 54 is fixed on the inner side of main wall plate 11, supporting seat 54 shown in figure is criss-cross block structure, its shape is suitable with the main wall plate 11 of employing rectangle pipe material, and criss-cross iron block structured supporting seat 54 is fixed on main wall plate 11 by four pieces of bolts 57.