CN203990358U - The miniature blend instrument of a kind of vertical biconical - Google Patents
The miniature blend instrument of a kind of vertical biconical Download PDFInfo
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- CN203990358U CN203990358U CN201420050809.0U CN201420050809U CN203990358U CN 203990358 U CN203990358 U CN 203990358U CN 201420050809 U CN201420050809 U CN 201420050809U CN 203990358 U CN203990358 U CN 203990358U
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- machine barrel
- conical screw
- miniature
- valve
- drive unit
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Abstract
The utility model relates to the miniature blend instrument of a kind of vertical biconical, its primary structure is: two conical screws of vertical installation in the machine barrel of blend instrument, two conical screws are used motor to provide power by drive unit, and at discharging opening mounted valve and the pressure sensor of machine barrel, at the back side of machine barrel, heat block is installed and is heated to machine barrel, detachable hopper is equipped with in the top of machine barrel, has a circulation pipe on the stack shell of machine barrel, machine barrel door is equipped with in the front of machine barrel, the convenient machine barrel inside of cleaning; The miniature blend instrument of bipyramid of this structure uses screw rod and valve mechanism; not only can save the raw material use amount in experiment and scientific research; mixed effect is good simultaneously; in barrel, also have nitrogen filled protection system and air-flow cooling system; be convenient to carry out and simulate all kinds of machining experiments, making up the deficiencies in the prior art.
Description
Technical field
The utility model relates to the miniature blend instrument of a kind of vertical biconical, and this equipment is mainly used in experimental teaching and scientific experiment, is particularly suitable for low dose of experiment.
Background technology
Along with developing rapidly of polyblend and nano composite material, in the urgent need to a kind of use for laboratory mixing apparatus that research is used for new material.This is because the output that under lab obtains of initial period is very low or material itself is very expensive, the obtaining of many new materials can only take " g " measure as unit.So inevitable requirement blend instrument is quite little, it can process these micro-materials, can set up a kind of flow model of necessity again simultaneously, so that the structure that obtains good dispersion and be evenly distributed.The small-sized blend instrument of several capacity within the scope of 1g～10g realized suitability for industrialized production, and for example Min MAX prototype and recirculation screw rod blend instrument (RSM) just belong to this class.
But the melting effect of existing most of small-sized blend instrument is all not satisfactory, because the structure that can form elongational flow that they there is no need produces dispersion train or forms sufficient reorientation.Some small-scale blend instrument require to have relatively high capacity (more than 5ml) conventionally, but this is difficult to realize simultaneously.The intrinsic shortcoming of small-sized extruder (as RSM) self is: recirculation flow is to pass through in a uniform runner, can cause like this reassembling or the cohesion of polymer particles of filler, thereby hinder, disperses.
Summary of the invention
The purpose of this utility model is to provide the miniature blend instrument of a kind of vertical biconical, possesses the functions such as mixing, reaction, extrusion molding, melt spinning.The miniature blend instrument of a kind of vertical biconical of the present utility model is vertical structure, and general bipyramid blend instrument is horizontal type structure; This miniature blend instrument conical screw used is double thread structure, compares with the conical screw of general single thread structure, and the gradient of the opposite face of double thread screw rod pressure surface is the twice of single thread screw rod, can effectively prevent polymer pole-climbing; Blend materials of this miniature blend instrument are 3g～5g resin, and materials of general bipyramid blend instrument are more than 500g; This micro device is convenient to carry out low dose experiment, significant for the R and D of expensive material and micro-material, can save great amount of cost, cuts the waste; And it also with valving, can simulate the time of staying of resin in large-scale screw rod on barrel.This device not only can be saved the raw material use amount in experiment and scientific research, and simultaneously mixed effect is good, also has nitrogen filled protection system and air-flow cooling system in barrel, is convenient to carry out and simulates all kinds of machining experiments.
The miniature blend instrument of a kind of vertical biconical of the present utility model, mainly comprises operating desk, drive motors, drive unit, drive unit support, right conical screw, left conical screw, circulation pipe, machine barrel door, heat block, machine barrel, valve, discharge nozzle, cylinder support, detachable hopper, pressure sensor and frame, described operating desk is arranged on the top of described frame, and in the bottom surface of operating desk, described drive unit support is installed, described drive unit is fixed on described drive unit support, described drive unit support fixedly mounts described cylinder support at the rear side of described drive unit, the fixing described machine barrel in front side of described cylinder support, there are two conical screw chambeies described machine barrel inside, right conical screw and left conical screw are installed respectively, the upper end of described right conical screw and described left conical screw is connected with the clutch end of drive unit by gear respectively, described drive motors is arranged on the power intake of drive unit, the top charging aperture of described machine barrel, valve is equipped with in the lower end of described machine barrel, discharge nozzle and pressure sensor, described pressure sensor is fixed in described frame, machine barrel door is equipped with in the dead ahead of described machine barrel, circulation pipe is equipped with in side, described heat block is arranged on the rear of machine barrel, and its upper end is fixed on cylinder support.
As preferred technical scheme:
The miniature blend instrument of a kind of vertical biconical as above, described right conical screw and described left conical screw are conical bifilar helix screw rod or conical single conchoid screw rod simultaneously, between 20 °～35 ° of cone angles, and the helix direction of rotation of two screw rods is identical or contrary, one is that another root is counter clockwise direction clockwise, or two be all clockwise, again or two are all counterclockwise; The two axial lines of described right conical screw and described left conical screw is installed angle and is equated with its bevel angle; The two axial lines of described right conical screw and described left conical screw is installed the center line of angle perpendicular to horizontal direction.The born pressure of described right conical screw and described left conical screw is between 10～300N, and screw speed is 0～300r/min.
The miniature blend instrument of a kind of vertical biconical as above, described machine barrel door and machine barrel are corrosion-resistant metal materials; Opening angle >=90 ° of described machine barrel door; Described machine barrel inside is funnel shaped, and its upper end is shaped as Long Circle, and has cover plate, on cover plate, there are two can cross together the circular hole of conical screw spindle nose, stack shell interior shape is the profile after right conical screw and left conical screw installation, and there is discharging opening the lower end of machine barrel, and is connected with valve; At machine barrel and detachable hopper connector, have the upper connector of circulation pipe in position on the lower side, the most advanced and sophisticated height flush position of machine barrel lower end and conical screw has the lower connector of circulation pipe, and described circulation pipe is corrosion-resistant metal materials pipe; Machine barrel has nitrogen filled protection system and air-flow cooling system.This structure makes barrel simple opening, is convenient to clean the inner cull of barrel.
The miniature blend instrument of a kind of vertical biconical as above, described heat block is electric-heating-wire-heating piece, heating-up temperature is between 50～300 ℃.
The miniature blend instrument of a kind of vertical biconical as above, the lower end of described circulation pipe is connected with the lower connector of machine barrel, and position flushes with the most advanced and sophisticated height of conical screw; Its upper end is connected with the upper connector of machine barrel, and position and detachable hopper connector be position on the lower side.The effect of circulation pipe: when valve closing, resin circulates in carrying out in barrel, now both can improve blend effect, also can simulate the time of staying of resin in large-scale twin-screw simultaneously; And after valve opening, the size of opening by control valve, can control discharging speed, be convenient to simulate the discharging speed of different discharging openings.
The miniature blend instrument of a kind of vertical biconical as above, described valve is the 2/2-way valve of stop valve, gate valve or ball valve, and an interface of described valve has discharging opening to be connected with the lower end of machine barrel, and another interface is connected with discharge nozzle.Valve switch is designed to manually and automatic two kinds, and wherein automatic switch valve is mainly two kinds of modes: pneumatic control valve door switch and motor-operated control valve door switch; Thereby jettron valve is the magnetic valve control cylinder controlled valve according to control system signal controlling baric systerm, electric control valve is to rotate according to control system signal controlling valve driving machine, or directly controls three two passage electromagnetic valve switch.
The miniature blend instrument of a kind of vertical biconical as above, described pressure sensor is semiconductor Piezoelectric Impedance diffusion pressure sensor or capacitance-type pressure sensor.
The miniature blend instrument of a kind of vertical biconical as above, described charging aperture is equipped with detachable hopper.
The performance of the miniature blend instrument of a kind of vertical biconical of the present utility model has been carried out comparative study with the relevant performance of RSM and Min MAX prototype.Proposition due to valve in the unique design of screw rod and barrel, make it can reach best mixed effect, particularly be difficult to the sample that mixes completely or the sample of the fine blend effect of needs, as: the formulating of macromolecular material, nano material, medicine, food etc., simultaneously can also be by valve closing, now resin circulates in carrying out in barrel, both can improve blend effect, simultaneously also can the time of staying of simulation material in large-scale twin-screw; And after valve opening, the size of opening by control valve, can control discharging speed, be convenient to simulate the discharging speed of different discharging openings.Be particularly suitable for the situation that some material in formula is expensive especially or be difficult to obtain.
Beneficial effect
The miniature blend instrument of a kind of vertical biconical of the present utility model, due to its unique screw rod and valve mechanism, not only has good blend effect, and its needs 3g～5g resin just can be tested simultaneously, has saved greatly raw material.And it also with valving, can simulate the time of staying of resin in large-scale screw rod on barrel.This device not only can be saved the raw material use amount in experiment and scientific research, and mixed effect is good simultaneously, also has nitrogen filled protection system and air-flow cooling system in barrel, is convenient to carry out and simulates all kinds of machining experiments, makes up the deficiencies in the prior art.
Accompanying drawing explanation
Fig. 1 is the miniature blend instrument of a kind of vertical biconical of the present utility model schematic diagram
Fig. 2 is the side view of the miniature blend instrument of a kind of vertical biconical of the utility model
Fig. 3 is the bifilar helix conical screw schematic diagram of the miniature blend instrument of a kind of vertical biconical of the utility model
Fig. 4 is the single conchoid conical screw schematic diagram of the miniature blend instrument of a kind of vertical biconical of the utility model
Fig. 5 is two conical screw scheme of installations of the miniature blend instrument of a kind of vertical biconical of the utility model
Schematic diagram when Fig. 6 is the valve opening of the miniature blend instrument of a kind of vertical biconical of the utility model
Schematic diagram when Fig. 7 is the valve closing of the miniature blend instrument of a kind of vertical biconical of the utility model
Fig. 8 is the schematic diagram of the machine barrel door of the miniature blend instrument of a kind of vertical biconical of the utility model
Wherein: the 1st, operating desk 2 is that drive motors 3 is drive units
The 4th, drive unit support 5 is that right conical screw 6 is left conical screws
The 7th, circulation pipe 8 is that machine barrel door 9 is heat blocks
The 10th, machine barrel 11 is that valve 12 is discharge nozzles
The 13rd, cylinder support 14 is that detachable hopper 15 is pressure sensors
The 16th, frame 17 is that upper connector 18 is upper connectors
The 19th, discharging opening
The specific embodiment
Below in conjunction with the specific embodiment, further set forth the utility model.
As shown in Fig. 1～8, be the miniature blend instrument of a kind of vertical biconical of the present utility model, mainly comprise operating desk (1), drive motors (2), drive unit (3), drive unit support (4), right conical screw (5), left conical screw (6), circulation pipe (7), machine barrel door (8), heat block (9), machine barrel (10), valve (11), discharge nozzle (12), cylinder support (13), detachable hopper (14), pressure sensor (15) and frame (16), described operating desk (1) is arranged on the top of described frame (16), and in the bottom surface of operating desk (1), described drive unit support (4) is installed, described drive unit (3) is fixed on described drive unit support (4), described drive unit support (4) fixedly mounts described cylinder support (13) at the rear side of described drive unit (3), the fixing described machine barrel (10) in front side of described cylinder support (13), there are two conical screw chambeies described machine barrel (10) inside, right conical screw (5) and left conical screw (6) are installed respectively, the upper end of described right conical screw (5) and described left conical screw (6) is connected with the clutch end of drive unit (3) by gear respectively, described drive motors (2) is arranged on the power intake of drive unit (3), the top charging aperture of described machine barrel (10), valve (11) is equipped with in the lower end of described machine barrel (10), discharge nozzle (12) and pressure sensor (15), described pressure sensor (15) is fixed in described frame (16), machine barrel door (8) is equipped with in the dead ahead of described machine barrel (10), circulation pipe (7) is equipped with in side, described heat block (9) is arranged on the rear of machine barrel (10), and its upper end is fixed on cylinder support (13).
Described right conical screw (5) and described left conical screw (6) are conical bifilar helix screw rod or conical single conchoid screw rod simultaneously, between 20 °～35 ° of cone angles, and the helix direction of rotation of two screw rods is identical or contrary, one is that another root is counter clockwise direction clockwise, or two be all clockwise, again or two are all counterclockwise; The two axial lines of described right conical screw (5) and described left conical screw (6) is installed angle and is equated with its bevel angle; The two axial lines of described right conical screw (5) and described left conical screw (6) is installed the center line of angle perpendicular to horizontal direction.The born pressure of described right conical screw (5) and described left conical screw (6) is between 10～300N, and screw speed is 0～300r/min.
Described machine barrel door (8) and machine barrel (10) are corrosion-resistant metal materials; Opening angle >=90 ° of described machine barrel door (8); Described machine barrel (10) inside is funnel shaped, its upper end is shaped as Long Circle, and there is a cover plate, on cover plate, there are two can cross together the circular hole of conical screw spindle nose, stack shell interior shape is the profile after right conical screw (5) and left conical screw (6) installation, there is discharging opening (19) lower end of machine barrel (10), and is connected with valve (11); At machine barrel (10) and detachable hopper (14) connector, there is the upper connector (17) of circulation pipe (7) in position on the lower side, the most advanced and sophisticated height flush position of machine barrel (10) lower end and conical screw has the lower connector (18) of circulation pipe (7), and described circulation pipe (7) is corrosion-resistant metal materials pipe; Machine barrel (10) has nitrogen filled protection system and air-flow cooling system.This structure makes barrel simple opening, is convenient to clean the inner cull of barrel.
Described heat block (9) is electric-heating-wire-heating piece, and heating-up temperature is between 50～300 ℃.
The lower end of described circulation pipe (7) is connected with the lower connector (18) of machine barrel (10), and position flushes with the most advanced and sophisticated height of conical screw; Its upper end is connected with the upper connector (17) of machine barrel (10), and position and detachable hopper (14) connector be position on the lower side.The effect of circulation pipe: when valve closing, resin circulates in carrying out in barrel, now both can improve blend effect, also can simulate the time of staying of resin in large-scale twin-screw simultaneously; And after valve opening, the size of opening by control valve, can control discharging speed, be convenient to simulate the discharging speed of different discharging openings.
Described valve (11) is the 2/2-way valve of stop valve, gate valve or ball valve, and an interface of described valve (11) has discharging opening (19) to be connected with the lower end of machine barrel (10), and another interface is connected with discharge nozzle (12).Valve switch is designed to manually and automatic two kinds, and wherein automatic switch valve is mainly two kinds of modes: pneumatic control valve door switch and motor-operated control valve door switch; Thereby jettron valve is the magnetic valve control cylinder controlled valve according to control system signal controlling baric systerm, electric control valve is to rotate according to control system signal controlling valve driving machine, or directly controls three two passage electromagnetic valve switch.
Described pressure sensor (15) is semiconductor Piezoelectric Impedance diffusion pressure sensor or capacitance-type pressure sensor.
Described charging aperture is equipped with detachable hopper (14).
Through evidence, the miniature blend instrument of a kind of vertical biconical of the present utility model, due to its unique screw rod and valve mechanism, not only has good blend effect, and its needs 3g～5g resin just can be tested simultaneously, has saved greatly raw material.And it also with valving, can simulate the time of staying of resin in large-scale screw rod on barrel.This device not only can be saved the raw material use amount in experiment and scientific research, and mixed effect is good simultaneously, also has nitrogen filled protection system and air-flow cooling system in barrel, is convenient to carry out and simulates all kinds of machining experiments, makes up the deficiencies in the prior art.
Claims (8)
1. the miniature blend instrument of vertical biconical, is characterized in that mainly comprising: operating desk (1), drive motors (2), drive unit (3), drive unit support (4), right conical screw (5), left conical screw (6), circulation pipe (7), machine barrel door (8), heat block (9), machine barrel (10), valve (11), discharge nozzle (12), cylinder support (13), detachable hopper (14), pressure sensor (15) and frame (16), described operating desk (1) is arranged on the top of described frame (16), and in the bottom surface of operating desk (1), described drive unit support (4) is installed, described drive unit (3) is fixed on described drive unit support (4), described drive unit support (4) fixedly mounts described cylinder support (13) at the rear side of described drive unit (3), the fixing described machine barrel (10) in front side of described cylinder support (13), there are two conical screw chambeies described machine barrel (10) inside, right conical screw (5) and left conical screw (6) are installed respectively, the upper end of described right conical screw (5) and described left conical screw (6) is connected with the clutch end of drive unit (3) by gear respectively, described drive motors (2) is arranged on the power intake of drive unit (3), the top charging aperture of described machine barrel (10), valve (11) is equipped with in the lower end of described machine barrel (10), discharge nozzle (12) and pressure sensor (15), described pressure sensor (15) is fixed in described frame (16), machine barrel door (8) is equipped with in the dead ahead of described machine barrel (10), circulation pipe (7) is equipped with in side, described heat block (9) is arranged on the rear of machine barrel (10), and its upper end is fixed on cylinder support (13).
2. the miniature blend instrument of a kind of vertical biconical according to claim 1, it is characterized in that, described right conical screw (5) and described left conical screw (6) are conical bifilar helix screw rod or conical single conchoid screw rod simultaneously, between 20 °～35 ° of cone angles, and the helix direction of rotation of two screw rods is identical or contrary, one is that clockwise another root is for counterclockwise, or two be all clockwise, and again or two are all counterclockwise; The two axial lines of described right conical screw (5) and described left conical screw (6) is installed angle and is equated with its bevel angle; The two axial lines of described right conical screw (5) and described left conical screw (6) is installed the center line of angle perpendicular to horizontal direction.
3. the miniature blend instrument of a kind of vertical biconical according to claim 1, is characterized in that, opening angle >=90 ° of described machine barrel door (8); Described machine barrel (10) inside is funnel shaped, its upper end is shaped as Long Circle, and there is a cover plate, on cover plate, there are two can cross together the circular hole of conical screw spindle nose, stack shell interior shape is the profile after right conical screw (5) and left conical screw (6) installation, there is discharging opening (19) lower end of machine barrel (10), and is connected with valve (11); At machine barrel (10) and detachable hopper (14) connector, have the upper connector (17) of circulation pipe (7) in position on the lower side, the most advanced and sophisticated just flush position of machine barrel (10) lower end and conical screw has the lower connector (18) of circulation pipe (7); Machine barrel (10) has nitrogen filled protection system and air-flow cooling system.
4. the miniature blend instrument of a kind of vertical biconical according to claim 1, is characterized in that, described heat block (9) is electric-heating-wire-heating piece.
5. the miniature blend instrument of a kind of vertical biconical according to claim 1, is characterized in that, the lower end of described circulation pipe (7) is connected with the lower connector (18) of machine barrel (10), and position flushes with the most advanced and sophisticated height of conical screw; Its upper end is connected with the upper connector (17) of machine barrel (10), and position and detachable hopper (14) connector be position on the lower side.
6. the miniature blend instrument of a kind of vertical biconical according to claim 1, it is characterized in that, described valve (11) is the 2/2-way valve of stop valve, gate valve or ball valve, an interface of described valve (11) has discharging opening (19) to be connected with the lower end of machine barrel (10), and another interface is connected with discharge nozzle (12).
7. the miniature blend instrument of a kind of vertical biconical according to claim 1, is characterized in that, described pressure sensor (15) is semiconductor Piezoelectric Impedance diffusion pressure sensor or capacitance-type pressure sensor.
8. the miniature blend instrument of a kind of vertical biconical according to claim 1, is characterized in that, described charging aperture is equipped with detachable hopper (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420050809.0U CN203990358U (en) | 2014-01-26 | 2014-01-26 | The miniature blend instrument of a kind of vertical biconical |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420050809.0U CN203990358U (en) | 2014-01-26 | 2014-01-26 | The miniature blend instrument of a kind of vertical biconical |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203990358U true CN203990358U (en) | 2014-12-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420050809.0U Withdrawn - After Issue CN203990358U (en) | 2014-01-26 | 2014-01-26 | The miniature blend instrument of a kind of vertical biconical |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203990358U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103752195A (en) * | 2014-01-26 | 2014-04-30 | 东华大学 | Vertical double-cone micro mixer |
| CN104841315A (en) * | 2015-04-17 | 2015-08-19 | 江苏金达沥青有限公司 | Asphalt stirring apparatus |
-
2014
- 2014-01-26 CN CN201420050809.0U patent/CN203990358U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103752195A (en) * | 2014-01-26 | 2014-04-30 | 东华大学 | Vertical double-cone micro mixer |
| CN103752195B (en) * | 2014-01-26 | 2015-10-21 | 东华大学 | A kind of Vertical double-cone micro mixer |
| CN104841315A (en) * | 2015-04-17 | 2015-08-19 | 江苏金达沥青有限公司 | Asphalt stirring apparatus |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141210 Effective date of abandoning: 20151021 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |