CN203981525U - Line of cut grinding test device - Google Patents
Line of cut grinding test device Download PDFInfo
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- CN203981525U CN203981525U CN201420365309.6U CN201420365309U CN203981525U CN 203981525 U CN203981525 U CN 203981525U CN 201420365309 U CN201420365309 U CN 201420365309U CN 203981525 U CN203981525 U CN 203981525U
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- line
- guide wheel
- cutting fluid
- grinding
- cut
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Abstract
The utility model discloses a kind of line of cut grinding test device, be intended to solve the technical matters that existing line of cut cutting ability cannot be tested in advance, be measured.This line of cut grinding test device comprises frame, is arranged at the wire-winding unit of central rack, sprays assembly and grinding subassembly, and wire-winding unit comprises one group of horizontally disposed coiling guide wheel and the guide wheel drive motor being connected with this coiling guide wheel; Spray assembly comprises the upper liquid pipe that is arranged at the cutting fluid Rose Box of frame lower, the shower that is arranged at coiling guide wheel top, connection cutting fluid Rose Box and shower, in cutting fluid Rose Box and the junction of upper liquid pipe, drawing liquid pump is installed; Grinding subassembly comprises and is arranged at the lifting support of upper rack and is arranged at grinding block installing plate and the lifting drive motor on this lifting support.The utility model can Accurate Assessment line of cut cutting ability, the quality of production that is conducive to manufacturer is checked on, and improves checkability, saves inspection cost.
Description
Technical field
The utility model relates to grinding test field, is specially a kind of line of cut grinding test device.
Background technology
In machine cuts field, especially nonmetallic materials cutting field, mostly utilize cutting tool (as cutter, emery wheel, diamond wire) carry out cutting work with the high-speed friction of cut material, thereby the quality of material cutting, the serviceable life of cutting machine and the work efficiency of cutting machine all have significant relationship with the cutting ability of cutting tool, therefore in to the scientific research of cutting machine, be necessary its cutting tool to carry out grinding test, strictly evaluate its cutting ability by test findings, a kind of Investigation on Abrasive Belt Grinding device as disclosed in CN 202928912U, comprise grinding test wheel and take turns Grinding Contact with grinding test, by the abrasive belt wheel of driven by motor, grinding test wheel can be to abrasive belt wheel feeding generation friction under the driving effect of drive motor, evaluate the cutting ability of abrasive belt wheel by measuring the wear extent of grinding test wheel, the and for example disclosed a kind of Chiba abrasive belt wheel grinding test device of CN 202922404U, comprise by the grinding test wheel of driven by motor with for take turns the Chiba abrasive belt wheel of grinding face one side in grinding test, in grinding process, the tangent friction of circumference incision inferius of Chiba abrasive belt wheel and grinding test wheel, evaluates the cutting ability of Chiba abrasive belt wheel by test.And for wire cutting machine, cannot accomplish to evaluate in advance to own steel wire cutting ability of producing due to current steel wire producer, making cutting machine producer is certain index of checking steel wire and the trial cut of will installing causes a large amount of wastes of resource and fund; In addition, for using the section factory of wire cutting machine or jewel, diamond machined factory, owing to failing accurately to grasp the grinding performance of cutting steel wire, and be unfavorable for its control to production run and product quality, the huge economic loss that brought by production run interrupt line.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of line of cut grinding test device that can test line of cut grinding performance.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is:
Design a kind of line of cut grinding test device, comprise frame, wire-winding unit, spray assembly and grinding subassembly, described wire-winding unit is arranged at the middle part of described frame, comprises one group of horizontally disposed coiling guide wheel and the guide wheel drive motor being connected with described coiling guide wheel; Described spray assembly comprise be arranged at described frame lower cutting fluid Rose Box, be arranged at the shower of described coiling guide wheel top and be communicated with the upper liquid pipe of described cutting fluid Rose Box and described shower, described cutting fluid Rose Box and described on the junction of liquid pipe drawing liquid pump is installed; Described grinding subassembly comprise be arranged at described upper rack lifting support and be arranged at the grinding block installing plate on described lifting support, lifting drive motor is also installed on described lifting support.
Preferably, be provided with funnelform cutting fluid refluxing opening at the top of described cutting fluid Rose Box, below described coiling guide wheel, surrounding is provided with cutting fluid fair water fin, and the bottom of described cutting fluid fair water fin and described cutting fluid refluxing opening join.
Preferably, described drawing liquid pump is fixed displacement pump.
Preferably, be provided with leakage fluid dram in the bottom of described cutting fluid Rose Box, at described leakage fluid dram, place is provided with tapping valve.
Preferably, described line of cut grinding test device also comprises Control Component, described Control Component comprises PLC controller and the control panel that is connected in described PLC controller input end, and the output terminal of described PLC controller is electrically connected with described guide wheel drive motor, lifting drive motor and drawing liquid pump respectively.
Preferably, between described guide wheel drive motor and described coiling guide wheel for separated flexible is connected.
The line of cut grinding test method that uses described line of cut grinding test device, comprises the following steps:
(1) line of cut to be tested is equidistantly wound on described coiling guide wheel, forms cutting gauze, the grinding block that grinding experiment is used is installed on described grinding block installing plate, in described cutting fluid Rose Box, fills cutting fluid;
(2) control lifting support, grinding block installing plate is moved down, in the time that just having contacted cutting gauze, grinding block stops, then start guide wheel drive motor and lifting drive motor, drive lifting support by lifting drive motor, drive grinding block moves down, and enters grinding state with the cutting gauze of high-speed motion under the drive of guide wheel drive motor;
(3) when step (2) enters grinding state, start drawing liquid pump, cutting fluid is sprayed via shower, cutting gauze and grinding block are carried out to Cooling and Lubricator;
(4) reach after test period, lifting support gos up, and grinding block is separated with cutting gauze, takes off grinding block and test line of cut used, detects the grinding depth of grinding block, judges the cutting power of line of cut.
Described line of cut to be measured is cutting steel wire.
Described line of cut to be measured is for electroplating diamond wire or resin diamond wire.
When line of cut to be measured is while electroplating diamond wire or resin diamond wire, described line of cut grinding test method also comprises step (5): under electron microscope, check adamantine quantity and the overhang of test plating diamond wire used or resin diamond wire surface attachment, contrast with the line of cut situation of not carrying out before grinding test.
The beneficial effects of the utility model are:
1. the coiling guide wheel of line of cut is used for grinding test device by the utility model, can carry out grinding test to common cutting steel wire, plating diamond wire or resin diamond wire according to demand, can accurately test its grinding performance, and checkout procedure is convenient and swift, cost is low, avoided using line of cut directly to install resource that the detection method of trial cut causes and the waste of fund, has saved inspection cost greatly;
2. the guide wheel that winds the line is designed to separated flexible with guide wheel drive motor and connects, and makes line of cut have one group of tracks that is independent of guide wheel drive motor, is conducive to ensure its high-speed cruising;
3. this device can adopt different lines of cut and grinding block as required, and universality is strong, also can be effectively cost-saving;
The design of 4.PLC controller and control panel, makes easy and simple to handlely, and grinding test is stable coordination more, has improved work efficiency.
Brief description of the drawings
Fig. 1 is the main diagram of the utility model line of cut grinding test device;
Fig. 2 is the right diagram of the utility model line of cut grinding test device.
1 is frame, and 2 is leakage fluid dram, and 3 is tapping valve, and 4 is cutting fluid Rose Box, 5 is cutting fluid refluxing opening, and 6 is guide wheel drive motor, and 7 is coiling guide wheel, 8 is shower, and 9 is lifting support, and 10 is grinding block, 11 is grinding block installing plate, and 12 is lifting drive motor, and 13 is PLC controller, 14 is wire harness, and 15 is control panel, and 16 is line of cut, 17 is upper liquid pipe, and 18 is fixed displacement pump, and 19 is cutting fluid fair water fin.
Embodiment
Below in conjunction with embodiment, the utility model is described in further detail.
Embodiment 1: a kind of line of cut grinding test device, referring to Fig. 1, Fig. 2, comprise frame 1, wire-winding unit, spray assembly and grinding subassembly, described wire-winding unit is arranged at the middle part of frame 1, comprise one group of horizontally disposed coiling guide wheel 7 and with the guide wheel drive motor 6 that is connected of coiling guide wheel 7, guide wheel drive motor 6 with wind the line between guide wheel 7 as separated flexible is connected; Described spray assembly comprise be arranged at frame 1 bottom cutting fluid Rose Box 4, be arranged at the shower 8 of coiling guide wheel 7 tops and be communicated with the upper liquid pipe 17 of cutting fluid Rose Box 4 and shower 8, in cutting fluid Rose Box 4 and the junction of upper liquid pipe 17, fixed displacement pump 18 is installed; Described grinding subassembly comprises and is arranged at the lifting support 9 on frame 1 top and is arranged at the grinding block installing plate 11 on lifting support 9, and lifting drive motor 12 is also installed on lifting support 9.
Described line of cut grinding test device also comprises Control Component, described Control Component comprises PLC controller 13 and the control panel 15 that is connected in PLC controller 13 input ends, and the output terminal of PLC controller 13 is electrically connected with guide wheel drive motor 6, lifting drive motor 12 and fixed displacement pump 18 respectively.
Embodiment 2: a kind of line of cut grinding test device, be with the difference of embodiment 1, be provided with funnelform cutting fluid refluxing opening 5 at the top of cutting fluid Rose Box 4, below coiling guide wheel 7, surrounding is provided with cutting fluid fair water fin 19, and the bottom of cutting fluid fair water fin 19 and cutting fluid refluxing opening 5 join.Be provided with leakage fluid dram 2 in the bottom of cutting fluid Rose Box 4, at leakage fluid dram, 2 places are provided with tapping valve 3.In the time carrying out cutting test, the cutting fluid that shower 8 sprays can be passed through the water conservancy diversion of cutting fluid fair water fin 19, be back to cutting fluid refluxing opening 5, flow into again in cutting fluid Rose Box 4, the residue that filtration cutting fluid produces can be discharged by leakage fluid dram 2, through the cutting fluid of filtering, capable of circulationly carry out spraying cooling use.
The specific works mode of said apparatus is as follows:
(1) described line of cut grinding test device is placed on smooth ground, then line of cut to be tested 16 is equidistantly wound on coiling guide wheel 7, form cutting gauze, the grinding block 10 that grinding experiment is used is installed on grinding block installing plate 11, in cutting fluid Rose Box 4, fills cutting fluid;
(2) after above-mentioned preliminary work completes, set corresponding program parameter by control panel 15, then move fixed displacement pump 18, cutting fluid in cutting fluid Rose Box 4 is evacuated to shower 8 from upper liquid pipe 17, after spray, flow back in cutting fluid Rose Box 4 along cutting fluid fair water fin 19 and cutting fluid refluxing opening 5 again, so circulate, observe flow and the cleanliness of cutting fluid simultaneously, if not in technical indicator, adjusted in time;
(3) after above-mentioned back work completes, with manual mode control lifting support 9, grinding block installing plate 11 is moved down, in the time that just having contacted cutting gauze, grinding block 10 stops, then start guide wheel drive motor 6 and lifting drive motor 12, drive lifting support 9 by lifting drive motor 12, drive grinding block 10 to move down, enter grinding state with the cutting gauze of high-speed motion under 6 drives of guide wheel drive motor, set the grinding time by control panel 15;
(4) in the process of carrying out in grinding, keep fixed displacement pump 18 to turn round, make cutting fluid carry out Cooling and Lubricator to the cutting gauze in grinding and grinding block 10, and form the cutting fluid circulation system, reusable edible by backflow;
(5) reach after test period, PLC controller 13 is controlled lifting support 9 automatic re-ascendings, grinding block 10 is separated with cutting gauze, operation control panel 15 again, successively close lifting drive motor 12, guide wheel drive motor 6 and fixed displacement pump 18, taking off rubs cuts piece 10 and test line of cut 16 used, detects the grinding depth of grinding block 10, judges the cutting power of line of cut 16;
(6), in the time that line of cut 16 to be measured used is cutting steel wire, only need to detect the grinding depth of grinding block 10; When line of cut to be measured 16 is when electroplating diamond wire or resin diamond wire, also need under electron microscope, check adamantine quantity and the overhang of line of cut 16 surface attachment after test, contrast with the line of cut situation of not carrying out before grinding test.
The utility model can carry out grinding test to common cutting steel wire, plating diamond wire or resin diamond wire according to demand, test its grinding performance and adamas adhesive ability, avoided using line of cut directly to install resource that the detection method of trial cut causes and the waste of fund, greatly save inspection cost, also be convenient to pinpoint the problems and adjust in time, reduce the failure risk in production run, be conducive to checking on of the quality of production.
In conjunction with the accompanying drawings and embodiments embodiment of the present utility model is described in detail above, but the utility model is not limited to above-mentioned embodiment, in the ken possessing those of ordinary skill in the art, can also under the prerequisite that does not depart from the utility model aim, change or change.
Claims (6)
1. a line of cut grinding test device, it is characterized in that, comprise frame, wire-winding unit, spray assembly and grinding subassembly, described wire-winding unit is arranged at the middle part of described frame, comprises one group of horizontally disposed coiling guide wheel and the guide wheel drive motor being connected with described coiling guide wheel; Described spray assembly comprise be arranged at described frame lower cutting fluid Rose Box, be arranged at the shower of described coiling guide wheel top and be communicated with the upper liquid pipe of described cutting fluid Rose Box and described shower, described cutting fluid Rose Box and described on the junction of liquid pipe drawing liquid pump is installed; Described grinding subassembly comprise be arranged at described upper rack lifting support and be arranged at the grinding block installing plate on described lifting support, lifting drive motor is also installed on described lifting support.
2. line of cut grinding test device according to claim 1, it is characterized in that, be provided with funnelform cutting fluid refluxing opening at the top of described cutting fluid Rose Box, below described coiling guide wheel, surrounding is provided with cutting fluid fair water fin, and the bottom of described cutting fluid fair water fin and described cutting fluid refluxing opening join.
3. line of cut grinding test device according to claim 1, is characterized in that, described drawing liquid pump is fixed displacement pump.
4. line of cut grinding test device according to claim 1, is characterized in that, be provided with leakage fluid dram in the bottom of described cutting fluid Rose Box, at described leakage fluid dram, place is provided with tapping valve.
5. line of cut grinding test device according to claim 1, it is characterized in that, described line of cut grinding test device also comprises Control Component, described Control Component comprises PLC controller and the control panel that is connected in described PLC controller input end, and the output terminal of described PLC controller is electrically connected with described guide wheel drive motor, lifting drive motor and drawing liquid pump respectively.
6. line of cut grinding test device according to claim 1, is characterized in that, between described guide wheel drive motor and described coiling guide wheel for separated flexible is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420365309.6U CN203981525U (en) | 2014-07-03 | 2014-07-03 | Line of cut grinding test device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420365309.6U CN203981525U (en) | 2014-07-03 | 2014-07-03 | Line of cut grinding test device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203981525U true CN203981525U (en) | 2014-12-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420365309.6U Expired - Fee Related CN203981525U (en) | 2014-07-03 | 2014-07-03 | Line of cut grinding test device |
Country Status (1)
| Country | Link |
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| CN (1) | CN203981525U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104122158A (en) * | 2014-07-03 | 2014-10-29 | 开封恒锐新金刚石制品有限公司 | Cutting line grinding test device and test method |
-
2014
- 2014-07-03 CN CN201420365309.6U patent/CN203981525U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104122158A (en) * | 2014-07-03 | 2014-10-29 | 开封恒锐新金刚石制品有限公司 | Cutting line grinding test device and test method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141203 Termination date: 20200703 |
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| CF01 | Termination of patent right due to non-payment of annual fee |