CN203976723U - A kind of plastic cracking equipment with electromagnetic induction heater - Google Patents
A kind of plastic cracking equipment with electromagnetic induction heater Download PDFInfo
- Publication number
- CN203976723U CN203976723U CN201420374454.0U CN201420374454U CN203976723U CN 203976723 U CN203976723 U CN 203976723U CN 201420374454 U CN201420374454 U CN 201420374454U CN 203976723 U CN203976723 U CN 203976723U
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- reactor
- plastics
- electromagnetic induction
- induction heater
- plastic cracking
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- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing Of Solid Wastes (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
The utility model discloses a kind of plastic cracking equipment with electromagnetic induction heater, comprise support, hopper for plastics charging, plastics are sent into the pay-off in reactor and are respectively used to collect the phlegma after plastic cracking, the liquid recovery tank of gas and residue, gas recovery tank and carbon slag disposable box, also include and be respectively used to the first step reactor that is horizontal placement of plastics plasticizing and cracking and the second stage reactor of vertically placing, first step reactor is connected by pipeline successively with second stage reactor, wherein first step reactor and reactor periphery, the second stage are respectively arranged with for heating the electromagnetic induction heater of its inner plastics, this programme is by being provided with first step reactor and second stage reactor, and both adopt independent Electromagnetic Heating induction installation to carry out heat treated, make its reaction treatment process of two stages more fully rationally, plastic cracking effect is more obvious, has reduced the production cost of enterprise.
Description
Technical field
The utility model relates to process in plastics equipment technical field, refers more particularly to a kind of plastic cracking equipment with electromagnetic induction heater.
Background technology
Along with social fast development, current consumption and industry need to consume a large amount of plastic products in producing.The plastic garbage that the consequent produces is also more and more, yet plastics are because of its stable chemical nature, its recovery value is high, and it is mainly reflected in by heating pyrolyze and becomes low molecular compound, makes the products such as gasoline, diesel oil, liquefied gas subsequently through rectifying.
Existing plastic cracking equipment generally by being provided with electric heater unit or adopting the naked lights such as coal stove to heat in reactor, owing to producing and having the inflammable gass such as liquefied gas (ethene) after plastic cracking, thereby there is certain danger, in addition because reactor is generally horizontal installation, its inner electric heater unit that adopts carries out plastic cracking work, but due to its useful volume of horizontally-mounted reactor and heating surface area limited, its heating efficiency is lower, plastic cracking is insufficient, especially for serialization production process in enormous quantities, its drawback is more obvious.For this reason, on market, having occurred adopting respectively reactor is that inside is provided with the plastic cracking equipment that the rotary barrel structure formation of heating unit and the outside of standing placement are provided with the reactor of electromagnetic induction heater.
That the Chinese patent patent No. is that 201410080170.5 patent of invention discloses is a kind of " the safety and environmental protection oil refining apparatus that waste plastic garbage harmless regeneration utilizes and technique " patent document, this oil refining apparatus comprises head tank, the Electromagnetic Heating reactor, catalytic tower and the fractionator that on this head tank, by pipeline, have successively, wherein this Electromagnetic Heating reactor, for its inner plastics of heating pyrolyze, makes its Pintsch process.This patent is by adopting electromagnetic induction heater to substitute traditional electric heater unit, and its heats is more all even obvious, and structure is also simpler.But because plasticizing process and the cracking process of plastics carries out in same reactor, for large batch of plastic cracking production process, plastics plasticizing and scission reaction are carried out in same reactor, its lytic effect is not ideal enough, working process is stable not, thereby has influence on the production efficiency of enterprise.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of simple in structure, easy to maintenance, and lytic effect is obvious, the plastic cracking equipment with electromagnetic induction heater that adopts plastics plasticizing and the process of splitting to separate.
For achieving the above object, technical scheme provided by the utility model is: a kind of plastic cracking equipment with electromagnetic induction heater, comprise support, hopper for plastics charging, plastics are sent into the pay-off in reactor and are respectively used to collect the phlegma after plastic cracking, the liquid recovery tank of gas and residue, gas recovery tank and carbon slag disposable box, also include and be respectively used to the first step reactor that is horizontal placement of plastics plasticizing and cracking and the second stage reactor of vertically placing, described first step reactor is connected by pipeline successively with second stage reactor, wherein first step reactor and reactor periphery, the second stage are respectively arranged with for heating the electromagnetic induction heater of its inner plastics.
Further, the inner chamber mid-way of described second stage reactor is provided with the breeze way for reducing the plastics flow velocity in plastifying state that one section of internal diameter dwindles.
Further, in the inner chamber upper port of described second stage reactor, be also provided with the gib block extending to inner chamber bottom direction.
Further, described first step reactor is also fixedly installed on support by least one group of supporting component; Described supporting component comprises supporting seat and friction top, this friction top is hinged with a mount pad on its one end, the contiguous block that this mount pad is fixedly connected with by its both sides is connected with supporting seat one end is fastening, the otic placode locking that the other end that the friction top the other end is corresponding with supporting seat is provided with is connected, and wherein said contiguous block in the vertical direction is provided with for regulating mobile waist-shaped hole.
Further, described first step reactor at least one end is provided with joint flange that can radiai adjustment, and wherein this joint flange end face is provided with three and is 120 ° of waist type connecting holes spaced apart.
The utility model is after having adopted such scheme, by employing, being respectively used to plastics plasticizing is connected with second stage reactor successively with the first step reactor of plastic cracking after plasticizing, on first step reactor and reactor outer face, the second stage, be provided with for heating the Electromagnetic Heating induction installation of inner plastics simultaneously, this structural arrangement makes plastics in the process of processing, plastics are first after plastics processing becomes liquid fluid, flow to again and in the reactor of the second stage, carry out cracking processing, wherein because plastics plasticizing is different with the needed Heating temperature of cracking, first step reactor and second stage reactor adopt independent Electromagnetic Heating induction installation to carry out heat treated, make its reaction treatment process of two stages more fully rationally, plastic cracking effect is more obvious, also reduced the power demand for Electromagnetic Heating induction installation simultaneously, reduced the production cost of enterprise.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the connecting flange structure schematic diagram that in the utility model, first step reactor port is connected with pipeline.
Fig. 3 is for supporting the supporting component structural representation of first step reactor in the utility model.
Fig. 4 is for supporting the supporting component STRUCTURE DECOMPOSITION schematic diagram of first step reactor in the utility model.
Fig. 5 is the cross section structure schematic diagram of second stage reactor in the utility model.
In figure: 1, support, 2, hopper, 3, pay-off, 4, liquid recovery tank, 5, gas recovery tank, 6, carbon slag disposable box, 7, first step reactor, 8-second stage reactor, 801-breeze way, 9, supporting component, 901, supporting seat, 9011, otic placode, 902, friction top, 903, mount pad, 9031, contiguous block, 10, joint flange, 11, waist type connecting hole.
Embodiment
Below in conjunction with specific embodiment, the utility model is described in further detail:
Shown in accompanying drawing 1, a kind of plastic cracking equipment with electromagnetic induction heater described in the present embodiment.Liquid recovery tank 4, gas recovery tank 5 and carbon slag disposable box 6 that this plastic cracking equipment comprises a fixed support 1, is positioned at plastics hopper 2, the pay-off 3 on support 1 and is respectively used to collect phlegma, gas and residue after plastic cracking.In addition, in this programme, take the reactor of processing for plastic cracking to be divided into two-stage reaction device according to plastic heating technological process, for the first step reactor 7 of plastics plastic phase with for the second stage reactor 8 in the plastic cracking stage after plastifying, wherein, in order to make in first step reactor 7 and second stage reactor 8 plastic heating effect even, in this programme, on first step reactor 7 and second stage reactor 8 outside surfaces, be provided with electromagnetic induction heater (not shown in FIG.).Because the electromagnetic induction coil uniform winding of electromagnetic induction heater is on the outer surface of first step reactor 7 and second stage reactor 8, make the plastics in first step reactor 7 and second stage reactor 8 be subject to thermal effect even, so plastic cracking effect is better, especially for large batch of plastic cracking production process, its advantage is more obviously outstanding.In addition, because the Heating temperature of plastics plasticizing process is generally 300 degrees Celsius, and temperature during plastic cracking is more than 500 degrees Celsius, take, according to needed temperature difference of the stage in plastic cracking treating processes, first step reactor 7 and second stage reactor 8 are set, can in different steps, select according to plastics the electromagnetic induction heater of corresponding power on the one hand, cost-saving, can avoid on the other hand the plasticizing of plastics in same reactor and plastic cracking inefficiency and cracking that cracking process causes simultaneously insufficient.
Concrete, first step reactor 7 is horizontal and is placed on support 1, and second stage reactor 8 is vertically installed on support 1, and wherein first step reactor 7 is successively connected by pipeline according to plastic cracking technique with second stage reactor 8.Wherein one end of first step reactor 7 is connected with the discharge end of hopper 2, its the other end is connected with this follow-up second stage reactor 8 by joint flange 10, pipeline, wherein pay-off 3 carries out plastics processing by the plastic conveying and plastic in hopper 2 to first step reactor 7, and pay-off 3 can be screw conveying device or piston driver.
Shown in accompanying drawing 2, because first step reactor 7 its axial lengths are longer, in actual installation process, depart from due to the port connecting hole that reactor making machining deviation causes unavoidably at its two ends, thereby make to install connection difficulty.In this programme, joint flange 10 adopts the structure formation that is provided with three 120 ° kidney-shaped connecting holes 11 spaced apart on end faces for this reason, can be so that first step reactor 7 be when be connected with pipeline by this joint flange 10, and it is radially adjustable, makes easier for installation.
Shown in accompanying drawing 1,3 and 4, first step reactor 7 is also provided with at least one group for supporting the supporting component 9 of fixed action.Supporting component 9 comprises supporting seat 901 and friction top 902, on these friction top 902 its one end, be hinged with a mount pad 903, the contiguous block 9031 that this mount pad 903 is fixedly connected with by its both sides and fastening being connected of supporting seat 901 one end, otic placode 9011 lockings that the other end that friction top 902 the other ends are corresponding with supporting seat 901 is provided with are connected, and concrete is hinged by both for passing through proficiency latch.Adopt the structure formation of this turning unlatching, can be so that the installation of first step reactor 7 and inspection operation be convenient.In addition, for this supporting component 9 has adaptability better, it can also carry out the fine setting of vertical direction, and concrete is exactly by being provided with for regulating mobile waist-shaped hole at contiguous block 9031 in the vertical directions.
Participate in shown in accompanying drawing 5, for make to flow into the plastic heating in plastifying liquid state in second stage reactor 8 more all even fully, in the upper port of second stage reactor 8, be provided with the gib block (not shown in FIG.) extending to low side.In addition, in order further to make the plastic cracking in plastifying state more fully complete, second stage reactor 8 mid-ways in this programme are the breeze way 801 that one section of internal diameter dwindles, owing to being full of liquid plastics in second stage reactor 8 inner chambers within the unit time, and by the breeze way 801 that one section of internal diameter dwindles is set in the reactor inner chamber of the second stage, can slow down so that flow into its velocity of flow of liquid plastic of this breeze way 801 in the unit time, therefore extended its heat-up time, also just make plastic cracking more abundant.
In sum, this programme is by different with the needed Heating temperature of cracking according to plastics plasticizing, be provided with first step reactor and second stage reactor, and both adopt independent Electromagnetic Heating induction installation to carry out heat treated, make its reaction treatment process of two stages more fully rationally, plastic cracking effect is more obvious, has also reduced the power demand for Electromagnetic Heating induction installation simultaneously, has reduced the production cost of enterprise.
The examples of implementation of the above are only the preferred embodiment of the utility model, not with this, limit practical range of the present utility model, therefore the variation that all shapes according to the utility model, principle are done all should be encompassed in protection domain of the present utility model.
Claims (5)
1. the plastic cracking equipment with electromagnetic induction heater, comprise support (1), hopper (2) for plastics charging, plastics are sent into the pay-off (3) in reactor and are respectively used to collect the phlegma after plastic cracking, the liquid recovery tank of gas and residue (4), gas recovery tank (5) and carbon slag disposable box (6), it is characterized in that: also include and be respectively used to the first step reactor (7) that is horizontal placement of plastics plasticizing and cracking and the second stage reactor (8) of vertically placing, described first step reactor (7) is connected by pipeline successively with second stage reactor (8), wherein first step reactor (7) and second stage reactor (8) periphery are respectively arranged with for heating the electromagnetic induction heater of its inner plastics.
2. a kind of plastic cracking equipment with electromagnetic induction heater according to claim 1, is characterized in that: the inner chamber mid-way of described second stage reactor (8) is provided with the breeze way (801) for reducing the plastics flow velocity in plastifying state that one section of internal diameter dwindles.
3. a kind of plastic cracking equipment with electromagnetic induction heater according to claim 2, is characterized in that: in the inner chamber upper port of described second stage reactor (8), be also provided with the gib block extending to inner chamber bottom direction.
4. a kind of plastic cracking equipment with electromagnetic induction heater according to claim 1, is characterized in that: described first step reactor (7) is also fixedly installed on support (1) by least one group of supporting component (9); Described supporting component (9) comprises supporting seat (901) and friction top (902), this friction top (902) is hinged with a mount pad (903) on its one end, the contiguous block (9031) that this mount pad (903) is fixedly connected with by its both sides and supporting seat (901) fastening being connected of one end, otic placode (9011) locking that the other end that friction top (902) the other end is corresponding with supporting seat (901) is provided with is connected, and wherein said contiguous block (9031) in the vertical direction is provided with for regulating mobile waist-shaped hole.
5. a kind of plastic cracking equipment with electromagnetic induction heater according to claim 1, it is characterized in that: described first step reactor (7) at least one end is provided with joint flange (10) that can radiai adjustment, wherein this joint flange (10) end face is provided with three and is 120 ° of waist type connecting holes (11) spaced apart.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420374454.0U CN203976723U (en) | 2014-07-08 | 2014-07-08 | A kind of plastic cracking equipment with electromagnetic induction heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420374454.0U CN203976723U (en) | 2014-07-08 | 2014-07-08 | A kind of plastic cracking equipment with electromagnetic induction heater |
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| Publication Number | Publication Date |
|---|---|
| CN203976723U true CN203976723U (en) | 2014-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420374454.0U Expired - Fee Related CN203976723U (en) | 2014-07-08 | 2014-07-08 | A kind of plastic cracking equipment with electromagnetic induction heater |
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| CN (1) | CN203976723U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107286967A (en) * | 2017-08-14 | 2017-10-24 | 山东艾欧特投资集团有限公司 | One kind circulation pyrolysis furnace |
| CN109718737A (en) * | 2019-03-25 | 2019-05-07 | 广东洁冠能源科技有限公司 | Heat phase transformation reaction kettle |
-
2014
- 2014-07-08 CN CN201420374454.0U patent/CN203976723U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107286967A (en) * | 2017-08-14 | 2017-10-24 | 山东艾欧特投资集团有限公司 | One kind circulation pyrolysis furnace |
| CN107286967B (en) * | 2017-08-14 | 2024-01-12 | 山东锂想新能源科技有限公司 | Circulation pyrolysis furnace |
| CN109718737A (en) * | 2019-03-25 | 2019-05-07 | 广东洁冠能源科技有限公司 | Heat phase transformation reaction kettle |
| CN109718737B (en) * | 2019-03-25 | 2024-10-18 | 广东洁冠科技有限公司 | Heating phase change reaction kettle |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141203 Termination date: 20170708 |