CN203973798U - A kind of novel duplex laboratory mixer - Google Patents
A kind of novel duplex laboratory mixer Download PDFInfo
- Publication number
- CN203973798U CN203973798U CN201420432404.3U CN201420432404U CN203973798U CN 203973798 U CN203973798 U CN 203973798U CN 201420432404 U CN201420432404 U CN 201420432404U CN 203973798 U CN203973798 U CN 203973798U
- Authority
- CN
- China
- Prior art keywords
- rotor
- meshing
- output shaft
- tangent line
- reversing arrangement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/748—Plants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7466—Combinations of similar mixers
Abstract
The utility model relates to a kind of novel duplex laboratory mixer, comprises motor, motor base, frame, deceleration reversing arrangement, tangent type rotator banburying device, meshing rotor banburying device, power shaft shaft coupling, tangent line rotor-end shaft coupling, meshing rotors end shaft coupling; Described motor is fixed on independent dismountable described motor base, is convenient to transportation and lifting; Described deceleration reversing arrangement is by described power shaft shaft coupling and described motor direct connection; Described deceleration reversing arrangement is by described power shaft shaft coupling and described motor direct connection; Described tangent type rotator banburying device and described meshing rotor banburying device are distributed in the both sides of described deceleration reversing arrangement; The utility model is simple in structure, low cost of manufacture, and floor space is little, easy for installation, and the existing tangent type rotator banburying device that mixing behavior contrast is accurately easily gone has again meshing rotor banburying device, has greatly improved operating efficiency.
Description
technical field
The utility model relates to rubber plastic processing equipment field, is specifically related to a kind of novel duplex laboratory mixer.
Background technology
In the research of rubber plastic experimental formula and performance test, need to use banbury.The laboratory mixer that at present rubber plastic industry is used has two kinds of the laboratory mixer of tangent type rotator and the laboratory mixers of meshing rotor, according to the needs of calendering process, the laboratory mixer of two kinds of forms all needs application simultaneously, and both carry out mixing behavior contrast again simultaneously.Different due to the version of the banbury of tangent type rotator and the banbury of meshing rotor, cannot realize exchange between the laboratory mixer rotor of two kinds of forms.The shortcomings such as use two laboratory mixer costs of manufacture high, floor space is large simultaneously, and laboratory is installed and used range limited, and mixing behavior contrast is limited.
summary of the invention
In order to overcome prior art deficiency, the utility model has been proposed.It is a kind of simple in structure that the utility model provides, low cost of manufacture, and floor space is little, easy for installation, and the existing tangent type rotator banburying device that mixing behavior contrast is accurately easily gone has again the novel duplex laboratory mixer of meshing rotor banburying device.
The technical scheme that the utility model adopts is as follows:
A novel duplex laboratory mixer, comprises motor, motor base, frame, deceleration reversing arrangement, tangent type rotator banburying device, meshing rotor banburying device, power shaft shaft coupling, tangent line rotor-end shaft coupling, meshing rotors end shaft coupling; Described motor is fixed on independent dismountable described motor base, is convenient to transportation and lifting; Described deceleration reversing arrangement is by described power shaft shaft coupling and described motor direct connection; Described tangent type rotator banburying device and described meshing rotor banburying device are distributed in the both sides of described deceleration reversing arrangement.
Further, described deceleration reversing arrangement comprises: power shaft, tangent line rotor-end output shaft, meshing rotors end output shaft, changement, changement shift fork, tumbler gear, turning cylinder, bevel gear, reduction gearing, tangent line rotor-end gear, meshing rotors end tooth wheel; Described tangent line rotor-end output shaft and described meshing rotors end output shaft coaxial line, the axis of described power shaft is vertical with the axis of described meshing rotors end output shaft with described tangent line rotor-end output shaft, and described tangent line rotor-end output shaft and described meshing rotors end output shaft are distributed in the power shaft left and right sides; Described bevel gear is connected with described power shaft, described bevel gear and the engagement of described reduction gearing, described reduction gearing and the engagement of described tumbler gear, described tumbler gear and described turning cylinder pass through spline joint, described tumbler gear can slide under the stirring of described changement shift fork on described turning cylinder, and described tumbler gear is by described changement shift fork and described tangent line rotor-end gear or the engagement of described meshing rotors end tooth wheel.The tangent line rotor-end output shaft of described deceleration reversing arrangement drives described tangent type rotator banburying device by described tangent line rotor-end shaft coupling; The meshing rotors end output shaft of described deceleration reversing arrangement drives described meshing rotor banburying device by described end of engagement rotor coupling;
Further, described a kind of novel duplex experiment banburying also comprises a hydraulic system, temperature control system, electric control system and commutation detection system.
Further, the commutation of described deceleration reversing arrangement can realize by four kinds of forms: the one, and by being arranged on the handle of changement output shaft, artificial turning handle drives changement to realize commutation; The 2nd, the output shaft by rotary cylinder direct connection at changement, cylinder rotarilys actuate changement and realizes commutation; The 3rd, by air cylinder driven tooth bar, rack drives is arranged on the gear drive changement of changement output shaft and realizes commutation; The 4th, by Driven by Hydraulic Cylinder tooth bar, rack drives is arranged on the gear drive changement of changement output shaft and realizes commutation.
The operation principle of the utility model deceleration reversing arrangement, concrete steps are as follows: power shaft is realized transmission direction by a pair of bevel gear the conversion of vertical direction; Bevel gear drives reduction gearing to realize first order deceleration; Reduction gearing coaxially drives tumbler gear, is spline joint between tumbler gear and turning cylinder, and tumbler gear can slide under the stirring of changement on turning cylinder; When changement dials to tangent line rotor-end gear by tumbler gear, realize tumbler gear and the engagement of tangent line rotor-end gear, tumbler gear drives tangent line rotor-end gear to realize the output of commutation and transmission, realizes the second level simultaneously and slows down, and completes the commutation of slowing down; When changement dials to meshing rotors end tooth wheel by tumbler gear, realize tumbler gear and the engagement of meshing rotors end tooth wheel, tumbler gear drives meshing rotors end tooth wheel to realize the output of commutation and transmission, realizes the second level simultaneously and slows down, and completes the commutation of slowing down.
Operation principle of the present utility model, concrete steps are as follows: open electric control system, when needs carry out tangent type rotator banburying experiment, first utilize changement to push tumbler gear to tangent line rotor-end, tumbler gear drives tangent line rotor-end gear driven tangent line rotor-end output shaft rotation, then the pipe valve of hydraulic system and temperature control system is switched to tangent type rotator banburying device, again electric control system is switched to tangent type rotator banburying apparatus system, commutation detection system detects and is switched to behind tangent type rotator banburying device position, can carry out banburying experiment according to the operation requirements of tangent type rotator banbury, when needs carry out meshing rotor banburying experiment, first utilize changement to push tumbler gear to meshing rotors end, tumbler gear drives meshing rotors end gear driven meshing rotors end output shaft rotation, then the pipe valve of hydraulic system and temperature control system is switched to meshing rotor banburying device, again electric control system is switched to meshing rotor banburying apparatus system, commutation detection system detects and is switched to behind meshing rotor banburying device position, can carry out banburying experiment according to the operation requirements of meshing rotor banbury.
Two laboratory mixer banburies of the utility model and existing employing are compared, and the beneficial effect that can obtain is:
1, cost of manufacture is low, and energy consumption is little, and floor space reduces, easy to install;
2,, under equivalent environment, same drive system, identical control system, can carry out the mixing behavior contrast of accurate not isomorphism type rotor.
Accompanying drawing explanation
Fig. 1 is tomograph of the present utility model;
Fig. 2 is front view of the present utility model;
Fig. 3 is top view of the present utility model;
Fig. 4 is the top view of deceleration reversing arrangement of the present utility model;
Fig. 5 is the front view of deceleration reversing arrangement of the present utility model.
In figure: 1-tangent type rotator banburying device; 2-tangent line rotor-end shaft coupling; 3-deceleration reversing arrangement; 4-changement; 5-power shaft shaft coupling; 6-motor; 7-meshing rotors end shaft coupling; 8-meshing rotor banburying device; 9-frame; 10-motor base; 11-power shaft; 12-bevel gear; 13-reduction gearing; 14-meshing rotors end output shaft; 15-tumbler gear; 16-tangent line rotor-end output shaft; 17-changement output shaft; 18-changement shift fork; 19-tangent line rotor-end gear; 20-meshing rotors end tooth wheel; 21-turning cylinder; 22-temperature control system; 23-hydraulic system; 24-electric control system; The 25-detection system that commutates.
the specific embodiment
Below in conjunction with accompanying drawing, concrete enforcement of the present utility model is further described.
As shown in Figures 1 to 5, the utility model comprises motor 6, motor base 10, frame 9, deceleration reversing arrangement 3, tangent type rotator banburying device 1, meshing rotor banburying device 8, power shaft shaft coupling 5, changement output shaft 17, tangent line rotor-end shaft coupling 2, meshing rotors end shaft coupling 7; Described motor 6 is fixed on independent dismountable motor base 10, is convenient to transportation and lifting; Described deceleration reversing arrangement 3 is by described power shaft shaft coupling 5 and described motor 6 direct connections; Described tangent type rotator banburying device 1 and described meshing rotor banburying device 8 are distributed in the both sides of described deceleration reversing arrangement 3; Described deceleration reversing arrangement 3 comprises: power shaft 11, tangent line rotor-end output shaft 16, meshing rotors end output shaft 14, changement 4, changement shift fork 18, tumbler gear 15, turning cylinder 21, bevel gear 12, reduction gearing 13, tangent line rotor-end gear 19, meshing rotors end tooth wheel 20; Described tangent line rotor-end output shaft 16 and described meshing rotors end output shaft 14 coaxial lines, described power shaft 11 axis are vertical with described meshing rotors end output shaft 14 axis with described tangent line rotor-end output shaft 16, and described tangent line rotor-end output shaft 16 is distributed in power shaft 11 left and right sides with described meshing rotors end output shaft 14; Described bevel gear 12 is connected with described power shaft 11, described bevel gear 12 and described reduction gearing 13 engagements, described reduction gearing 13 and described tumbler gear 15 engagements, described tumbler gear 15 passes through spline joint with described turning cylinder 21, described tumbler gear 15 can slide under the stirring of described changement shift fork 18 on described turning cylinder 21, and described tumbler gear 15 is by described changement shift fork 18 and described tangent line rotor-end gear 19 or 20 engagements of described meshing rotors end tooth wheel.The tangent line rotor-end output shaft 16 of described deceleration reversing arrangement 3 drives described tangent type rotator banburying device 1 by described tangent line rotor-end shaft coupling 2; The meshing rotors end output shaft 14 of described deceleration reversing arrangement 3 drives described meshing rotor banburying device 8 by described meshing rotors end shaft coupling 7.
As shown in Figures 1 to 5, the utility model also relates to a kind of operating procedure of novel duplex laboratory mixer: open electric control system 24, when needs carry out tangent type rotator banburying experiment, first utilize changement 4 to push tumbler gear 15 to tangent line rotor-end, tumbler gear 15 drives tangent line rotor-end gear 19 to drive tangent line rotor-end output shaft 16 to rotate, then the pipe valve of hydraulic system 23 and temperature control system 22 is switched to tangent type rotator banburying device 1, again electric control system 24 is switched to tangent type rotator banburying device 1, commutation detection system 25 detects and is switched to after 1, tangent type rotator banburying device, can carry out banburying experiment according to the operation requirements of tangent type rotator banbury, when needs carry out meshing rotor banburying experiment, first utilize changement 4 to push tumbler gear 15 to meshing rotors end, tumbler gear 15 drives meshing rotors end tooth wheel 20 to drive meshing rotors end output shaft 14 to rotate, then the pipe valve of hydraulic system 23 and temperature control system 22 is switched to meshing rotor banburying device 8, again electric control system 24 is switched to meshing rotor banburying device 8, commutation detection system 25 detects and is switched to after 8, meshing rotor banburying device, can carry out banburying experiment according to the operation requirements of meshing rotor banbury.
Claims (2)
1. a novel duplex laboratory mixer, is characterized in that: comprise motor, motor base, frame, deceleration reversing arrangement, tangent type rotator banburying device, meshing rotor banburying device, power shaft shaft coupling, tangent line rotor-end shaft coupling, meshing rotors end shaft coupling; Described motor is fixed on independent dismountable described motor base; Described deceleration reversing arrangement is by described power shaft shaft coupling and described motor direct connection; Described tangent type rotator banburying device and described meshing rotor banburying device are distributed in the both sides of described deceleration reversing arrangement; Deceleration reversing arrangement comprises power shaft, tangent line rotor-end output shaft, meshing rotors end output shaft, changement, changement shift fork, tumbler gear, turning cylinder, bevel gear, reduction gearing, tangent line rotor-end gear, meshing rotors end tooth wheel, described tangent line rotor-end output shaft and described meshing rotors end output shaft coaxial line, the axis of described power shaft is vertical with the axis of described meshing rotors end output shaft with described tangent line rotor-end output shaft, and described tangent line rotor-end output shaft and described meshing rotors end output shaft are distributed in the power shaft left and right sides; Described bevel gear is connected with described power shaft, described bevel gear and the engagement of described reduction gearing, described reduction gearing and the engagement of described tumbler gear, described tumbler gear and described turning cylinder are by spline joint, and described tumbler gear is by described changement shift fork and described tangent line rotor-end gear or the engagement of described meshing rotors end tooth wheel.
2. novel duplex laboratory mixer as claimed in claim 1, is characterized in that: the tangent line rotor-end output shaft of described deceleration reversing arrangement drives described tangent type rotator banburying device by described tangent line rotor-end shaft coupling; The meshing rotors end output shaft of described deceleration reversing arrangement drives described meshing rotor banburying device by described meshing rotors end shaft coupling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420432404.3U CN203973798U (en) | 2014-08-02 | 2014-08-02 | A kind of novel duplex laboratory mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420432404.3U CN203973798U (en) | 2014-08-02 | 2014-08-02 | A kind of novel duplex laboratory mixer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203973798U true CN203973798U (en) | 2014-12-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420432404.3U Active CN203973798U (en) | 2014-08-02 | 2014-08-02 | A kind of novel duplex laboratory mixer |
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| Country | Link |
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| CN (1) | CN203973798U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104175410A (en) * | 2014-08-02 | 2014-12-03 | 青岛科高橡塑机械技术装备有限公司 | Novel dual experimental mixer |
-
2014
- 2014-08-02 CN CN201420432404.3U patent/CN203973798U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104175410A (en) * | 2014-08-02 | 2014-12-03 | 青岛科高橡塑机械技术装备有限公司 | Novel dual experimental mixer |
| CN104175410B (en) * | 2014-08-02 | 2017-02-15 | 盐城科高机电技术装备有限公司 | Dual experimental mixer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |