Electricity direct-drive type forcing press linear electric motors
Technical field
The present invention relates to phase asynchronous linear electric motors manufacturing technology field.
Background technology
Forcing press in national every profession and trade application is generally fluid pressure type at present, so formed and be also hydraulic press by threephase asynchronous machine, hydraulic pump, hydraulic oil container, electro hydraulic valve, hydraulic cylinder, fluid pressure line and electric-control system.The defect equipment of this equipment is complicated, every several years, just need to change hydraulic seal and hydraulic oil, and maintenance cost is high.If whole system has some leakage of oil meetings to pollute, especially in food service industry, there is potential safety hazard.Generally when hydraulic press pressure head does not move, driven by motor hydraulic pump is in no-load running, and hydraulic oil does not do work, and by overflow valve, flows back to fuel tank, waste electric energy.
Along with scientific and technical development, the application of high thrust linear electric motors constantly expands, aircraft catapult from aircraft carrier is more and more wider to the linear drives application of high ferro in all parts of the country and various lathes, at present the hydraulic press of existing structure exists under the situation of more defect, on market in the urgent need to a kind of high thrust, electric direct-drive type forcing press that self-cleaning is good, energy-efficient.
Summary of the invention
The purpose of this utility model is to provide a kind of electric direct-drive type forcing press linear electric motors, when solving the use that traditional forcing press exists high, the easy oil leakage of maintenance cost, noise greatly, the technical problem such as not energy-conservation.
In order to realize foregoing invention object, the utility model adopts following technical scheme:
Electricity direct-drive type forcing press linear electric motors, comprise the electric direct-drive type forcing press linear motor stator electric (2) that is fixed on hydropress frame (1), are fixed on two pairs of slide blocks (3) on stator (2), are fixed on disk type electromagnetic clutch (4) on stator (2), are fixed on safety anti-falling device (5), the pair of tracks (6) matching with slide block (3) on stator (2), are fixed on the mover (7) that track (6) moves up and down with respect to stator (2) and are fixed on the brake assemblies (8) on mover (7); The assembly of mover (7), track (6) and brake assemblies (8) component movement; Stator (2) is comprised of three-phase winding iron core and the iron-core coil of two groups of symmetries, and described mover (7) is between the three-phase winding iron core and iron-core coil of two groups of symmetries; Coil passes to three-phase alternating current and in stator winding, produces travelling-magnetic-field; Mover (7) is comprised of mover iron core, two-sided mouse cage winding; While cutting the travelling-magnetic-field magnetic line of force when stator travelling-magnetic-field and mover have relative motion in mover winding, produce tangential electromagnetic force; Stroke two ends at mover (7) are provided with limit switch.
Mover (7) does reciprocating linear motion with respect to stator (2), and its stroke is determined by mover (7) length.
The power supply that passes into the three-phase alternating current of stator winding coil is that frequency and current effective value are controlled.
Be fixed on stator (2) top two cover disc type electromagnetic clutchs (4), be fixed on stator (2) top and become the two cover safety anti-falling devices (5) that diagonal angle installs with two cover disc type electromagnetic clutchs and be fixed on brake assemblies (8) the composition stall guard system on mover (7).
Three-phase stator winding is to drive by a servo controller.
The utlity model has efficient, high thrust (can reach 100KN), oil-proof, noise is low, the advantage such as energy-conservation.
Accompanying drawing explanation
Fig. 1 is the front view of structural representation of the present utility model.
Fig. 2 is the left view of structural representation of the present utility model.
Fig. 3 is the top view of structural representation of the present utility model.
Fig. 4 is that the A-A of the utility model Fig. 1 analyses and observe.
Fig. 5 is space frame structure schematic diagram of the present utility model.
Embodiment
Structure of the present utility model is referring to Fig. 1,2,3,4,5.By being fixed on electric direct-drive type forcing press linear motor stator electric (2) on hydropress frame (1), be fixed on two pairs of slide blocks (3) on stator (2), be fixed on disk type electromagnetic clutch (4) on stator (2), be fixed on safety anti-falling device (5), the pair of tracks (6) matching with slide block (3) on stator (2), be fixed on the mover (7) that track (6) moves up and down with respect to stator (2) and the brake assemblies (8) being fixed on mover (7) forms; The assembly of mover (7), track (6) and brake assemblies (8) component movement, under the control of track (6) and slide block (3), move up and down, the hydraulic cylinder that is equivalent to hydraulic system, has fully phased out hydraulic pump, hydraulic oil container, electro hydraulic valve, hydraulic cylinder, fluid pressure line and hydraulic pressure wet goods.
Stator (2) is comprised of three-phase winding iron core and the iron-core coil of two groups of symmetries, and described mover (7) is between the three-phase winding iron core and iron-core coil of two groups of symmetries; Coil passes to three-phase alternating current and in stator winding, produces travelling-magnetic-field; Mover (7) is comprised of mover iron core, two-sided mouse cage winding; When stator travelling-magnetic-field and mover have relative motion, (while having slip) cuts the travelling-magnetic-field magnetic line of force in mover winding, the two-sided mouse cage winding of mover sliver will produce induced potential and electric current, the electric current of all slivers and air gap magnetic field interaction, just produce tangential electromagnetic force, be up to 100KN.Stroke two ends at mover (7) are provided with limit switch.
Slide block described in the utility model (3), electromagnetic clutch (4), safety anti-falling device (5), track (6), be outsourcing piece.Hydropress frame (1) is the member of conventional forcing press.
The two cover disc type electromagnetic clutchs (4) that are fixed on stator (2) top be electric release, without electric brake structure, be fixed on two cover safety anti-falling devices (5) of stator (2) top and be fixed on the upper brake assemblies of mover (7) and form stall guard system.When electric direct-drive type forcing press linear electric motors are not worked, disc type electromagnetic clutch (4) no power does not make mover (7) locking guarantee that it does not fall.Other equal no powers in any position, realize energy-conservation;
When electric direct-drive type forcing press linear electric motors work declines, first give the three-phase alternating current of the logical certain electric current of three phase windings of stator (2), make it produce power upwards, can overcome mover (7) deadweight, under the effect of electromagnetism, keep mover (7) relatively stable, then giving disk type electromagnetic clutch (4) electricity, is the electric energy feedback to power-supply system when mover is transferred.If surpass setting speed 0.3-0.5 meter per second at the situation lowering velocity to electrical network feedback, disk type electromagnetic clutch (4) dead electricity brake automatically, even if disk type electromagnetic clutch (4) lost efficacy, when mover (7) lowering velocity surpasses 0.67 meter per second, being arranged in addition safety anti-falling device (5) action being in time fixed on stator (2) locks mover (7), at this moment needing people is that release can be cancelled locking, determines safety; When touching by pressure object, the movement velocity of mover (7) can decline, the slip meeting of at this moment producing travelling-magnetic-field and mover (7) in stator (2) winding increases, thereby increased the electric current of stator (2) three phase windings, realized maximum thrust 100KN.Can keep this electric current no longer to increase reaching maximum current Time Controller, guarantee that motor winding can not burn.
When rising, electric direct-drive type forcing press linear electric motors work first to three phase windings of stator (2), leads to the three-phase alternating current of certain electric current, make it produce power upwards, can overcome mover (7) deadweight, under the effect of electromagnetism, keep mover (7) relatively stable, then give disk type electromagnetic clutch (4) electricity, it is discharged, and the electric current that then now increases by three phase windings of stator (2) makes it by certain speed, rise.
No matter be at lower liter and corresponding limit switch action while dropping to extreme position, all can make disk type electromagnetic clutch (4) and stator winding dead electricity lock.