CN203948272U - A kind of pump energy saving arrangements for speed regulation - Google Patents

A kind of pump energy saving arrangements for speed regulation Download PDF

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Publication number
CN203948272U
CN203948272U CN201420413923.5U CN201420413923U CN203948272U CN 203948272 U CN203948272 U CN 203948272U CN 201420413923 U CN201420413923 U CN 201420413923U CN 203948272 U CN203948272 U CN 203948272U
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China
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permanent magnet
chip microcomputer
signal
water pump
flow
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Expired - Lifetime
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CN201420413923.5U
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Chinese (zh)
Inventor
朱广辉
夏云清
张彦烨
何娟
柳微舒
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Xiangtan Electric Manufacturing Co Ltd
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Xiangtan Electric Manufacturing Co Ltd
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Abstract

本实用新型涉及一种水泵节能调速装置,其包括电机、水泵、流量传感器、永磁调速器、转矩传感器、单片机,永磁调速器的机械输入端与电机输出端连接,永磁调速器的机械输出端与转矩传感器的一端相连,转矩传感器的另一端与水泵相连,流量传感器用于实时监测水泵的流量,转矩传感器的转矩信号和流量传感器的流量信号传递给单片机,永磁调速器与单片机通过信号线连接,单片机将接收到的转矩信号和流量信号通过运算后将调速信号传递给永磁调速装置,同时永磁调速装置将实际运转速度信号反馈给单片机。本实用新型利用永磁调速器自适应调节电机的输出转矩,从而实现负载输出速度的控制,减小电机能耗。永磁调速器属于机械装置,调速范围大。

The utility model relates to an energy-saving speed regulating device for a water pump, which comprises a motor, a water pump, a flow sensor, a permanent magnet governor, a torque sensor and a single-chip microcomputer. The mechanical input end of the permanent magnet governor is connected with the output end of the motor, and the permanent magnet The mechanical output end of the governor is connected to one end of the torque sensor, and the other end of the torque sensor is connected to the water pump. The flow sensor is used to monitor the flow of the water pump in real time. The torque signal of the torque sensor and the flow signal of the flow sensor are transmitted to The single-chip microcomputer, the permanent magnet speed controller and the single-chip microcomputer are connected through the signal line, and the single-chip computer transmits the speed control signal to the permanent magnet speed control device after calculating the received torque signal and flow signal, and the permanent magnet speed control device transmits the actual operating speed The signal is fed back to the microcontroller. The utility model utilizes the permanent magnet governor to self-adjust the output torque of the motor, thereby realizing the control of the output speed of the load and reducing the energy consumption of the motor. The permanent magnet governor is a mechanical device with a wide range of speed regulation.

Description

一种水泵节能调速装置A water pump energy-saving speed regulating device

技术领域 technical field

本实用新型涉及一种水泵节能调速装置。 The utility model relates to an energy-saving speed regulating device for a water pump.

背景技术 Background technique

目前,水泵一般是根据工作机组满负荷工作状态下所需功率来选型的。实际工作情况中,水泵通常不是总在满负荷状态下运行,因此需改变水泵流量适应实际需求。变频调速技术是当前应用最广泛的水泵节能调速技术,这种调速装置虽然使电机能根据水泵的流量进行调速,但是变频器属于电气设备,需要较大的安装空间,并且会产生谐波危害,维护成本也较高,而且变频器不能在低速下运行,调速范围受影响。 At present, water pumps are generally selected according to the power required by the working unit at full load. In actual working conditions, the water pump usually does not always run at full load, so it is necessary to change the flow rate of the water pump to meet the actual demand. Frequency conversion speed regulation technology is currently the most widely used energy-saving speed regulation technology for water pumps. Although this speed regulation device enables the motor to adjust the speed according to the flow of the pump, the frequency converter is an electrical device that requires a large installation space and will generate Harmonic harm, maintenance cost is also high, and the frequency converter cannot run at low speed, and the speed regulation range is affected.

实用新型内容 Utility model content

本实用新型的目的在于克服以上缺陷,提供一种结构简单、安装空间小、易维护、调速范围宽的水泵节能调速装置。 The purpose of the utility model is to overcome the above defects and provide an energy-saving speed regulating device for water pumps with simple structure, small installation space, easy maintenance and wide speed regulating range.

本实用新型的技术方案是:一种水泵节能调速装置,其包括电机、水泵、流量传感器,还包括永磁调速器、转矩传感器、单片机,永磁调速器的机械输入端与电机输出端连接,永磁调速器的机械输出端与转矩传感器的一端相连,转矩传感器的另一端与水泵相连,流量传感器用于实时监测水泵的流量,转矩传感器的转矩信号和流量传感器的流量信号传递给单片机,永磁调速器与单片机通过信号线连接,单片机将接收到的转矩信号和流量信号通过运算后将调速信号传递给永磁调速装置,同时永磁调速装置将实际运转速度信号反馈给单片机。 The technical scheme of the utility model is: an energy-saving speed regulating device for a water pump, which includes a motor, a water pump, a flow sensor, a permanent magnet governor, a torque sensor, a single-chip microcomputer, a mechanical input terminal of the permanent magnet governor and a motor The output end connection, the mechanical output end of the permanent magnet governor is connected to one end of the torque sensor, the other end of the torque sensor is connected to the water pump, the flow sensor is used to monitor the flow of the water pump in real time, the torque signal of the torque sensor and the flow rate The flow signal of the sensor is transmitted to the single-chip microcomputer, and the permanent magnet governor is connected with the single-chip microcomputer through the signal line. The speed device feeds back the actual running speed signal to the microcontroller.

为了调节方便,还包括遥控器,所述遥控器与单片机通过无线连接,遥控器远程给单片机发送控制指令,并实时监测单片机的运行参数。  For the convenience of adjustment, a remote controller is also included. The remote controller is wirelessly connected to the single-chip microcomputer. The remote controller remotely sends control instructions to the single-chip microcomputer and monitors the operating parameters of the single-chip microcomputer in real time. the

本实用新型的技术效果是:永磁调速器与单片机通过信号线连接,根据单片机的指令,永磁调速器自适应调节电机的输出转矩,从而实现负载输出速度的控制,减小电机能耗。永磁调速器属于机械装置,需要的安装空间小,对环境无危害,能实现无极平滑调速,且调速范围大。 The technical effect of the utility model is: the permanent magnet governor is connected with the single-chip microcomputer through the signal line, and according to the instructions of the single-chip microcomputer, the permanent magnet governor adaptively adjusts the output torque of the motor, thereby realizing the control of the output speed of the load and reducing the output torque of the motor. energy consumption. The permanent magnet speed governor is a mechanical device, which requires a small installation space, has no harm to the environment, can realize stepless smooth speed regulation, and has a large speed regulation range.

附图说明 Description of drawings

图1是本实用新型的原理图。 Fig. 1 is a schematic diagram of the utility model.

具体实施方式 Detailed ways

下面结合附图和实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with drawings and embodiments.

参照附图,一种水泵节能调速装置,其包括电机1、水泵4、流量传感器5,还包括永磁调速器2、转矩传感器3、单片机6、遥控器7,永磁调速器2的机械输入端与电机1输出端连接,永磁调速器2的机械输出端与转矩传感器3的一端相连,转矩传感器3的另一端与水泵4相连,在水泵4上设有流量传感器5,流量传感器5用于实时监测水泵4的流量,转矩传感器3的转矩信号和流量传感器5的流量信号传递给单片机6,永磁调速器2与单片机6通过信号线连接,单片机6将接收到的转矩信号和流量信号通过运算后将调速信号传递给永磁调速装置2,同时永磁调速装置2将实际运转速度信号反馈给单片机6,所述遥控器7与单片机6通过无线连接,遥控器7远程给单片机6发送控制指令,并实时监测单片机6的运行参数。 Referring to the accompanying drawings, a water pump energy-saving speed control device, which includes a motor 1, a water pump 4, a flow sensor 5, and also includes a permanent magnet governor 2, a torque sensor 3, a single-chip microcomputer 6, a remote controller 7, and a permanent magnet governor The mechanical input end of 2 is connected to the output end of motor 1, the mechanical output end of permanent magnet governor 2 is connected to one end of torque sensor 3, the other end of torque sensor 3 is connected to water pump 4, and the flow rate is set on water pump 4 The sensor 5 and the flow sensor 5 are used to monitor the flow of the water pump 4 in real time. The torque signal of the torque sensor 3 and the flow signal of the flow sensor 5 are transmitted to the single-chip microcomputer 6. The permanent magnet governor 2 is connected with the single-chip microcomputer 6 through a signal line, and the single-chip microcomputer 6. After the received torque signal and flow signal are calculated, the speed control signal is transmitted to the permanent magnet speed control device 2. At the same time, the permanent magnet speed control device 2 feeds back the actual operating speed signal to the single chip microcomputer 6. The remote controller 7 and The single-chip microcomputer 6 is connected wirelessly, and the remote controller 7 remotely sends control instructions to the single-chip microcomputer 6, and monitors the operating parameters of the single-chip microcomputer 6 in real time.

Claims (2)

1.一种水泵节能调速装置,其包括电机、水泵、流量传感器,其特征在于,还包括永磁调速器、转矩传感器、单片机,永磁调速器的机械输入端与电机输出端连接,永磁调速器的机械输出端与转矩传感器的一端相连,转矩传感器的另一端与水泵相连,流量传感器用于实时监测水泵的流量,转矩传感器的转矩信号和流量传感器的流量信号传递给单片机,永磁调速器与单片机通过信号线连接,单片机将接收到的转矩信号和流量信号通过运算后将调速信号传递给永磁调速装置,同时永磁调速装置将实际运转速度信号反馈给单片机。 1. A kind of water pump energy-saving speed regulating device, it comprises motor, water pump, flow sensor, is characterized in that, also comprises permanent magnet governor, torque sensor, single-chip microcomputer, the mechanical input end of permanent magnet governor and motor output terminal Connection, the mechanical output end of the permanent magnet governor is connected to one end of the torque sensor, the other end of the torque sensor is connected to the water pump, the flow sensor is used to monitor the flow of the water pump in real time, the torque signal of the torque sensor and the flow sensor The flow signal is transmitted to the single-chip microcomputer, and the permanent magnet governor is connected with the single-chip microcomputer through a signal line. Feedback the actual operating speed signal to the microcontroller. 2.根据权利要求1所述的一种水泵节能调速装置,其特征在于,还包括遥控器,所述遥控器与单片机通过无线连接,遥控器远程给单片机发送控制指令,并实时监测单片机的运行参数。 2. The energy-saving speed regulating device for water pumps according to claim 1, further comprising a remote controller, the remote controller is wirelessly connected to the single-chip microcomputer, and the remote controller remotely sends control commands to the single-chip microcomputer, and monitors the operation of the single-chip microcomputer in real time. Operating parameters.
CN201420413923.5U 2014-07-25 2014-07-25 A kind of pump energy saving arrangements for speed regulation Expired - Lifetime CN203948272U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110060564A (en) * 2019-05-24 2019-07-26 安徽沃弗电力科技有限公司 A kind of air-cooled governor circulation demo system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110060564A (en) * 2019-05-24 2019-07-26 安徽沃弗电力科技有限公司 A kind of air-cooled governor circulation demo system

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Granted publication date: 20141119