CN203946659U - Imaging type passim obbbin surplus Detection & Controling device - Google Patents
Imaging type passim obbbin surplus Detection & Controling device Download PDFInfo
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- CN203946659U CN203946659U CN201420226362.8U CN201420226362U CN203946659U CN 203946659 U CN203946659 U CN 203946659U CN 201420226362 U CN201420226362 U CN 201420226362U CN 203946659 U CN203946659 U CN 203946659U
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- obbbin
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Abstract
The utility model discloses imaging type passim obbbin surplus Detection & Controling device, the video acquisition device and the controlling machine that comprise setting corresponding to obbbin, wherein said video acquisition device comprises image-taking device, support, pneumaticly sets a table, approach switch, mounting seat etc.; Described support is arranged in described mounting seat, and described image-taking device is arranged at described cantilever tip; Described pneumatic set a table rack-mount, for the automatic swing of controlling image-taking device to above with obbbin; Described camera is connected to the USB port of mainboard by minUSB data line; The triggering of described camera, light source is connected to the fixed port of IO control desk by aviation plug; Described controlling machine comprises image detection module and IO control desk, and described image detection module receives the picture signal of described video acquisition device, calculates in real time the surplus of obbbin, and sends switch plate paper signal to IO control desk; Described IO control desk receives obbbin switching signal, will after this signal conversion, be sent to automatic paper feeding system.Passim obbbin surplus Detection & Controling device described in the utility model, the waste of fundamentally having stopped obbbin in producing, cost-saving, reduce error rate, enhance productivity.
Description
Technical field
The utility model relates to passim obbbin surplus Detection & Controling device, is specifically related to imaging type passim obbbin surplus Detection & Controling device.
Background technology
The automatic earth system of obbbin is a part for rolling up and connecting machine, judges device that whether obbbin be finished as shown in Figure 1, comprise paper disc wheel 1 and with the approach switch 2 of the corresponding setting of paper disc wheel 1, described paper disc wheel 1 is circumferentially provided with equidistant dentation grid 3.The principle of work of said apparatus is that paper disc wheel 1 often turns around, the pulse that approach switch 2 meetings produce fixed qty.The number of total coils rotating according to paper disc wheel 1 arranges this pulse sum on machine primary controller, and obbbin has turned the number of turns of setting by the time, just automatically carries out obbbin switching.
Investigation shows, Fu Cai provider is not strict with the overall length of obbbin, and the diameter of obbbin refill also changes greatlyr in addition, and therefore the number of total coils of every bobbin paper is different.When the obbbin number of turns is less like this, likely sets the number of turns and do not arrive, obbbin is finished, and need to shut down manually and overlap this time, very waste.So generally electrician is arranged on the surplus of obbbin more than 10 meters, avoid occurring above problem.So each obbbin is all surplus just to go out of use when a lot, accumulates over a long period and causes significant wastage.
Utility model content
Utility model object: the purpose of this utility model is for the deficiencies in the prior art, provides a kind of and can accurately control passim obbbin surplus, cost-saving imaging type passim obbbin surplus Detection & Controling device.
Technical scheme: imaging type passim obbbin surplus Detection & Controling device described in the utility model, the video acquisition device and the controlling machine that comprise setting corresponding to obbbin, wherein said video acquisition device comprises image-taking device, support, pneumaticly sets a table, approach switch, mounting seat etc.; Described support is arranged in described mounting seat, and described image-taking device is arranged at described cantilever tip; Described pneumatic set a table rack-mount, for the automatic swing of controlling image-taking device to above with obbbin; Described camera is connected to the USB port of mainboard by minUSB data line; The triggering of described camera, light source is connected to the fixed port of IO control desk by aviation plug; Described controlling machine comprises image detection module and IO control desk, and described image detection module receives the picture signal of described video acquisition device, calculates in real time the surplus of obbbin, and sends switch plate paper signal to IO control desk; Described IO control desk receives obbbin switching signal, will after this signal conversion, be sent to automatic paper feeding system.
In order to guarantee image-taking device smooth rotation and vertically to take obbbin, described support adopts U-shaped design, and described image-taking device comprises that plate carries camera and light source, and described plate carries camera to be taken perpendicular to obbbin end face, described light source adopts annular light source, gets two-beam intersection as surveyed area.
In order to guarantee the quality of the acquisition image of image-taking device, it is that plate carries industrial camera that described plate carries camera.
In order to stop dust in site environment to enter, guarantee that the working environment of image-taking device is clean, described video acquisition device adopts the mode of positive pressure dust-proof.
For convenient distance and the photo angle that regulates image-taking device and obbbin, described mounting seat consists of two-layer rectangular block, described lower rectangular block has 3 kidney slots, for regulating the level attitude of video acquisition device, described upper rectangular block has 4 gains for regulating the upper-lower position of this device, described pneumatic setting a table controlled the automatic swing of image-taking device, can, by adjusting the described pneumatic angle of taking pictures of setting a table to control, meet on-the-spot demand simultaneously.
In order to detect the rotation situation of image-taking device, adopt described approach switch detection image-taking device whether to swing and put in place.
In order to facilitate demonstration and the control of controlling machine, described controlling machine also comprises the touching liquid-crystal display screen being connected with image detection module.
Beneficial effect: imaging type passim obbbin surplus Detection & Controling device described in the utility model, the method of utilizing digital imagery and image to process is carried out the detection of obbbin surplus, can accurately control obbbin surplus, fundamentally stopped the waste of obbbin in production of cigarettes, cost-saving, reduce error rate, enhance productivity, to mark, management produces material impact in Bing Dui cigarette factory; And, video acquisition device convenient disassembly, it is convenient to change; Described image-taking device arranges positive pressure dust-proof measure, has guaranteed the clean of working environment, extends the life-span of image-taking device; Described base arranges kidney slot, the convenient distance of image-taking device and obbbin and the angle of taking pictures of regulating; Described image-taking device can arrive above use obbbin by automatic rotating.The utility model is simple in structure, easy for installation, can also promote the use of in automatic control of paper supply of cigarette cork paper and aluminium foil paper.
Accompanying drawing explanation
Fig. 1 judges the structural representation of the device whether obbbin is finished in prior art;
Fig. 2 is the installation site schematic diagram of video acquisition device described in the utility model;
Fig. 3 is the structural representation of video acquisition device described in the utility model;
Fig. 4 is the elevational view of video acquisition device described in the utility model.
Fig. 5 is the structural representation of the novel described image-taking device of this use.
Wherein:
1, paper disc wheel; 2, approach switch; 3, dentation grid; 4, video acquisition device;
5, image-taking device; 6, support; 7, pneumatic setting a table; 8, base; 9, device approach switch;
10, kidney slot; 11, plate carries industrial camera; 12, light source.
The specific embodiment
Below technical solutions of the utility model are elaborated, but protection domain of the present utility model is not limited to described embodiment.
Embodiment: the utility model discloses imaging type passim obbbin surplus Detection & Controling device, comprise video acquisition device 4 and controlling machine.
Video acquisition device 4 comprises image-taking device 5, support 6, pneumaticly sets a table 7, base 8 and device approach switch 9.
Base 8 is fixed on the centre of upper and lower two paper disc wheels, makes described image-taking device be positioned at the top of described obbbin.The two-layer rectangular block of described base 8, described lower rectangular block has 3 kidney slots, and for regulating the level attitude of video acquisition device, described upper rectangular block has 4 gains for regulating the upper-lower position of this device.
Support 6 is fixedly installed in pneumatic 7 tops of setting a table, and in the present embodiment, support 6 adopts U-shaped design, guarantees the smooth rotation of image-taking device.
Image-taking device is arranged at the top of described support 6, comprises that plate carries industrial camera 11 and light source 12, and described plate carries industrial camera 11 to be taken perpendicular to obbbin end face; Described light source 12 adopts annular light source, gets two-beam intersection as surveyed area.
Described plate carries industrial camera 11 and by minUSB data line, is connected to the USB port of mainboard; The triggering of described camera, light source is connected to the fixed port of IO control desk by aviation plug.
In order to stop dust in site environment to enter, the working environment that guarantees image-taking device 5 is clean, described video acquisition device 4 adopts the mode of positive pressure dust-proof, guarantee to think that outside continuing blows in image-taking device, stop extraneous grieshoch to enter, make plate carry industrial camera 11 and keep in a long time clean with light source 12.
Controlling machine comprises image detection module and IO control desk, and image detection module receives the picture signal of described video acquisition device, calculates in real time the surplus of obbbin, and sends switch plate paper signal to IO control desk; The switching obbbin signal that the conversion of IO control desk receives, and send to automatic paper feeding system.
In addition, controlling machine also comprises the touching liquid-crystal display screen being connected with image detection module, facilitates demonstration and the control of controlling machine.
The principle of work of imaging type passim obbbin surplus Detection & Controling device described in the utility model is: plate carries industrial camera 11 vertically and obbbin end face is taken continuously, by miniUSB data line, send the image collecting to controlling machine, image detection module in controlling machine is calculated the view data of uploading in real time, be converted into the remaining number of turns of obbbin, when obbbin runs low, image detection module sends a signal to IO control desk by input/output port, IO control desk sends to automatic paper feeding system after this signal is changed, paper supplying system starts overlap joint program, complete the switching of obbbin.In the course of the work, switched obbbin, controlling machine can automatically be controlled image-taking device and be transformed into new obbbin top, detects the surplus of new obbbin, and the process of automatic rotating is by described pneumatic 7 realizations of setting a table.
Imaging type passim obbbin surplus Detection & Controling device described in the utility model, the method of utilizing digital imagery and image to process is carried out the detection of obbbin surplus, can accurately control obbbin surplus, fundamentally stopped the waste of obbbin in producing, cost-saving, reduce error rate, enhance productivity; And, video acquisition device convenient disassembly, it is convenient to change; Described image-taking device arranges positive pressure dust-proof measure, has guaranteed the clean of working environment, extends the life-span of image-taking device; Described base arranges kidney slot, the convenient distance of image-taking device and obbbin and the angle of taking pictures of regulating; Described image-taking device can arrive above use obbbin by automatic rotating.
As mentioned above, although represented and explained the utility model with reference to specific preferred embodiment, it shall not be construed as the restriction to the utility model self.Not departing under the spirit and scope prerequisite of the present utility model of claims definition, can make in the form and details various variations to it.
Claims (9)
1. imaging type passim obbbin surplus Detection & Controling device, is characterized in that, comprises video acquisition device and the controlling machine of setting corresponding to obbbin, and wherein said video acquisition device comprises camera box, support, pneumaticly sets a table, approach switch, mounting seat etc.; Described support is arranged in described mounting seat, and described camera box is arranged at described cantilever tip; Described pneumatic set a table rack-mount, for the automatic swing of controlling camera box to above with obbbin; Described camera is connected to the USB port of mainboard by minUSB data line; The triggering of described camera, light source is connected to the fixed port of IO control desk by aviation plug; Described controlling machine comprises image detection module and IO control desk, and described image detection module receives the picture signal of described video acquisition device, calculates in real time the surplus of obbbin, and sends switch plate paper signal to IO control desk; Described IO control desk receives obbbin switching signal, will after this signal conversion, be sent to automatic paper feeding system.
2. imaging type passim obbbin surplus Detection & Controling device according to claim 1, is characterized in that, described support adopts U-shaped structure, and described image-taking device comprises camera and light source, and described camera 35～100mm place directly over obbbin is taken.
3. imaging type passim obbbin surplus Detection & Controling device according to claim 2, is characterized in that, described camera is that plate carries industrial camera.
4. imaging type passim obbbin surplus Detection & Controling device according to claim 2, is characterized in that, described video acquisition device adopts annular light source, gets two-beam intersection as surveyed area.
5. imaging type passim obbbin surplus Detection & Controling device according to claim 2, is characterized in that, described image-taking device adopts the mode of positive pressure dust-proof, guarantees equipment long-time running.
6. imaging type passim obbbin surplus Detection & Controling device according to claim 1, it is characterized in that, described mounting seat consists of two-layer rectangular block, described lower rectangular block has 3 kidney slots, for regulating the level attitude of video acquisition device, described upper rectangular block has 4 gains for regulating the upper-lower position of this device.
7. imaging type passim obbbin surplus Detection & Controling device according to claim 1, it is characterized in that, described pneumatic setting a table controlled the automatic swing of image-taking device, can, by adjusting the described pneumatic angle of taking pictures of setting a table to control, meet on-the-spot demand simultaneously.
8. imaging type passim obbbin surplus Detection & Controling device according to claim 1, is characterized in that, whether described approach switch detection image-taking device swings and put in place.
9. imaging type passim obbbin surplus Detection & Controling device according to claim 1, is characterized in that, described controlling machine also comprises the touching liquid-crystal display screen being connected with image detection module.
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| CN201420226362.8U CN203946659U (en) | 2014-05-06 | 2014-05-06 | Imaging type passim obbbin surplus Detection & Controling device |
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| CN201420226362.8U CN203946659U (en) | 2014-05-06 | 2014-05-06 | Imaging type passim obbbin surplus Detection & Controling device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105000411A (en) * | 2015-07-14 | 2015-10-28 | 中国电子科技集团公司第四十一研究所 | Bobbin surplus detecting method based on machine vision technology |
| CN105011358A (en) * | 2015-06-12 | 2015-11-04 | 中国电子科技集团公司第四十一研究所 | Dish paper remnant detection apparatus based on machine vision technology |
| CN107444712A (en) * | 2017-08-30 | 2017-12-08 | 红云红河烟草(集团)有限责任公司 | A kind of packer small box aluminum foil paper allowance detector and method |
| CN109393551A (en) * | 2018-12-17 | 2019-03-01 | 常德烟草机械有限责任公司 | A kind of paper tray apparatus and the cigarette machine with the device |
-
2014
- 2014-05-06 CN CN201420226362.8U patent/CN203946659U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105011358A (en) * | 2015-06-12 | 2015-11-04 | 中国电子科技集团公司第四十一研究所 | Dish paper remnant detection apparatus based on machine vision technology |
| CN105000411A (en) * | 2015-07-14 | 2015-10-28 | 中国电子科技集团公司第四十一研究所 | Bobbin surplus detecting method based on machine vision technology |
| CN107444712A (en) * | 2017-08-30 | 2017-12-08 | 红云红河烟草(集团)有限责任公司 | A kind of packer small box aluminum foil paper allowance detector and method |
| CN109393551A (en) * | 2018-12-17 | 2019-03-01 | 常德烟草机械有限责任公司 | A kind of paper tray apparatus and the cigarette machine with the device |
| CN109393551B (en) * | 2018-12-17 | 2021-11-02 | 常德烟草机械有限责任公司 | Paper disc device and cigarette making machine with same |
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