CN203936548U - Aluminum cell casing mold device - Google Patents
Aluminum cell casing mold device Download PDFInfo
- Publication number
- CN203936548U CN203936548U CN201420222982.4U CN201420222982U CN203936548U CN 203936548 U CN203936548 U CN 203936548U CN 201420222982 U CN201420222982 U CN 201420222982U CN 203936548 U CN203936548 U CN 203936548U
- Authority
- CN
- China
- Prior art keywords
- side plate
- mold
- long side
- plate mold
- cell body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 13
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical compound [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 title claims abstract description 12
- 210000004027 cell Anatomy 0.000 claims abstract description 17
- 210000005056 cell body Anatomy 0.000 claims abstract description 16
- 230000002146 bilateral effect Effects 0.000 claims abstract description 7
- 230000000903 blocking effect Effects 0.000 claims abstract description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 17
- 239000010959 steel Substances 0.000 claims description 17
- 238000005728 strengthening Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract description 3
- 238000003466 welding Methods 0.000 description 21
- 238000000465 moulding Methods 0.000 description 4
- 210000000038 chest Anatomy 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Arc Welding In General (AREA)
Abstract
The utility model provides a kind of aluminum cell casing mold device.Include the long side plate mold of rectangle strip, long side plate mold bilateral symmetry is provided with the oblique side plate mold of the inclination of rectangle strip, forms the cell body that opening increases gradually, and is provided with distolateral plate mold at cell body two ends; Both sides, described long side plate mold surface respectively equidistant multiple U-shaped jigs and the T-shaped jig of being provided with for blocking long side plate; Described distolateral plate mold inside is provided with isosceles trapezoid cavern part, and the shape of its cavern part is identical with the shape of cell body, and appearance and size is than the large 6-8mm of cell body.The utility model is simple in structure, with low cost and reusable, can one-shot forming, prevent from producing distortion in assembled process, and improve working (machining) efficiency, ensure product quality.
Description
Technical field
The utility model relates to prebaked-anode type cell production technical field, is specifically related to a kind of aluminum cell casing mold device.
Background technology
500KA aluminum cell casing adopts individual layer shroud ship type structure, is the main part of electrolytic cell, and every pot shell weight is 48t, and appearance and size is 18520*4440*550 (mm), and it is formed by welding assemblies such as long side plate, distolateral plate, base plates.It is more advanced that this electrolytic cell grooved and structure belong to pioneering technology at home, is the larger grooved that the current domestic same period, newly-built Electrolytic Aluminium adopted, and is also a kind of grooved that structure is more complicated.
Common way was in the past, in, welding process assembled at distolateral plate, added temporary supporting, after welding, then temporary supporting was excised, and polished flat.But in assembled, welding process, temperature distortion amount is quite large, distortion measure control is bad, after weld, must carry out flame and machinery rectification, just can carry out the assembled of pot shell, waste of manpower, material resources, and effect is on duty mutually, cannot ensure the quality of products.
Summary of the invention
Technical problem to be solved in the utility model is the deficiency for above-mentioned existence, provides a kind of simple in structure, with low cost and reusable, can one-shot forming, prevent from producing distortion in assembled process, improve working (machining) efficiency, ensure the aluminum cell casing mold device of product quality.
The utility model solves the technical scheme that its technical problem adopts:
Aluminum cell casing mold device, it is characterized in that: the long side plate mold that includes rectangle strip, long side plate mold bilateral symmetry is provided with the oblique side plate mold of the inclination of rectangle strip, forms the cell body that opening increases gradually, and is provided with distolateral plate mold in cell body both ends of the surface; Both sides, described long side plate mold surface respectively equidistant multiple U-shaped jigs and the T-shaped jig of being provided with for blocking long side plate; Described distolateral plate mold inside is provided with isosceles trapezoid cavern part, and the shape of its cavern part is identical with the shape of cell body, and appearance and size is than the large 6-8mm of cell body.
In such scheme, described U-shaped jig and the equidistant spacing of T-shaped jig are all less than 600mm.
In such scheme, described long side plate mold bottom is provided with bracing or strutting arrangement, and bracing or strutting arrangement includes the horizontal steel I-beam of vertical longitudinal steel I-beam, level and the mold cross member of horizontal steel I-beam bottom.
In such scheme, described distolateral plate mold is the stereoscopic grid structure that header board and longeron plate form, and be enclosed with outside outer longitudinal panel, its stereoscopic grid below bilateral symmetry is provided with leg-of-mutton end and props up beam slab, form isosceles trapezoid hollow structure, and between an end beam slab, the longitudinal steel I-beam of distolateral plate supporting for strengthening is installed.
Principle of the present utility model is: due to the particularity of long side plate welding, it is crucial that jig distribute spacing is rationally set, and is controlled within the scope of 600mm; That jig can better clamp, block is flat, block tight workpiece, has avoided the gap overroof phenomenon occurring in the time that workpiece welds; Oblique side plate and long side plate are fixed on mold; then the long side bassinet stand bearing processing is positioned on long side plate to group right; jig after adjustment contacts closely fixing by long side plate with mold; carry out welding by scheme welding sequence; adopt CO2 gas shielded arc welding to reduce welding contraction distortion; control general's lateral plate structure after tread flaking, Forming Quality is good.The mold moulding of producing once, can ensure that the electrolytic cell of same model is assembled, welding is used, can recycled for multiple times.
Distolateral plate mold appearance and size is controlled making by thorax size in the distolateral plate of pot shell, and inwardly shrinks 6 ~ 8mm, reserves the deflection that distolateral plate is assembled, weld.After internal model making completes, carry out the inspection of indices, comprise flatness, distortion, radian etc., pinpoint the problems and adjust in time, ensure the Forming Quality of distolateral plate.Assembled, welding is carried out in the mold moulding of producing once on mold, can well control.
Technical advantage of the present utility model is:
Assembled quality is good, speed is fast: assembled, welding only needs riveter 2 people under normal circumstances, electric welder 2 people, part is made, directly be placed to and on mold, carry out assembled, welding, can well control assembled, welding quality, assembled, speed of welding is very fast, can well save human and material resources, has greatly saved construction cost;
Because electrolytic cell is to adopt Special mould to carry out Deformation control, after completing, without being out of shape adjustment, and mold can reuse, and improved working (machining) efficiency, ensured product quality.
Brief description of the drawings
Fig. 1 is long side plate mold and the oblique side plate positioner structure sectional view of the utility model embodiment;
Fig. 2 is the distolateral plate positioner structure figure of the utility model embodiment;
In figure: 1-long side plate mold, 2-tiltedly side plate mold, 3-laterally steel I-beam, 4-longitudinally steel I-beam, 5-T-shaped jig, 6-U-shaped jig, 7-mold cross member, 8-header board, 9-longeron plate, a 10-end beam slab, the longitudinal steel I-beam of 11-distolateral plate, the outer longitudinally panel of 12-.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the utility model is further described:
Aluminum cell casing mold device as shown in Fig. 1 Fig. 2, include the long side plate mold 1 of rectangle strip, long side plate mold 1 bilateral symmetry is provided with the oblique side plate mold 2 of the inclination of rectangle strip, forms the cell body that opening increases gradually, and is provided with distolateral plate mold in cell body both ends of the surface; The described surperficial both sides of long side plate mold 1 respectively equidistant multiple U-shaped jigs 6 and the T-shaped jig 5 of being provided with for blocking long side plate; Described distolateral plate mold inside is provided with isosceles trapezoid cavern part, and the shape of its cavern part is identical with the shape of cell body, and appearance and size is than the large 6-8mm of cell body.
In the present embodiment, the equidistant spacing of described U-shaped jig 6 and T-shaped jig 5 is 500mm.
In the present embodiment, described long side plate mold 1 bottom is provided with bracing or strutting arrangement, and bracing or strutting arrangement includes the horizontal steel I-beam 3 of vertical longitudinal steel I-beam 4, level and the mold cross member 7 of horizontal steel I-beam 3 bottoms.
In the present embodiment, described distolateral plate mold is the stereoscopic grid structure that header board 8 and longeron plate 9 form, and be enclosed with outside outer longitudinal panel 12, its stereoscopic grid below bilateral symmetry is provided with leg-of-mutton end and props up beam slab 10, form isosceles trapezoid hollow structure, and between an end beam slab 10, the longitudinal steel I-beam 11 of distolateral plate supporting for strengthening is installed.
When the utility model work; oblique side plate and long side plate are fixed on mold; then the long side bassinet stand bearing processing is positioned on long side plate to group right, long side plate is contacted tight fixing with mold by the jig after adjustment, carries out welding by scheme welding sequence; adopt CO2 gas shielded arc welding to reduce welding contraction distortion; control general's lateral plate structure after tread flaking, Forming Quality is good, the mold moulding of producing once; the electrolytic cell that can ensure same model is assembled, welding is used, can recycled for multiple times.
Distolateral plate mold adopts steel plate 16mm, 20mm and I-steel 45b to be spliced.Mold appearance and size is controlled making by thorax size in the distolateral plate of pot shell, and inwardly shrinks 6 ~ 8mm, reserves the deflection that distolateral plate is assembled, weld.
After internal model making completes, carry out the inspection of indices, comprise flatness, distortion, radian etc., pinpoint the problems and adjust in time, ensure the Forming Quality of distolateral plate.Assembled, welding is carried out in the mold moulding of producing once on mold, can well control.
More than explanation is only Application Example of the present utility model, certainly can not limit with this interest field of the utility model, and the equivalence of therefore doing according to the utility model claim changes, and still belongs to protection domain of the present utility model.
Claims (4)
1. aluminum cell casing mold device, it is characterized in that: the long side plate mold that includes rectangle strip, long side plate mold bilateral symmetry is provided with the oblique side plate mold of the inclination of rectangle strip, forms the cell body that opening increases gradually, and is provided with distolateral plate mold in cell body both ends of the surface; Both sides, described long side plate mold surface respectively equidistant multiple U-shaped jigs and the T-shaped jig of being provided with for blocking long side plate; Described distolateral plate mold inside is provided with isosceles trapezoid cavern part, and the shape of its cavern part is identical with the shape of cell body, and appearance and size is than the large 6-8mm of cell body.
2. aluminum cell casing mold device as claimed in claim 1, is characterized in that, described U-shaped jig and the equidistant spacing of T-shaped jig are all less than 600mm.
3. aluminum cell casing mold device as claimed in claim 1, it is characterized in that, described long side plate mold bottom is provided with bracing or strutting arrangement, and bracing or strutting arrangement includes the horizontal steel I-beam of vertical longitudinal steel I-beam, level and the mold cross member of horizontal steel I-beam bottom.
4. aluminum cell casing mold device as claimed in claim 1, it is characterized in that, described distolateral plate mold is the stereoscopic grid structure that header board and longeron plate form, and be enclosed with outside outer longitudinal panel, its stereoscopic grid below bilateral symmetry is provided with leg-of-mutton end and props up beam slab, form isosceles trapezoid hollow structure, and between an end beam slab, the longitudinal steel I-beam of distolateral plate supporting for strengthening is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420222982.4U CN203936548U (en) | 2014-05-04 | 2014-05-04 | Aluminum cell casing mold device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420222982.4U CN203936548U (en) | 2014-05-04 | 2014-05-04 | Aluminum cell casing mold device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203936548U true CN203936548U (en) | 2014-11-12 |
Family
ID=51855896
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420222982.4U Expired - Lifetime CN203936548U (en) | 2014-05-04 | 2014-05-04 | Aluminum cell casing mold device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203936548U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104827228A (en) * | 2015-05-25 | 2015-08-12 | 中国十九冶集团有限公司 | Electrolytic bath construction mold |
| CN104889685A (en) * | 2015-05-25 | 2015-09-09 | 中国十九冶集团有限公司 | Electrolytic tank construction method |
-
2014
- 2014-05-04 CN CN201420222982.4U patent/CN203936548U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104827228A (en) * | 2015-05-25 | 2015-08-12 | 中国十九冶集团有限公司 | Electrolytic bath construction mold |
| CN104889685A (en) * | 2015-05-25 | 2015-09-09 | 中国十九冶集团有限公司 | Electrolytic tank construction method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20141112 |
|
| CX01 | Expiry of patent term |