CN203936366U - The aluminium alloy automatic casting equipment of band vibrations - Google Patents
The aluminium alloy automatic casting equipment of band vibrations Download PDFInfo
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- CN203936366U CN203936366U CN201420391974.2U CN201420391974U CN203936366U CN 203936366 U CN203936366 U CN 203936366U CN 201420391974 U CN201420391974 U CN 201420391974U CN 203936366 U CN203936366 U CN 203936366U
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Abstract
A kind of aluminium alloy automatic casting equipment with vibrations, is characterized in that: comprise aluminium liquid heat preservation mechanism, soup feeding machine mechanism, dead head removal mechanism, casting machine percussion mechanism; Aluminium liquid heat preservation mechanism is provided with aluminium liquid holding furnace (16); Soup feeding machine mechanism is provided with manipulator (15); Dead head removal mechanism is provided with pickup frame (2), rising head frame (12), is provided with extractor (10) on pickup frame (2); On the casting machine (1) of casting machine percussion mechanism, be provided with on infrared inductor (14) lifting platform (19) and be provided with metal die (18), left and right gas shock device (20), front and back gas shock devices (21), casting machine right side is provided with switch board (17); This technology adopts the infrared inductor being arranged on casting machine, the duration of pouring of induction feeding spoon, the work of gas shock device is synchronizeed with cast, control vibrations quality, improved aluminium liquid mobility and crystallization of refinement, reduced pore, improved density and the quality of foundry goods, adopted pickup pawl automatically to get to add rising head, rising head pressure head is pressed into dead head, productivity ratio is high.
Description
Technical field
The utility model relates to casting field, specifically a kind of aluminium alloy automatic casting equipment with vibrations.
Background technology
Along with popularizing of energy-saving and emission-reduction, the demand of vehicle supercharger constantly increases, but manufacture booster and can not meet yield and quality requirement with technological equipment, especially the casting of cast aluminum alloys compressor casing equipment, because its shape of product complexity, thickness great disparity is large, through domestic, external investigation of the same trade, up-to-date equipment is exactly to substitute with robot soup feeding machine the disc pouring machine of manually getting liquid cast, or low-pressure casting machine; Disc pouring machine is not only invested greatly, and putting dead head must employment; Low-pressure casting machine not only yields poorly, and equipment and personnel's utilization rate are also low, and production cost is high, and productivity ratio is low.
Utility model content
For above problem, the utility model provides a kind of aluminium alloy automatic casting equipment with vibrations, and productivity ratio is high.
According to this programme, a kind of aluminium alloy automatic casting equipment with vibrations, is characterized in that: comprise aluminium liquid heat preservation mechanism, soup feeding machine mechanism, dead head removal mechanism, casting machine percussion mechanism.
Described aluminium liquid heat preservation mechanism is provided with 17 two of aluminium liquid holding furnaces.
Described soup feeding machine mechanism is provided with manipulator 15, is provided with feeding spoon 8 on manipulator 15.
Described dead head removal mechanism is provided with pickup frame 2, rising head frame 12, is provided with extractor 10 on pickup frame 2, is provided with pickup pawl 11 on extractor 10, is provided with rising head 13 on rising head frame 12.
Described casting machine percussion mechanism is provided with casting machine 1, on casting machine 1 panel, be provided with gate orifice 3, infrared inductor 14, on gate orifice 3, be provided with and push away frame 4, pushing away frame 4 one sides is provided with and pushes away cylinder 5, push away and on frame 4, be provided with rising head pressure rack 7, in rising head pressure rack 7, be provided with rising head cylinder pressure 6, rising head pressure rack 7 is arranged with rising head pressure head 9; In casting machine 1, be provided with lifting platform 19, on lifting platform 19, be provided with metal die 18, left and right gas shock device 20, front and back gas shock device 21, casting machine right side is provided with switch board 17.
Described left and right gas shock device 20, is all respectively arranged with pressure regulator valve on the air supply pipe of front and back gas shock device 21.
Described casting machine 1 is set up in parallel four.
On described manipulator 15, be provided with 8 two of feeding spoons.
In described metal die 18, be provided with two product die cavities, two dead head holes.
On described rising head frame 12, be provided with two rising head positions.
Described rising head pressure rack 7 is arranged with two rising head pressure heads 9.
On described extractor 10, be provided with 11 two of pickup pawls.
Technique effect of the present utility model is: adopt two aluminium liquid holding furnaces that arrange, ensure aluminium liquid alternate treatment, staticize, use continuously; Adopt four casting machines to substitute side by side disc pouring machine, invest low, take up an area few; Adopt mould two chambeies to improve the utilization rate of metal die; Adopt two feeding spoons required aluminium liquid of two die cavities of bale-out simultaneously arranging on manipulator, cast simultaneously, improves utilization rate of equipment and installations; Adopt on rising head frame and place two dead heads, two pickup pawls replacements are set on extractor and manually pick and place dead head, reduce recruitment; The demoulding of pressurizeing of rising head rising head cylinder pressure after adopting two rising head pressure heads that arrange in rising head pressure rack to casting solidification, alternative manual operation, boosts productivity; Adopt the gas shock device arranging on lifting platform to shake in the time of cast, improved aluminium liquid mobility, crystallization of refinement, reduced pore, improved density and the quality of foundry goods; Employing is arranged at the infrared inductor on casting machine panel, the duration of pouring of induction feeding spoon, the work of gas shock device is synchronizeed with cast, controls vibrations quality; Adopt the pressure regulator valve arranging respectively on gas shock device air supply pipe that gas shock device is shaken frequently and set with intensity, control the parameter of vibrations, guarantee to shake quality; Adopt switch board to carry out automation control to the aluminium alloy automatic casting equipment of band vibrations, steady quality, production cost is low, and productivity ratio is high.
Brief description of the drawings
Fig. 1 is the arrangement schematic diagram of overlooking of the present utility model.
Fig. 2 is structural representation of the present utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, the detailed description of the invention in of the present utility model is further described.
In Fig. 1, Fig. 2, comprise casting machine 1, pickup frame 2, gate orifice 3, push away frame 4, push away cylinder 5, rising head cylinder pressure 6, rising head pressure rack 7, feeding spoon 8, rising head pressure head 9, extractor 10, pickup pawl 11, rising head frame 12, rising head 13, infrared inductor 14, manipulator 15, aluminium liquid holding furnace 16, switch board 17, metal die 18, lifting platform 19, left and right gas shock device 20, front and back gas shock device 21 etc.
As shown in Figure 1 and Figure 2, a kind of aluminium alloy automatic casting equipment with vibrations, is characterized in that: comprise aluminium liquid heat preservation mechanism, soup feeding machine mechanism, dead head removal mechanism, casting machine percussion mechanism.
Described aluminium liquid heat preservation mechanism comprises 16 two of aluminium liquid holding furnaces, is arranged at this equipment front end.
Described soup feeding machine mechanism comprises manipulator 15, feeding spoon 8; Feeding spoon 8 is arranged at manipulator 15 front ends, is set up in parallel two.
Described dead head removal mechanism comprises pickup frame 2, extractor 10, pickup pawl 11, rising head frame 12, rising head 13, and extractor 10 is arranged on pickup frame 2, and upper end is connected with pickup frame 2, and extractor 10 can stretch up and down, move left and right; 11 two of pickup pawls are arranged at extractor 10 front ends, and rising head 13 is placed on rising head frame 12, are got and are placed in gate orifice 3 by pickup pawl 11 pawls.
Described casting machine percussion mechanism comprises casting machine 1, gate orifice 3, pushes away frame 4, pushes away cylinder 5, rising head pressure rack 7, rising head cylinder pressure 6, rising head pressure head 9, infrared inductor 14, metal die 18, lifting platform 19, left and right gas shock device 20, front and back gas shock device 21, switch board 17, pressure regulator valve; Casting machine 1 is set up in parallel four; Two gate orifices 3 are arranged on the panel of casting machine 1; Push away frame 4 and be arranged at two gate orifice 3 one sides; Push away cylinder 5 and be arranged at and push away frame 4 one sides, and push away frame 4 and be connected; Rising head pressure rack 7 is arranged at and pushes away on frame 4, and rising head cylinder pressure 6 is arranged in rising head pressure rack 7, is connected with rising head pressure rack 7; Rising head pressure head 9 is arranged at rising head pressure rack 7 times, is provided with two; Metal die 18 is arranged on the lifting platform 19 of casting machine 1, and two dead head holes on metal die 18 are corresponding with gate orifice 3; Infrared inductor 14 is arranged at the opposite side of gate orifice 3; Left and right gas shock device 20, front and back gas shock device 21 are arranged on lifting platform 19, and metal die 18 is other; Switch board 17 is arranged at casting machine one side.
Described pressure regulator valve is arranged at respectively on the air supply pipe of left and right gas shock device 20, front and back gas shock device 21.
When the utility model uses, operator is placed on two dead heads 13 respectively in rising head frame 12, the controller of switch board makes pickup pawl 11 two dead heads 13 be got to two gate orifices 3 that are placed on metal die 18 simultaneously, two feeding spoons 8 on manipulator 15 bale-out aluminium liquid simultaneously, while moving on the dead head 13 of gate orifice 3, infrared inductor 14 is opened left and right gas shock device 20, front and back gas shock device 21, and fluid injection is complete closes; Manipulator 15 leaves feeding spoon 8 and enters subsequent processing; Rising head pressure head 9, pushing away under the effect of cylinder 5, rising head cylinder pressure 6, is depressed dead head 13 to enter metal die in the time of metal die die sinking, makes product automatic demoulding, and a people handles four casting machines, and a cycle produces eight, and productivity ratio is high.
Claims (1)
1. the aluminium alloy automatic casting equipment with vibrations, is characterized in that: comprise aluminium liquid heat preservation mechanism, soup feeding machine mechanism, dead head removal mechanism, casting machine percussion mechanism;
Described aluminium liquid heat preservation mechanism is provided with (17) two of aluminium liquid holding furnaces;
Described soup feeding machine mechanism is provided with manipulator (15), is provided with feeding spoon (8) on manipulator (15);
Described dead head removal mechanism is provided with pickup frame (2), rising head frame (12), on pickup frame (2), be provided with extractor (10), on extractor (10), be provided with pickup pawl (11), on rising head frame (12), be provided with rising head (13);
Described casting machine percussion mechanism is provided with casting machine (1), on casting machine (1) panel, be provided with gate orifice (3), infrared inductor (14), on gate orifice (3), be provided with and push away frame (4), pushing away frame (4) one sides is provided with and pushes away cylinder (5), push away and on frame (4), be provided with rising head pressure rack (7), in rising head pressure rack (7), be provided with rising head cylinder pressure (6), rising head pressure rack (7) is arranged with rising head pressure head (9); In casting machine (1), be provided with lifting platform (19), on lifting platform (19), be provided with metal die (18), left and right gas shock device (20), front and back gas shock devices (21), casting machine one side is provided with switch board (17);
Described left and right gas shock device (20), is all respectively arranged with pressure regulator valve on the air supply pipe of front and back gas shock devices (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420391974.2U CN203936366U (en) | 2014-07-09 | 2014-07-09 | The aluminium alloy automatic casting equipment of band vibrations |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420391974.2U CN203936366U (en) | 2014-07-09 | 2014-07-09 | The aluminium alloy automatic casting equipment of band vibrations |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203936366U true CN203936366U (en) | 2014-11-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420391974.2U Active CN203936366U (en) | 2014-07-09 | 2014-07-09 | The aluminium alloy automatic casting equipment of band vibrations |
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| Country | Link |
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| CN (1) | CN203936366U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084569A (en) * | 2014-07-09 | 2014-10-08 | 无锡蠡湖叶轮制造有限公司 | Vibrating aluminum alloy automatic casting device |
-
2014
- 2014-07-09 CN CN201420391974.2U patent/CN203936366U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084569A (en) * | 2014-07-09 | 2014-10-08 | 无锡蠡湖叶轮制造有限公司 | Vibrating aluminum alloy automatic casting device |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 214124 No. 2 Huayi Road, Binhu Development Zone, Wuxi, Jiangsu, Wuxi Patentee after: WUXI LUHU CORPORATION LIMITED Address before: 214124 Jiangsu, China, Wuxi, Binhu District, Binhu Technology Development Zone Huayi Road, No. 2 Patentee before: Wuxi Lihu Impeller Manufacturing Co.,Ltd. |