CN203936192U - A kind of roll of rolled metal corrugated plating - Google Patents

A kind of roll of rolled metal corrugated plating Download PDF

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Publication number
CN203936192U
CN203936192U CN201420064590.XU CN201420064590U CN203936192U CN 203936192 U CN203936192 U CN 203936192U CN 201420064590 U CN201420064590 U CN 201420064590U CN 203936192 U CN203936192 U CN 203936192U
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China
Prior art keywords
roll
sleeve
core
roller
positioning ring
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Expired - Fee Related
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CN201420064590.XU
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Chinese (zh)
Inventor
黄庆学
朱琳
孟进礼
赵春江
楚志兵
刘光明
张将
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Taiyuan University of Science and Technology
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Taiyuan University of Science and Technology
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Abstract

一种轧制金属波纹板的轧辊,属于轧辊技术领域,用于轧制金属复合板带所用金属波纹板,包括辊套、芯辊、定位环套,其结构特征是辊套装配在芯辊的外部,辊套外表面加工有齿状凸起,可以快速地轧制出单面波纹的金属板,利用双辊的啮合齿状凸起快速地轧制出双面波纹金属板,在板带复合过程中,极大地提高了基板和复板结的结合强度及复合率;芯辊的一端具有台阶形轴肩,辊套和定位环套与芯辊通过小过盈量过盈配合,定位环套和芯辊轴肩将辊套轴向、径向锁紧定位,既防止了辊套和芯辊的轴向滑动,又可以快速的更换不同齿状凸起断面形状的辊套,结构稳定性好,使用寿命长,提高了芯辊的利用率,降低了更换轧辊的成本。

A roll for rolling metal corrugated plates belongs to the technical field of rolls, and is used for rolling metal corrugated plates for metal composite strips, including roll sleeves, core rolls, and positioning ring sleeves. Outside, the outer surface of the roller sleeve is processed with tooth-shaped protrusions, which can quickly roll out single-sided corrugated metal plates, and use the meshing tooth-shaped protrusions of the double rolls to quickly roll out double-sided corrugated metal plates. During the process, the bonding strength and composite rate of the base plate and the double plate junction are greatly improved; one end of the core roll has a stepped shoulder, and the roll sleeve and the positioning ring sleeve and the core roll are fitted with a small interference amount, and the positioning ring sleeve and The shaft shoulder of the core roller locks and positions the roller sleeve axially and radially, which not only prevents the axial sliding of the roller sleeve and the core roller, but also can quickly replace the roller sleeve with different tooth-shaped convex cross-sectional shapes, and the structure is stable. The service life is long, the utilization rate of the core roll is improved, and the cost of replacing the roll is reduced.

Description

A kind of roll of rolled metal corrugated plating
Technical field
The invention belongs to roll technology field, be specifically related to a kind of roll of rolled metal corrugated plating, for rolled metal complex plate strip base metal corrugated plate used.
Background technology
At present, the composite metal plate being made up of unlike material has been widely used in every profession and trade, metallic composite technology can be brought into play group element material advantage separately, existing rolling composite billet slab Preparation equipment, employing be flat roll mill rolled slab, substrate and compound plate are with plane closed assembly base, Rolling Production goes out complex plate strip, and after this slab base, the complex plate strip shutting out easily ftractures, recombination rate is low, can not meet existing national product needs; For this reason, design a kind of new blank preparation equipment, for developing a kind of new blank preparation method, strengthen intermetallic adhesion, the composite quality, the combined efficiency that improve dissimilar metal strip become current problem demanding prompt solution.
Summary of the invention
The object of the invention is to provide a kind of roll of rolled metal corrugated plating, for rolled metal complex plate strip base metal corrugated plate used.
For achieving the above object, the invention provides a kind of roll of rolled metal corrugated plating, comprise roller shell, core roller, location ring set, its architectural feature is the outside that roller shell is assemblied in core roller, roller shell outer surface is processed with detent projection, one end of core roller has the step shaft shoulder, and roller shell and location ring set and core roller are by slight interference amount interference fit.
Wherein, described detent projection be parallel to roll mandrel to and continuous distributed on roller shell surface; Or described detent projection perpendicular to roll mandrel to and continuous distributed on roller shell surface; Described detent projection section configuration is respectively ellipse, circular arc, sinusoidal, triangle, rectangle or trapezoidal, and described detent projection height is 1% ~ 90% of rolled composite plate compound plate thickness.
Wherein, described location ring set is fixed on core roller roller shell axial locking is located by set screw, roller shell one end inner surface is processed little draw-in groove and is coordinated radially locking positioning of roller shell with location ring set, the shaft shoulder of the roller shell other end and core roller by alignment pin be connected by roller shell axially, locking positioning radially; After described location ring set and core roll shaft shoulder coordinates with roller shell radially highly lower than roller shell bottom land height; Described roller shell material is high strength cemented carbide steel, and described core roller material is general steel alloy.
Advantage of the present invention and good effect
1 utilizes the present invention to have the roll of detent projection roll surface can roll out rapidly metal substrate and the compound plate of single-face corrugated, utilize the engagement detent projection of two rollers to roll out rapidly Double side ripple metallic plate, in strip recombination process, bond strength between substrate and compound plate faying face improves, and has greatly improved the recombination rate of composite plate;
2 utilize the composite (back-up) roll of roller shell and core roller, the slight interference amount of roller shell and core roller coordinates and mechanical type is located ring set and core roll shaft is takeed on the common use coordinating, both prevented sliding axially of roller shell and core roller, can change fast again the roller shell that detent projection is different section shape, structural stability is good, long service life, has improved the utilization rate of core roller, has reduced the cost of changing roll.
brief description of the drawings
Fig. 1 be roller shell outer surface detent projection be parallel to roll mandrel to toothed surfaces roll structure schematic diagram;
Fig. 2 is A-A cutaway view in Fig. 1;
Fig. 3 be roller shell outer surface detent projection perpendicular to roll mandrel to toothed surfaces roll structure schematic diagram;
Fig. 4 is B-B cutaway view in Fig. 3.
In figure: 1,1 ˊ-roller shell; 2-core roller; 3 are parallel to the ripple of roll shaft; 3 ˊ-perpendicular to the detent projection of roll shaft; 4-locates ring set; 5-set screw; 6-alignment pin; 7,7 ˊ-draw-in groove.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples are used for illustrating the present invention, but are not used for limiting the scope of the invention.
Embodiment 1 for roller shell outer surface detent projection be parallel to roll mandrel to toothed surfaces roll
As shown in Figure 1, 2, a kind of roller shell detent projection is parallel to the dentation roll of roll shaft, has the metal plate and belt of transverse wave for rolling, and the height of its detent projection is 45% of rolled compound plate thickness, and its feature comprises roller shell 1, core roller 2 and location ring set 4.Processing dentation roller shell 1, is processed into the outer circumference surface of the roller shell of high strength cemented carbide steel 1 the circular arc dentation projection 3 that is parallel to roll shaft by high-precision numerical control roll grinder continuous grinding, the toothed surfaces roughness of its roller shell 1 is less than 0.8 μ m; After being shaped with roller shell 1 heating of detent projection, be contained on core roller 2, the magnitude of interference is 0.0005mm, coordinates insertion alignment pin 6 with the shaft shoulder of core roller 2 one end; Location ring set 4 after heating is installed to core roller 1, the magnitude of interference is 0.0005mm, is fixed on core roller by set screw 5, and described location ring set and roller shell draw-in groove 7 lock roller shell, prevent roller shell 1 and core roller 2 axial floats, roller shell 1, core roller 2, roll neck assembling concentricity are less than 0.02mm.
Embodiment 2 be roller shell outer surface detent projection perpendicular to roll mandrel to toothed surfaces roll
As shown in Figure 3,4, a kind of roller shell detent projection, perpendicular to the corrugating roll of roll shaft, has the metal plate and belt of longitudinal detent projection for rolling, and the height of its detent projection is 45% of rolled compound plate thickness, and its feature comprises roller shell 1 ˊ, core roller 2 and location ring set 4.Processing dentation roller shell 1 ˊ, the outer circumference surface of the roller shell of high strength cemented carbide steel 1 is processed into circular arc dentation projection 3 ˊ that distribute perpendicular to roll shaft by high-precision numerical control roll grinder continuous grinding, the detent projection surface roughness of its roller shell 1 ˊ is less than 0.8 μ m; After being shaped with the roller shell 1 ˊ heating of detent projection, be contained on core roller 2, the magnitude of interference is 0.0005mm, coordinates insertion alignment pin 6 with the shaft shoulder of core roller 2 one end; Location ring set 4 after heating is installed to core roller 1 ˊ, the magnitude of interference is 0.0005mm, is fixed on core roller by set screw 5, and described location ring set and roller shell draw-in groove 7 ˊ lock roller shell, prevent roller shell 1 ˊ and core roller 2 axial floats, roller shell 1, core roller 2, roll neck assembling concentricity are less than 0.02mm.

Claims (5)

1.一种轧制金属波纹板的轧辊,包括辊套、芯辊、定位环套,其结构特征是辊套装配在芯辊的外部,辊套外表面加工有齿状凸起,芯辊的一端具有台阶形轴肩,辊套和定位环套与芯辊通过小过盈量过盈配合。 1. A roll for rolling metal corrugated plates, including a roll cover, a core roll, and a positioning ring cover. One end has a stepped shaft shoulder, and the roller sleeve and the positioning ring sleeve are in interference fit with the core roller through a small interference amount. 2.根据权利要求1所述的一种轧制金属波纹板的轧辊,其特征在于所述齿状凸起平行于轧辊轴向并连续分布在辊套表面。 2. A roll for rolling metal corrugated plates according to claim 1, characterized in that the tooth-shaped protrusions are parallel to the roll axis and are continuously distributed on the surface of the roll sleeve. 3.根据权利要求1所述的一种轧制金属波纹板的轧辊,其特征在于所述齿状凸起垂直于轧辊轴向并连续分布在辊套表面。 3. A roll for rolling metal corrugated plates according to claim 1, characterized in that the tooth-shaped protrusions are perpendicular to the roll axis and are continuously distributed on the surface of the roll sleeve. 4.根据权利要求2或3所述的一种轧制金属波纹板的轧辊,其特征在于所述齿状凸起断面形状分别是椭圆形、圆弧形、正弦形、三角形、矩形或梯形,所述齿状凸起高度为所轧复合板复板厚度的1%~90%。 4. A roll for rolling corrugated metal plates according to claim 2 or 3, characterized in that the cross-sectional shapes of the tooth-shaped protrusions are respectively oval, circular, sinusoidal, triangular, rectangular or trapezoidal, The height of the tooth-shaped protrusions is 1% to 90% of the thickness of the cladding plate of the rolled clad plate. 5.根据权利要求1所述的一种轧制金属波纹板的轧辊,其特征在于所述定位环套通过定位螺丝固定在芯辊上将辊套轴向锁紧定位,辊套一端内表面加工小卡槽与定位环套配合将辊套径向锁紧定位,辊套另一端与芯辊的轴肩通过定位销连接将辊套轴向、径向锁紧定位;所述定位环套和芯辊轴肩与辊套配合后沿径向高度低于辊套槽底高度;所述辊套材质为高强度硬质合金钢,所述芯辊材质为一般合金钢。 5. A roll for rolling metal corrugated plates according to claim 1, characterized in that the positioning ring is fixed on the core roll by positioning screws to lock and position the roll sleeve axially, and the inner surface of one end of the roll sleeve is processed The small card groove cooperates with the positioning ring sleeve to lock and position the roller sleeve radially, and the other end of the roll sleeve is connected to the shoulder of the core roll through the positioning pin to lock and position the roll sleeve axially and radially; the positioning ring sleeve and the core After the roller shaft shoulder cooperates with the roller sleeve, the radial height is lower than the groove bottom height of the roller sleeve; the material of the roller sleeve is high-strength hard alloy steel, and the material of the core roll is general alloy steel.
CN201420064590.XU 2014-02-13 2014-02-13 A kind of roll of rolled metal corrugated plating Expired - Fee Related CN203936192U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103817188A (en) * 2014-02-13 2014-05-28 太原科技大学 Roller for rolling metal corrugated sheets
CN104690090A (en) * 2015-02-10 2015-06-10 马鞍山市威龙科工贸有限公司 Roller
CN104930065A (en) * 2015-04-29 2015-09-23 河北泰铭投资集团有限公司 Bidirectional-positioning small-stress assembly structure and assembly method thereof
CN107824280A (en) * 2017-12-07 2018-03-23 安徽同创电力科技有限公司 A kind of detachable ceramic-metal composite base medium-speed coal mill roller
CN114850218A (en) * 2022-07-05 2022-08-05 太原理工大学 Rolling device and method for high-bending-resistance stainless steel/bridge steel composite plate

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103817188A (en) * 2014-02-13 2014-05-28 太原科技大学 Roller for rolling metal corrugated sheets
CN103817188B (en) * 2014-02-13 2016-01-06 太原科技大学 A kind of roll of rolled metal corrugated plating
CN104690090A (en) * 2015-02-10 2015-06-10 马鞍山市威龙科工贸有限公司 Roller
CN104930065A (en) * 2015-04-29 2015-09-23 河北泰铭投资集团有限公司 Bidirectional-positioning small-stress assembly structure and assembly method thereof
CN107824280A (en) * 2017-12-07 2018-03-23 安徽同创电力科技有限公司 A kind of detachable ceramic-metal composite base medium-speed coal mill roller
CN107824280B (en) * 2017-12-07 2021-03-26 安徽同创电力科技有限公司 Detachable ceramic composite metal matrix medium speed pulverizer grinding roller
CN114850218A (en) * 2022-07-05 2022-08-05 太原理工大学 Rolling device and method for high-bending-resistance stainless steel/bridge steel composite plate
CN114850218B (en) * 2022-07-05 2022-09-23 太原理工大学 Rolling device and method for high-bending-resistance stainless steel/bridge steel composite plate

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20141112

Termination date: 20170213