Leaf based on high spectrum is containing stalk pick-up unit
Technical field
The utility model relates to a kind of tobacco machine, especially a kind of tobacco leaf pick-up unit, and specifically a kind of leaf based on high spectrum that contains stalk amount for online detection tobacco leaf is containing stalk pick-up unit.
Background technology
At present, offal content detection adopts mostly in production line sampling, then pulverizes, isolate offal, then show that by the method for weighing tobacco leaf contains stalk and measures, not only the cycle is long, complicated operation, also can affect normally carrying out of production, for the tobacco leaf exceeding standard, cannot from production line, reject in time.
And at present along with the development of high-definition camera image processing techniques, by the image of picked-up, object is analyzed comparatively general, as applicant at a series of images that utilize of first to file to patents such as tobacco bale quality testings.By tamper detection object and dependent thresholds, can be applied to completely containing in the online detection of stalk amount, therefore develop a kind of tobacco leaf that can detect online and return in time main line containing stalk amount and by the smoked sheet after detecting, for next step operation of main line, process and provide the pick-up unit of foundation very important for enhancing productivity.
Summary of the invention
The purpose of this utility model is containing stalk amount, mainly to rely on artificial offline inspection for existing tobacco leaf, exists the cycle long, and operation inconvenience, can not draw the problem that detects data in time, designs a kind of leaf based on high spectrum containing stalk pick-up unit.
The technical solution of the utility model is:
Leaf based on high spectrum, containing a stalk pick-up unit, is characterized in that it comprises:
One drawing-in device 21, this drawing-in device 21 is sent to the tested smoked sheet of set amount in the vibration foodstuff refiner 22 that is arranged on its underpart in batches;
One vibration foodstuff refiner 22, this vibration foodstuff refiner 22 can make smoked sheet by some layers, be shaken and be coiled 5 successively in order, reaches bulk cargo, and then the object of refining is fallen on the feed belt 23 that is arranged on vibration foodstuff refiner 22 endpiece bottoms;
One spectrum image pick-up detection device 24, it is erected at feed belt top, for the smoked sheet middle period of detecting on feed belt 23 is contained to stalk amount, and detection architecture is sent to control center;
One feeding back device 25, it is arranged on the endpiece of driving belt 23, for the tobacco leaf through detecting is transmitted back to main line.
Described vibration foodstuff refiner 22 comprises framework 3 and at least two layers of dish 5 that shakes, relative with the endpiece of drawing-in device 21 at the superiors' dish inlet end of 5 that shakes, for receiving the smoked sheet that drawing-in device 21 sends, at its inlet end, be provided with and smoked sheet can be broken up to the bulk cargo mechanism 4 entering, dish 5 the two ends that shake are all connected with one end of elastic support sheet 7, the other end of elastic support sheet 7 is fixedly mounted on the column 8 at framework 3 two ends, one end at the dish 5 that shakes is provided with vibrating reed 9, vibrating reed 9 is connected with the pendulum pawl 11 of centering block 10, centering block 10 is arranged on balance staff 12 by bearing, the two ends of balance staff 12 are fixed on described column 8, the drive end 13 of centering block 10 is hinged with one end of driving stem 13, the other end of driving stem 13 by and bearings 14 be sleeved on excentric shaft 2, excentric shaft 2 is driven by active motor 1.
The installation direction that is set with 13, two driving stems of two driving stems on described excentric shaft is contrary.
Each described centering block 10 is provided with 11, one centering blocks 10 of two pendulum pawls and can drives two disc vibrations that shake to save installing space.
Described elastic support sheet 1 is fixedly linked with column 8 by a V-arrangement mounting blocks 15, and one end of the elastic support sheet 7 of the adjacent dish end that shakes is fixed respectively on the both sides of the V-shaped groove of V-arrangement mounting blocks 15.
The two sides, front and back of described framework 3 is all provided with protection door-plate 6.
The beneficial effects of the utility model:
The utility model creatively detects image analysis technology for offal is online, not only overcome the deficiencies in the prior art, and has expanded the application of image processing techniques in tobacco produces.
Pick-up unit of the present utility model can detect containing stalk on-line analysis the leaf on production line, and it detects the smoked sheet middle period containing stalk amount automatically with spectrum shooting, need not smash smoked sheet, and can expect on main line by auto back.Have simple in structurely, easy to use, can shorten sense cycle, improve detection efficiency.
Accompanying drawing explanation
Fig. 1 is the one-piece construction schematic diagram of pick-up unit of the present utility model.
Fig. 2 is the main TV structure schematic diagram of vibration foodstuff refiner of the present utility model.
Fig. 3 is the eccentric part structural representation of vibration foodstuff refiner of the present utility model.
Fig. 4 is the eccentric part and the dish end connecting schematic diagram that shakes of vibration foodstuff refiner of the present utility model.
Fig. 5 is the structural representation of the excentric shaft of vibration foodstuff refiner of the present utility model.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further described.
As Figure 1-5.
Leaf based on high spectrum is containing a stalk pick-up unit, and it is mainly comprised of drawing-in device 21, vibration foodstuff refiner 22, feed belt 23, spectrum image pick-up detection device 24 and feeding back device 25, as shown in Figure 1.Drawing-in device 21 is wherein for the tested smoked sheet of set amount is sent in the vibration foodstuff refiner 22 that is arranged on its underpart in batches, and drawing-in device 21 can adopt the conventional feed mechanism of current cigarette factory to be realized; Vibration foodstuff refiner 22 can make smoked sheet by some layers, be shaken and be coiled 5 successively in order, reaches bulk cargo, and then the object of refining is fallen on the feed belt 23 that is arranged on vibration foodstuff refiner 22 endpiece bottoms; Vibration foodstuff refiner 22 both can adopt the Structure of Vibrating Screen that existing volume is larger, also can adopt the structure shown in Fig. 2-5 to be realized.Spectrum image pick-up detection device 24 is erected at feed belt top, for the smoked sheet middle period of detecting on feed belt 23 is contained to stalk amount, and detection architecture is sent to control center, spectrum image pick-up detection device 24 is mainly comprised of video camera and analysis and Control software, video camera is sent to control center in real time by the image of tobacco leaf, by image processing software, to containing stalk amount in tobacco leaf, analyzed, calculate containing stalk amount, relevant image analysis software can adopt prior art to be realized, the weight that the shared area of image draws stalk as obstructed by analysis is also revised, finally draw the stalk amount that contains of fed tobacco leaf, for next step decision-making provides real time data, if met the demands, tobacco leaf can be added to production line and continue processing, after can directly rejecting or get back to main line if exceeded standard, rejected.Image analysis software can realize without creative work for those skilled in the art, therefore the utility model is no longer described in detail.Feeding back device 25 is installed in the endpiece of driving belt 23, for the tobacco leaf through detecting is transmitted back to main line.
It comprises framework 3 and the four layers of dish 5 that shakes vibration foodstuff refiner of the present utility model 22, the front of framework 3 and rear portion are all provided with protection door-plate 6, as shown in Figure 2, at the superiors' dish inlet end of 5 that shakes, be provided with that agglomerating large smoked sheet to be broken up to the 4(of bulk cargo mechanism entering same as the prior art), the superiors shake, and dish 5 the other end is provided with vibration discharging opening to shake on dish to the smoked sheet of ground floor is fallen into the second layer through vibration, the second layer shake dish near the superiors shake dish feeding mouth one end be provided with discharging opening, to smoked sheet is shaken the 3rd layer and is shaken in dish, at the 4th layer, shake to coil by that analogy and be provided with the discharging opening that enters pick-up unit conveying belt for smoked sheet, the two ends of each dish 5 that shakes are all connected with one end of elastic support sheet 7, the other end of elastic support sheet 7 is fixedly mounted on the column 8 at framework 3 two ends by a V-arrangement mounting blocks 15, every two dishes that shake share a mounting blocks, every end is fixed with two V-arrangement mounting blocks, one end of the elastic support sheet 7 of the adjacent dish end that shakes is fixed respectively on the both sides of the V-shaped groove of V-arrangement mounting blocks 15, as shown in Figure 4, one end at the dish 5 that shakes is provided with vibrating reed 9, vibrating reed 9 is connected with the pendulum pawl 11 of centering block 10, centering block 10 is arranged on balance staff 12 by bearing, the two ends of balance staff 12 are fixed on described column 8, each described centering block 10 is provided with two pendulum pawls 11, a centering block 10 can drive two disc vibrations that shake to save installing space, as shown in Figure 3, one end of the drive end of centering block 10 and driving stem 13 is hinged, the other end of driving stem 13 by and bearings 14 be sleeved on excentric shaft 2(as Fig. 5), excentric shaft 2 is driven by active motor 1, on every eccentric shaft, be set with two driving stems 13, the installation direction of two driving stems is contrary, a driving stem drives the centering block 10 on top to drive the disc vibration that shakes on two tops, and another driving stem drives the centering block of bottom to drive two disc vibrations that shake below.
The course of work of vibration foodstuff refiner of the present utility model is: the belt pulley that motor 1 drives excentric shaft 2 one end to install by belt rotates, thereby drive excentric shaft 2 to rotate, two oscillating bearings 14 installing on excentric shaft 2 move up and down, when one of them oscillating bearing moves upward, another oscillating bearing moves downward, oscillating bearing 14 drives suit driving stem 13 thereon to move up and down, driving stem 13 drives the one end that is journaled into the centering block 10 on balance staff 12 to make up-down vibration, thereby drive two pendulum pawls 11 that are connected with centering block 10 other ends to do the vibration of same-amplitude and frequency, pendulum pawl 11 drives one end of the coupled dish 5 that shakes to shake and advise up and down, thereby the smoked sheet shaking on dish 5 is trembled out, owing to shaking, dish tilts to smoked sheet outlet one end, therefore smoked sheet moves to exit on the effect of gravity and the vibration force limit of scattering below, until fall on detection line.
The utility model does not relate to partly all prior aries that maybe can adopt same as the prior art to be realized.