CN203928735U - Vacuum heat-preserving brick structure and vacuum insulation and line frequency furnace - Google Patents
Vacuum heat-preserving brick structure and vacuum insulation and line frequency furnace Download PDFInfo
- Publication number
- CN203928735U CN203928735U CN201420351666.7U CN201420351666U CN203928735U CN 203928735 U CN203928735 U CN 203928735U CN 201420351666 U CN201420351666 U CN 201420351666U CN 203928735 U CN203928735 U CN 203928735U
- Authority
- CN
- China
- Prior art keywords
- vacuum
- heat
- insulation
- brick structure
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The utility model discloses vacuum heat-preserving brick structure and vacuum insulation and line frequency furnace, vacuum heat-preserving brick structure, comprise by sheet material and enclose the housing forming, in described housing, be provided with sealed cavity, in described sealed cavity, be provided with several insulation cores between the first side of housing and the second side of housing; Described insulation core comprises the metab, insulated column and the taper holder that are provided with successively, and metab is provided with the circular shrinkage hole of the end for inserting insulated column; The bottom of taper holder is also provided with the circular shrinkage hole for inserting insulated column the other end.The utility model adopts the housing of hollow to make insulating brick structure, reduces costs, and reduces scattering and disappearing of heat, adopts light sheet structure, and utilizes insulation core to improve the bulk strength of insulating brick structure.While being added on heating furnace, in burner hearth, do not need to re-use heat-preservation cotton, be conducive to improve fire-resistant rigidity and density; In the middle of insulating brick, adopt uniform tapered heat insulation holder to improve plane stiffness.
Description
Technical field
The utility model relates to a kind of insulation construction, more particularly refers to a kind of vacuum heat-preserving brick structure and vacuum insulation and line frequency furnace.
Background technology
In prior art, in various firing equipments, all can adopt heat-insulation layer to carry out heat insulation.The periphery of heat-insulation layer is to adopt common metal material to surround the housing forming.Due to the heat insulation radiating rate that has also just postponed heat of heat-insulation layer, for the heating furnace working long hours, the housing of its heat-insulation layer periphery also can have higher temperature, the housing of high temperature and air carry out heat exchange, and then the dissipation of heat in heating furnace is gone out, cause the thermal loss of heating furnace.
Therefore, be necessary the insulation construction that exploitation makes new advances, for the shell of heating furnace, reduce scattering and disappearing of heat, improve the thermal efficiency of heating furnace.
Utility model content
The purpose of this utility model is to overcome the defect of prior art, and a kind of vacuum heat-preserving brick structure and vacuum insulation and line frequency furnace are provided.
For achieving the above object, the utility model is by the following technical solutions:
Vacuum heat-preserving brick structure, comprises by sheet material and encloses the housing forming, and in described housing, is provided with sealed cavity, is provided with several insulation cores between the first side of housing and the second side of housing in described sealed cavity; Described insulation core comprises the metab, insulated column and the taper holder that are provided with successively, and metab is provided with the circular shrinkage hole of the end for inserting insulated column; The bottom of taper holder is also provided with the circular shrinkage hole for inserting insulated column the other end.
Its further technical scheme is: the first described side is the side that is heated that is bordering on pyrotoxin, and the second side is the heat radiation side that is distal to pyrotoxin; The tip of described taper holder is only butted on the inner side of the side that is heated; Described metab is fixed on the inner side of heat radiation side.
Its further technical scheme is: described sheet material is corrosion resistant plate, and described metab, taper holder are stainless steel metal part.
Its further technical scheme is: described housing is provided with vacuum interface.
A kind of vacuum insulation, comprises vacuum equipment, also comprises several foregoing vacuum heat-preserving brick structures that are connected with vacuum equipment pipeline; Described vacuum heat-preserving brick structure is by the vacuum tube pipeline connection being successively provided with.
Its further technical scheme is: the sealed cavity of described vacuum heat-preserving brick structure is also connected with vacuum transducer, also comprises the control circuit being electrically connected with vacuum transducer, vacuum equipment.
Its further technical scheme is: described several vacuum heat-preserving brick structures surround a lagging casing.
A kind of line frequency furnace, comprises body of heater, and described body of heater is provided with the burner hearth for deposite metal, and the bottom of described burner hearth is provided with channel, in described channel, is provided with heater coil; The surrounding of described body of heater comprises heat-insulation layer and the lagging casing that is coated on heat-insulation layer periphery, and described lagging casing is made up of several vacuum heat-preserving brick structures.
Its further technical scheme is: described lagging casing comprises the insulation drain pan of being located at the annular insulation cladding of body of heater surrounding and being located at channel below.
Its further technical scheme is: also comprise bell, described bell is provided with heat-insulation layer and is located at the insulation lid of heat-insulation layer surrounding, and described insulation lid is made up of at least one vacuum heat-preserving brick structure.
The utility model beneficial effect is compared with prior art: the utility model adopts the tabular housing of hollow to make insulating brick structure, can reduce costs, and reduce scattering and disappearing of heat, and utilize insulation core to improve the bulk strength of insulating brick structure.While being added on heating furnace, in burner hearth, do not need to re-use heat-preservation cotton, be conducive to improve rigidity and the density of fireproof construction layer; Between insulating brick, adopt special joint mode, piecemeal on important nodal section, and ensure flexible gap; In the middle of insulating brick, adopt uniform tapered heat insulation holder to improve plane stiffness.When the line frequency furnace, warming plate (being insulating brick) adopts corrosion resistant plate to make, to the copper water surface (being bordering on the surface of pyrotoxin) polishing or plating, and to ensure any surface finish, can the infrared light wave that waits of reverberation; Reverse side (being the surface that insulating brick contacts with air) adopts rough surface, favourable extinction heat absorption.
Below in conjunction with the drawings and specific embodiments, the utility model is further described.
Brief description of the drawings
Fig. 1 is the floor map of the utility model vacuum heat-preserving brick structure specific embodiment one;
Fig. 2 is the vertical view cutaway drawing of Fig. 1;
Fig. 3 is the central cross-sectional view of the insulation core in Fig. 1 embodiment;
Fig. 4 is the cutaway view (arcuate structure) of the utility model vacuum heat-preserving brick structure specific embodiment two;
Fig. 5 is the partial sectional view (insulation core adopts the fixing frame mode in two ends) of the utility model vacuum heat-preserving brick structure specific embodiment three;
Fig. 5 A is A portion enlarged drawing and the partial enlarged drawing thereof in Fig. 5;
Fig. 6 is circuit and the pipeline schematic diagram of the utility model vacuum insulation specific embodiment;
Fig. 7 is the cutaway view of line frequency furnace specific embodiment;
Fig. 8 is the top view of Fig. 7.
Reference numeral
10 vacuum heat-preserving brick structure 100 sealed cavities
10A first side 10B the second side
11 housing 16 vacuum interfaces
18 commissural flange 19 clip-connecting rods
191 connection holes portion 192 flat recesses
193 convex epirelief portion 20 insulation cores
21 metab 210 circular shrinkage hole
22 insulated column 23 taper holders
230 circular shrinkage hole 231 connect axial region
232 lug boss 80 bodies of heater
81 burner hearth 82 channels
83 heater coil 84 heat-insulation layers
85 annular insulation claddings 86 are incubated drain pan
90 vacuum equipment 91 vacuum tubes
92 vacuum transducer 93 control circuits
97 check valves
Detailed description of the invention
In order to more fully understand technology contents of the present utility model, below in conjunction with specific embodiment, the technical solution of the utility model is further introduced and explanation, but be not limited to this.
If Fig. 1 is to the specific embodiment as shown in Fig. 4, the utility model vacuum heat-preserving brick structure 10, comprise by sheet material and enclose the housing 11 forming, in housing 11, be provided with sealed cavity 100, in sealed cavity 100, be provided with several insulation cores 20 between the first side 10A of housing and the second side 10B of housing; Insulation core 20 comprises the metab 21, insulated column 22 and the taper holder 23 that are provided with successively, and metab 21 is provided with the circular shrinkage hole 210 of the end for inserting insulated column 22; The bottom of taper holder 23 is also provided with the circular shrinkage hole 230 for inserting insulated column 22 the other end.Wherein, the first side 10A is the side that is heated that is bordering on pyrotoxin, and the second side 10B is the heat radiation side that is distal to pyrotoxin; The tip of taper holder 23 is only butted on the inner side of the side that is heated; Metab 21 is fixed on the inner side of heat radiation side by modes such as welding.In the present embodiment, sheet material is corrosion resistant plate, and metab, taper holder are stainless steel metal part.Housing 11 is provided with vacuum interface 16, for taking the air in sealed cavity away formation vacuum.Insulated column is ceramic material, and it is connected with metab, taper holder by resistant to elevated temperatures bonding agent.In order to allow multiple insulating bricks can form an entirety, be provided with commissural flange 18 at a side of insulating brick.
In above-described embodiment, the tip of taper holder is unfixed, whole insulation core is that one end is fixed, after insulating brick product uses the long period, bonding agent at high temperature may lose efficacy, and whole insulating brick is in the process of overhauling or re-assembly, can discharge vacuum, now, distance between two sides can have greatly changed, may be due to the inefficacy of bonding agent, may cause taper holder and/or insulated column to come off from metab, and then affect the flatness of insulating brick, even likely produce serious distortion, therefore, in order further to explain this problem, can increase metab, nested syndeton length between taper holder and insulated column, preferably can be more than 10mm, in the time that insulated column length is 25mm, the syndeton length at two ends is respectively 10mm, metab, distance between taper holder is 5mm.Also can adopt Fig. 5, enforcement structure shown in Fig. 5 A, be provided with in the tip of taper holder 23 and connect axial region 231, with the lug boss 232 of being located at the hangnail type on connection axial region 231, be provided with the clip-connecting rod 19 (adopting the material identical with housing) that connects axial region 231 for embedding in the inner side of the side that is heated, clip-connecting rod 19 is provided with and the connection holes portion 191 that connects axial region and coordinate, connection holes portion is provided with the convex epirelief portion 193 that forms the hangnail type of clamping relation with lug boss, in order to produce deflection when the clamping, on groove, centering offers a flat recess 192, dilatancy during with generation interference fit.Clip-connecting rod 19, after housing integral solder, is first welded on the inner side of the side that is heated.When assembling, connect axial region and match with connection holes portion, adopt the matched in clearance of less gap value between the two, the inclined-plane of convex epirelief portion 193 and lug boss 232 contacts, and does not form clamping and connects.After completing assembling, pass through vacuum equipment, extracting vacuum, two sides of housing come closer, between insulation core and clip-connecting rod, further draw close, under the wedge power effect producing on the inclined-plane of convex epirelief portion 193 and lug boss 232, clip-connecting rod produces distortion, lug boss 232 slips over convex epirelief portion 193, forms being fixedly connected of plug-in.In order to produce larger deflection, the end of as far as possible close connection holes portion of convex epirelief portion.The magnitude of interference of lug boss and convex epirelief portion and the wall thickness of clip-connecting rod, flat recess bottom is with the distance of convex epirelief portion, and when vacuum, the pressure that clip-connecting rod bears is relevant, and the magnitude of interference is generally between 0.05-0.5mm, and the diameter of connection holes portion is between 3-8mm.Such structure, after assembling, while producing for the first time vacuum, clip-connecting rod is just realized reliable plug-in with insulation core and is fixedly connected, in use procedure afterwards, no matter whether bonding agent lost efficacy, the two ends of insulation core are all fixing, the situation that can not come off, has improved service life and the reliability of insulating brick.
As shown in Figure 6, a kind of vacuum insulation of the present invention, comprises vacuum equipment 90, also comprises several vacuum heat-preserving brick structures 10 as described in the previous embodiment that are connected with vacuum equipment 90 pipelines; Vacuum heat-preserving brick structure 10 is by the vacuum tube 91 pipeline connection being successively provided with.The sealed cavity of vacuum heat-preserving brick structure 10 is also connected with vacuum transducer 92, also comprise the control circuit 93 being electrically connected with vacuum transducer 92, vacuum equipment 90, in the time that vacuum is reduced to setting value, control circuit output control signal, start vacuum equipment and carry out work, when vacuum reaches setting value, vacuum equipment quits work.Owing to being provided with check valve 97, the vacuum of insulating vacuum brick can keep the long period, when same applying unit, such vacuum insulation has when more, can will between vacuum equipment and insulating vacuum brick, adopt fast disassembly type to connect, allow the same vacuum equipment be multiple vacuum insulation extracting vacuum, to save purchase cost, and vacuum equipment adopts removable support.Several vacuum heat-preserving brick structures wherein can surround a lagging casing, for the various high-temperature services that need insulation, such as heating furnace.
As Fig. 7 to Fig. 8, a kind of line frequency furnace of the present invention, comprises body of heater 80, and body of heater 80 is provided with the burner hearth 81 for deposite metal, and the bottom of burner hearth 81 is provided with channel 82, is provided with heater coil 83 in channel 82; The surrounding of body of heater 80 comprises heat-insulation layer 84 (being called again the ramming bed of material) and is coated on the lagging casing of heat-insulation layer 84 peripheries, and lagging casing is made up of several vacuum heat-preserving brick structures.Lagging casing comprises the annular insulation cladding 85 of being located at body of heater surrounding and the insulation drain pan 86 of being located at channel 82 belows.Also comprise bell (not shown), bell is provided with heat-insulation layer and is located at the insulation lid of heat-insulation layer surrounding, and insulation lid is made up of at least one vacuum heat-preserving brick structure.
The design feature of insulation core and installation method:
Insulation core is made up of base, insulation shaft (being insulated column) and cone holder (being taper holder), and base and cone holder form by stainless steel car system, and insulation shaft is fired and formed with high density ceramic.Between base and shaft, leave 0.05-0.10mm gap, between shaft and holder, leave 0.20-0.30mm gap.When installing insulating fuse, the axis of fuse be subject to force direction consistent.When installation, first base is welded in to relative burner hearth and is on the insulating vacuum brick, plate in outside, then with heatproof glass cement, shaft is bonded on base respectively, then holder is bonded on shaft, be linked to be entirety.The advantage of this structure, while being in the future ageing of binders, insulation core still can normally be worked.Insulation core, according to stressed size and stressed intersecting point, is pressed 80-120mm distributed rectangular between them.Insulation core does not allow to impact with sudden force after installing.
Line frequency furnace of the present invention has following characteristics:
1. directly replace line frequency furnace insulating brick with vacuum heat-insulation plate;
2. in burner hearth, do not use heat-preservation cotton, be conducive to improve fire-resistant rigidity and density;
3. warming plate adopts special joint mode, piecemeal on important nodal section, and ensure flexible gap;
4. in the middle of warming plate, adopt uniform tapered heat insulation holder to improve plane stiffness;
5. warming plate is made with corrosion resistant plate, ensures surface light knot to the polishing of the copper water surface or plating, the infrared light wave that waits of reverberation;
The coarse favourable extinction heat absorption of reverse side;
6. warming plate divides three kinds: its thickness is: burner hearth and the 50-100mm of bell place, the 30-50mm of inductor place;
7. each warming plate adopts vacuum tube and connects mode, regularly detects vacuum and vacuum compensation.
8. every warming plate is connected with a vacuum-pumping tube, and check-valves is housed on pipe, is connected to vacuum means and is set up.
9. vacuum degree control is at 100-0.08pa.
In other embodiment, the housing of insulating brick also can be adopted other material, such as aluminium, galvanized iron sheet, or high-temperature resistant composite material etc.
In sum, the utility model adopts the metal shell of hollow to make insulating brick structure, in order to reduce costs, and reduces scattering and disappearing of heat, adopts light sheet structure, and utilizes insulation core to improve the bulk strength of insulating brick structure.While being added on heating furnace, in burner hearth, do not need to re-use heat-preservation cotton, be conducive to improve fire-resistant rigidity and density; Between insulating brick, adopt special joint mode, piecemeal on important nodal section, and ensure flexible gap; In the middle of insulating brick, adopt uniform tapered heat insulation holder to improve plane stiffness.When the line frequency furnace, warming plate (being insulating brick) adopts corrosion resistant plate to make, to the copper water surface (being bordering on the surface of pyrotoxin) polishing or plating, and to ensure any surface finish, can the infrared light wave that waits of reverberation; Reverse side (being the surface that insulating brick contacts with air) adopts rough surface, favourable extinction heat absorption.
Above-mentionedly only further illustrate technology contents of the present utility model with embodiment; so that reader is easier to understand; but do not represent that embodiment of the present utility model only limits to this, any technology of doing according to the utility model is extended or recreation, is all subject to protection of the present utility model.Protection domain of the present utility model is as the criterion with claims.
Claims (10)
1. vacuum heat-preserving brick structure, is characterized in that comprising by sheet material enclosing the housing forming, and in described housing, is provided with sealed cavity, is provided with several insulation cores between the first side of housing and the second side of housing in described sealed cavity; Described insulation core comprises the metab, insulated column and the taper holder that are provided with successively, and metab is provided with the circular shrinkage hole of the end for inserting insulated column; The bottom of taper holder is also provided with the circular shrinkage hole for inserting insulated column the other end.
2. vacuum heat-preserving brick structure according to claim 1, is characterized in that the first described side is the side that is heated that is bordering on pyrotoxin, and the second side is the heat radiation side that is distal to pyrotoxin; The tip of described taper holder is only butted on the inner side of the side that is heated; Described metab is fixed on the inner side of heat radiation side.
3. vacuum heat-preserving brick structure according to claim 1, is characterized in that described sheet material is corrosion resistant plate, and described metab, taper holder are stainless steel metal part.
4. vacuum heat-preserving brick structure according to claim 1, is characterized in that described housing is provided with vacuum interface.
5. a vacuum insulation, comprises vacuum equipment, characterized by further comprising several vacuum heat-preserving brick structures as described in claim 1-4 any one that are connected with vacuum equipment pipeline; Described vacuum heat-preserving brick structure is by the vacuum tube pipeline connection being successively provided with.
6. vacuum insulation according to claim 5, is characterized in that the sealed cavity of described vacuum heat-preserving brick structure is also connected with vacuum transducer, also comprises the control circuit being electrically connected with vacuum transducer, vacuum equipment.
7. vacuum insulation according to claim 6, is characterized in that several described vacuum heat-preserving brick structures surround a lagging casing.
8. a line frequency furnace, comprises body of heater, and described body of heater is provided with the burner hearth for deposite metal, and the bottom of described burner hearth is provided with channel, in described channel, is provided with heater coil; The surrounding that it is characterized in that described body of heater comprises heat-insulation layer and the lagging casing that is coated on heat-insulation layer periphery, and by several, the vacuum heat-preserving brick structure as described in claim 1-4 any one forms described lagging casing.
9. line frequency furnace according to claim 8, is characterized in that described lagging casing comprises the insulation drain pan of being located at the annular insulation cladding of body of heater surrounding and being located at channel below.
10. line frequency furnace according to claim 8 or claim 9, characterized by further comprising bell, and described bell is provided with heat-insulation layer and is located at the insulation lid of heat-insulation layer surrounding, and described insulation lid is made up of at least one vacuum heat-preserving brick structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420351666.7U CN203928735U (en) | 2014-06-27 | 2014-06-27 | Vacuum heat-preserving brick structure and vacuum insulation and line frequency furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420351666.7U CN203928735U (en) | 2014-06-27 | 2014-06-27 | Vacuum heat-preserving brick structure and vacuum insulation and line frequency furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203928735U true CN203928735U (en) | 2014-11-05 |
Family
ID=51824537
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420351666.7U Active CN203928735U (en) | 2014-06-27 | 2014-06-27 | Vacuum heat-preserving brick structure and vacuum insulation and line frequency furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203928735U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104034166A (en) * | 2014-06-27 | 2014-09-10 | 佛山市承安铜业有限公司 | Vacuum heat-insulating brick structure, vacuum heat-insulating device and power frequency sensing electric furnace |
-
2014
- 2014-06-27 CN CN201420351666.7U patent/CN203928735U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104034166A (en) * | 2014-06-27 | 2014-09-10 | 佛山市承安铜业有限公司 | Vacuum heat-insulating brick structure, vacuum heat-insulating device and power frequency sensing electric furnace |
| CN104034166B (en) * | 2014-06-27 | 2017-12-05 | 佛山市承安铜业有限公司 | Vacuum heat-preserving brick structure and vacuum insulation and line frequency furnace |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103096527B (en) | Electrical heating rod device | |
| CN206847373U (en) | A kind of medium frequency induction melting furnace being rapidly heated | |
| CN203928735U (en) | Vacuum heat-preserving brick structure and vacuum insulation and line frequency furnace | |
| CN201891983U (en) | Detachable composite ceramic protective sleeve for tubular waste heat boiler | |
| CN103423998A (en) | Light multifunctional industrial kiln wall structure with composite layers | |
| CN101409960B (en) | Inductor for core-containing induction furnace and preparation method | |
| CN210596154U (en) | Cooling-free vertical welding line induction heater | |
| CN104034166A (en) | Vacuum heat-insulating brick structure, vacuum heat-insulating device and power frequency sensing electric furnace | |
| CN201803595U (en) | Multi-stage mullite castable electrical heating tube type vitreous furnace | |
| CN108050832A (en) | Energy-saving electrical furnace system | |
| CN104329541B (en) | A kind of removable insulation cover of metal double-walled and making method | |
| CN204559919U (en) | Superaudio load coil assembly in a kind of pipe | |
| CN104534886B (en) | Assembled induction apparatus | |
| CN210801129U (en) | Superheater wall temperature measuring thermocouple mounting structure | |
| CN202547062U (en) | Heater of heat-transfer oil furnace | |
| CN206380117U (en) | High-power intermediate frequency furnace induction coil | |
| CN103090715A (en) | Heat conduction assembly, method for manufacturing same, refrigerating system and magnetic resonance imaging equipment | |
| CN107175421B (en) | A kind of compressive pre-stress bimetal centrifugal is cast the welding procedures of compound pipe end flanges | |
| CN203700422U (en) | Quenching inductor | |
| CN102607177A (en) | Heat-conduction oil furnace heater | |
| CN204187210U (en) | The removable insulation cover of a kind of metal double-walled | |
| CN101134988A (en) | Fireproof material unit for heating-furnace | |
| CN210922170U (en) | Novel induction shell of cored line frequency furnace | |
| CN209787499U (en) | Electromagnetic heating induction coil made of high-temperature-resistant alloy steel material | |
| CN211792090U (en) | Heating radiant tube with waste heat utilization device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 528000 Jiujiang Industrial Park, Shazui village, Jiujiang Town, Nanhai District, Foshan City, Guangdong Province Patentee after: Foshan Cheng'an Group Co.,Ltd. Address before: 528000 Jiujiang Industrial Park, Shazui village, Jiujiang Town, Nanhai District, Foshan City, Guangdong Province Patentee before: CHEON WESTERN (CHINA) COPPER Ltd. |