CN203923016U - A kind of curing air exhausting device of fibre coating UV that improves - Google Patents
A kind of curing air exhausting device of fibre coating UV that improves Download PDFInfo
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- CN203923016U CN203923016U CN201420332461.4U CN201420332461U CN203923016U CN 203923016 U CN203923016 U CN 203923016U CN 201420332461 U CN201420332461 U CN 201420332461U CN 203923016 U CN203923016 U CN 203923016U
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- Prior art keywords
- base plate
- hole
- curing
- draught hood
- solidifies
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- 239000000835 fiber Substances 0.000 title claims abstract description 44
- 239000011248 coating agent Substances 0.000 title claims abstract description 28
- 238000000576 coating method Methods 0.000 title claims abstract description 28
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 48
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 24
- 238000001723 curing Methods 0.000 claims description 37
- 238000003848 UV Light-Curing Methods 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000013307 optical fiber Substances 0.000 abstract description 24
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 11
- 230000008021 deposition Effects 0.000 abstract description 5
- 230000007547 defect Effects 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000000605 extraction Methods 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 238000007790 scraping Methods 0.000 abstract description 2
- 238000005491 wire drawing Methods 0.000 description 13
- 239000007789 gas Substances 0.000 description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000003749 cleanliness Effects 0.000 description 3
- 238000007380 fibre production Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000011002 quantification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013139 quantization Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Landscapes
- Surface Treatment Of Glass Fibres Or Filaments (AREA)
Abstract
The utility model relates to a kind of curing air exhausting device of fibre coating UV that improves, and belongs to fiber manufacturing processing technique field.It by UV, solidifies silica tube lower valve and the curing draught hood of UV forms, UV solidifies silica tube lower valve and consists of moving slider, slide block gag lever post, lower valve hole, base plate standing bolt, slide block standing bolt, base plate, the logical optic fibre hole of base plate, and UV solidifies draught hood and consists of the curing draught hood main body of UV, the logical optic fibre hole of draught hood and measuring wind speed hole.The utility model will solidify after the expansion of silica tube lower valve hole; in production process, both there will not be because scraping optical fiber after volatile matter deposition and caused optical fiber Appearance quality defect; can realize again and close the object that reduces shielding gas waste behind this valve hole, saving and protection gas 30% left and right completely.In addition, at UV exhausting extraction hood and the hose connection place of exhausting, have measuring wind speed hole, can accurately control online optical fiber curing degree, reduce the loss causing because coating curing is bad.
Description
Technical field
The utility model relates to a kind of curing air exhausting device of fibre coating UV that improves, and belongs to fiber manufacturing processing technique field.
Background technology
Along with the further expansion of optical fiber production capacity, current Optical Fiber Market imbalance of supply and demand, present situation is that supply exceed demand, market competition is day by day fierce, especially China Mobile of operator centralized purchasing bid in 2013, each optical fiber production maker offer is very low, and optical fiber price wound historical low is in 50 yuan/km left and right.Large-scale optical fiber prefabricating stick high-speed wire-drawing technology is the trend place that cost degradation is produced, but high-speed wire-drawing technical difficulty is large, the problem of bringing is also many, one of problem is the stability of how resolving high-speed wire-drawing optical fiber coating and applying curing process, can it be crucial that selection meets the fibre coating material that high-speed wire-drawing applies solidifying requirements, and apply curing apparatus and reach high-speed wire-drawing to apply solidifying requirements be also very important.In optical fiber production manufacturing processed, not only fibre coating is solidified and effectively monitored, and fibre coating quality and cleanliness factor are had to very high requirement, for quantification monitoring fibre coating solidifies, improves coating quality, improves coatingsurface cleanliness factor, must carry out local improvement to existing curing apparatus.
Existing ultraviolet curing equipment silica tube lower valve bore generally only has 4mm, be not suitable for single excellent length of string in more than 3000 kilometers large preform rod wire drawings, existing when the large preform rod of producing more than 3000 kilometers, for fear of fibre coating in production process, be subject to scratch or polluted by volatile matter, the interim measure of taking is by the half-open state that narrows of valve; But for guaranteeing that coating reaches sufficient and solidifies, the nitrogen flow passing in UV silica tube is very large, has also strengthened exhausting simultaneously, state of cure that so just can not quantification monitoring coating and the cigarette that can not quantified controlling pump drainage gives up, be difficult to guarantee that fibre coating solidifies quality, curing cost cannot be reduced.In addition; the pump drainage smoke pipe of existing structure can not effective monitoring exhausting amount; and the setting of curing exhausting smoke evacuation air quantity is by the measurement to smoke evacuation exhausting air quantity before wire drawing not; along with the wire drawing prolongation of set time; the deposition of the variation of environment and air draft pipe volatile matter, the deposition of solidifying protection gas production well volatile matter, can make exhausting air quantity and shielding gas flow amount all change; these variations can not only affect fibre coating solidifies, but also affects the cleanliness factor of coatingsurface.
Summary of the invention
The purpose of this utility model is; provide a kind of by the improvement to air sealing valve door under ultra-violet curing silica tube and pump drainage flue structure; reach in online production process and can monitor solidifying of fibre coating by real-time quantization; can reduce the consumption of shielding gas nitrogen in coating curing process simultaneously; reach and reduce production costs; save energy object, the curing air exhausting device of improvement fibre coating UV of raising fiber products quality.
The utility model is to realize by the following technical solutions above-mentioned purpose:
The curing air exhausting device of this improvement fibre coating UV solidifies silica tube lower valve by UV and the curing draught hood of UV forms, UV solidifies draught hood and the curing silica tube lower valve of UV is arranged on respectively on the upper and lower bottom plate of UV lamp box, the two ends that UV solidifies silica tube are connected with valve seal frock with draught hood respectively, it is characterized in that: described UV solidifies silica tube lower valve by moving slider, slide block gag lever post, lower valve hole, base plate standing bolt, slide block standing bolt, base plate, the logical optic fibre hole of base plate forms, base plate is packed in the bottom of UV curing oven by base plate standing bolt, base plate central authorities are manufactured with the logical optic fibre hole of base plate of a 24mm diameter, one side of base plate is manufactured with to solidify protects gas to pass into hole, one end of two moving sliders is movably fixed to the top of base plate by slide block standing bolt, between slide block standing bolt and base plate, leave the gap of 0.05mm, the middle inside of two moving sliders is manufactured with respectively the semicircle orifice that a radius is 4mm, after two moving sliders are completely closed, form a lower valve hole that diameter is 8mm, the bottom of the logical optic fibre hole of base plate of base plate is provided with slide block gag lever post, described UV solidifies draught hood and consists of the curing draught hood main body of UV, the logical optic fibre hole of draught hood and measuring wind speed hole, on the right-hand member of the curing draught hood main body of UV, being provided with a diameter is the logical optic fibre hole of draught hood of 15mm, on the left end of the curing draught hood main body of UV, is provided with the measuring wind speed hole that a diameter is 14mm.
The utility model beneficial effect is compared with prior art:
The curing air exhausting device of this improvement fibre coating UV will solidify after the expansion of silica tube lower valve hole; in production process, both there will not be because scraping optical fiber after volatile matter deposition and caused optical fiber Appearance quality defect, and can realize again and close the object that reduces shielding gas waste behind this valve hole completely.When reaching identical solidifying requirements, can reduce the setting of shielding gas flow amount, saving and protection gas 30% left and right.In addition, at UV exhausting extraction hood and the hose connection place of exhausting, have measuring wind speed hole, the online optical fiber curing degree of accurately controlling, reduces the loss causing because coating curing is bad in process of production, has improved optical fiber quality.
Accompanying drawing explanation
Fig. 1 is the structural representation that a kind of UV that improves the curing air exhausting device of fibre coating UV solidifies silica tube lower valve;
Fig. 2 is the structural representation that a kind of UV that improves the curing air exhausting device of fibre coating UV solidifies draught hood.
In figure: 1, solidify protection gas and pass into hole; 2, moving slider, 3, slide block gag lever post, 4, lower valve hole; 5, base plate standing bolt; 6, slide block standing bolt, 7, base plate, 8, the logical optic fibre hole of base plate; 9, UV solidifies draught hood main body; 10, the logical optic fibre hole of draught hood, 11, measuring wind speed hole, 12, optical fiber.
Embodiment
The curing air exhausting device of this improvement fibre coating UV solidifies silica tube lower valve by UV and the curing draught hood of UV forms, UV solidifies draught hood and the curing silica tube lower valve of UV is arranged on respectively on the upper and lower bottom plate of UV lamp box, the two ends that UV solidifies silica tube are connected with valve seal frock with draught hood respectively, described UV solidifies silica tube lower valve and passes into hole 1 by solidifying protection gas, moving slider 2, slide block gag lever post 3, lower valve hole 4, base plate standing bolt 5, slide block standing bolt 6, base plate 7, the logical optic fibre hole 8 of base plate forms, base plate 7 is packed in the bottom of UV curing oven by base plate standing bolt 5, base plate 7 central authorities are manufactured with the logical optic fibre hole 8 of base plate of a 24mm diameter, one side of base plate 7 is manufactured with to solidify protects gas to pass into hole 1, one end of two moving sliders 2 is movably fixed to the top of base plate 7 by slide block standing bolt 6, leave the gap of 0.05mm between slide block standing bolt 6 and base plate 7, by this gap moving slider 2, can on base plate 7, slide, the middle inside of two moving sliders 2 is manufactured with respectively the semicircle orifice that a radius is 4mm, after two complete closures of moving slider 2, form the lower valve hole 4 that a diameter is 8mm, the bottom of the logical optic fibre hole 8 of base plate of base plate 7 is provided with slide block gag lever post 3, and the rotation of 3 pairs of moving sliders 2 of slide block gag lever post is carried out spacing.Described UV solidifies draught hood and consists of the curing draught hood main body 9 of UV, the logical optic fibre hole 10 of draught hood and measuring wind speed hole 11, on the right-hand member of the curing draught hood main body 9 of UV, being provided with a diameter is the logical optic fibre hole 10 of draught hood of 15mm, on the left end of the curing draught hood main body 1 of UV, is provided with the measuring wind speed hole 11 that a diameter is 14mm.(referring to attached Fig. 1 and 2)
This working process of improving the curing air exhausting device of fibre coating UV is as follows:
The working process that UV solidifies silica tube lower valve is: in optical fiber high-speed wire-drawing production process, the optic fibre hole that solidifies silica tube lower valve due to UV is smaller, and affected by wire-drawer-tower collimation situation and can cause optical fiber in drawing process, very easily to clip the optic fibre hole of UV silica tube lower valve, cause optical fiber external coating (EC) to scratch and cause tower disconnected, along with popularizing of large size prefabricated excellent wire-drawing technology, single prefabricated stick drawn wire length is often more than 3000KM, so the wire drawing time of single prefabricated rods often will surpass more than 24 hours, so just cause the passing along with the wire drawing time, the quartzy volatile matter producing in pipe that solidifies of UV can get more and more, even at UV, solidifying 4 places, silica tube lower valve hole piles up, optical fiber outward appearance and intensity are impacted.By mobile moving slider 2, control the usage quantity that UV solidifies protection gas; in production process, moving slider 2 is completely closed; by expanding the lower valve hole 4 on moving slider 2; make needn't worry, because volatile matter deposition causes, the friction of optical fiber is caused to optical fiber Appearance quality defect in production process; and close completely behind this valve hole, can reduce the waste of shielding gas.
The working process that UV solidifies draught hood is: in optical fiber high-speed wire-drawing process, by solidify the measuring wind speed hole 11 of offering in draught hood main body 9 at UV, can to current curing exhausting wind speed, measure at any time in process of production, and at any time by regulating the closed degree of valve on air draft pipe to regulate exhausting wind speed, by measuring exhausting wind speed every day, can be steady in a long-term exhausting wind speed is controlled to a stable interval, can accurately control optical fiber curing degree, reduce because optical fiber curing is bad and overcuring causes substandard product.
The above is preferred embodiment of the present utility model, above-mentioned not illustrating done any pro forma restriction to flesh and blood of the present utility model, any simple modification or distortion that person of an ordinary skill in the technical field has done above embodiment according to technical spirit of the present utility model after having read this specification sheets, and the technology contents that may utilize above-mentioned announcement is changed or is modified to the equivalent embodiment of equivalent variations, all still belong in the scope of technical solutions of the utility model, and do not deviate from essence of the present utility model and scope.
Claims (1)
1. one kind is improved the curing air exhausting device of fibre coating UV, it by UV, solidifies silica tube lower valve and the curing draught hood of UV forms, UV solidifies draught hood and the curing silica tube lower valve of UV is arranged on respectively on the upper and lower bottom plate of UV lamp box, the two ends that UV solidifies silica tube are connected with valve seal frock with draught hood respectively, it is characterized in that: described UV solidifies silica tube lower valve by moving slider (2), slide block gag lever post (3), lower valve hole (4), base plate standing bolt (5), slide block standing bolt (6), base plate (7), base plate leads to optic fibre hole (8) and forms, base plate (7) is packed in the bottom of UV curing oven by base plate standing bolt (5), base plate (7) central authorities are manufactured with the logical optic fibre hole (8) of base plate of a 24mm diameter, one side of base plate (7) is manufactured with to solidify protects gas to pass into hole (1), one end of two moving sliders (2) is movably fixed to the top of base plate (7) by slide block standing bolt (6), between slide block standing bolt (6) and base plate (7), leave the gap of 0.05mm, the middle inside of two moving sliders (2) is manufactured with respectively the semicircle orifice that a radius is 4mm, after two moving sliders (2) are completely closed, form a lower valve hole (4) that diameter is 8mm, the bottom of the logical optic fibre hole (8) of base plate of base plate (7) is provided with slide block gag lever post (3), described UV solidifies draught hood and solidifies draught hood main body (9), the logical optic fibre hole (10) of draught hood and measuring wind speed hole (11) formation by UV, on the right-hand member of the curing draught hood main body (9) of UV, being provided with a diameter is the logical optic fibre hole (10) of draught hood of 15mm, on the left end of the curing draught hood main body (1) of UV, is provided with the measuring wind speed hole (11) that a diameter is 14mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420332461.4U CN203923016U (en) | 2014-06-22 | 2014-06-22 | A kind of curing air exhausting device of fibre coating UV that improves |
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CN201420332461.4U CN203923016U (en) | 2014-06-22 | 2014-06-22 | A kind of curing air exhausting device of fibre coating UV that improves |
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CN203923016U true CN203923016U (en) | 2014-11-05 |
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CN201420332461.4U Expired - Fee Related CN203923016U (en) | 2014-06-22 | 2014-06-22 | A kind of curing air exhausting device of fibre coating UV that improves |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106396427A (en) * | 2016-08-31 | 2017-02-15 | 成都富通光通信技术有限公司 | Optical fiber cured UV lamp valve device |
CN114890688A (en) * | 2022-05-19 | 2022-08-12 | 深圳市达富光通信有限公司 | Optical fiber curing oven |
-
2014
- 2014-06-22 CN CN201420332461.4U patent/CN203923016U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106396427A (en) * | 2016-08-31 | 2017-02-15 | 成都富通光通信技术有限公司 | Optical fiber cured UV lamp valve device |
CN106396427B (en) * | 2016-08-31 | 2018-12-18 | 成都富通光通信技术有限公司 | A kind of optical fiber curing UV lamp valving |
CN114890688A (en) * | 2022-05-19 | 2022-08-12 | 深圳市达富光通信有限公司 | Optical fiber curing oven |
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C14 | Grant of patent or utility model | ||
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141105 |
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CF01 | Termination of patent right due to non-payment of annual fee |